Page 2 of 15 · complaints 51–100 of 710

2002 Chevrolet Silverado complaints

Owner reports filed with NHTSA about this vehicle, newest first and reproduced as filed. They are unverified accounts: one proves nothing, and a pattern across many is the thing worth reading. Back to the full 2002 record →

Service BrakesCrash1 injured
Filed Oct 29, 2013128,121 milesPA

DRIVING THROUGH HEAVY TRAFFIC ON AN INTERSTATE HIGHWAY DOING APPROX 45 MPH TRAFFIC WAS STARTING AND STOPPING FREQUENTLY WHEN THE TRAFFIC CAME TO A SUDDEN STOP I PUT ON MY BRAKES AND THE PEDAL WENT TO THE FLOOR WTH NO WARNING WHAT SO EVER AND I STRUCK THE REAR OF ONE VEHICLE , AND THAT DRIVER HAD INJURIES WHICH I DO NOT KNOW THE FULL EXTENT OF. AFTER MY VEHICLE WAS TOWED TO THE BODY SHOP WHICH I HAD $3,252 OF DAMAGE THE VEHICLE IS REPAIRED HOWEVER IN THE PROCESS OF THIS THEY NOTICED I STILL DO NOT HAVE BRAKES AND AFTER THE MECHANIC INVESTIGATED IT IT WAS NOTICED A BRAKE LINE CORRODED THROUGH CAUSING MY BRAKE FAILURE AND ALL MY BRAKE LINES NEED TO BE REPLACED AT A COST OF A MINIMUM OF $1600.00 BUT PROBABLY CLOSERT TO $2000.00 I HAVE OWNED THIS TRUCK FROM NEW AND FIND IT HARD TO FATHOM THAT GM DOES NOTHING FOR SAFETY WITH AN ISSUE AS THIS. THIS VEHICLE HAS 128,000 MILES ON IT AND BEEN MAINTAINED WITH CARE AND HARDLY DRIVEN IN WINTER MONTHS SINCE I HAVE HAD OTHER VEHICLES FOR MY WORK FOR THE LAST 9 YEARS SO ROAD SALTS MAY EFFECT IT BUT THIS VEHICLE DID NOT SEE DAILY USE FOR YEARS. THIS ISSUE SHOULD HAVE BEEN DEALT WITH A LONG TIME AGO. I QUESS IT WILL TAKE INCIDENTS LIKE MINE FOR SOMETHING TO BE DONE, I AM JUST THANKFUL NO ONE WAS KILLED, WHICH EVERYONE SHOULD KNOW WITH NO BRAKES SOME ONE IS BOUND TO IF THIS DOES NOT GET RESOLVED. *TR

Fuel System, Gasoline › Fuel Injection System › Injectors
Filed Sep 25, 2013108,000 milesNJ

HI THIS IS THE SECOND SET OF THE FUEL INJECTOR ON THIS DIESEL ENGINE,I TALK TO THE DIFFERENT MECHANIC ON DEALERS AN PRIVET SHOPS AND ASK WHAT IS THIS PROBLEM AND SAY IS BECAUSE THE FUEL,THE USED,HOW YOU DRIVE,ETC BUT NO BODY SAY WHAT IS THE REASON, MY PROBLEM IS THIS INJECTOR SET IS NOT LIKE REPLACE LIKE A SET THE SPARK PLUGS ON GAS ENGINE IS MUCH MONEY $5600, AND I NOT THE ONLY PERSON, I CHECK ONLINE MANY TRUCKS OF THIS GET THIS PROBLEMS, PLEASE HELP AS, THE COMPANY MAKE THIS TRUCK WHIT THIS PROBLEMS AND PEOPLE LIKE ME USED FOR WORK AND IS NOT FEAR. *JS

Service Brakes, Hydraulic
Filed Sep 19, 201385,000 milesWA

TL* THE CONTACT OWNS A 2002 CHEVROLET SILVERADO 2500 HD. THE CONTACT STATED THAT WHILE APPLYING THE BRAKES, THE ANTI-LOCK BRAKING SYSTEM ACTIVATED AND CAUSED THE BRAKE PEDAL TO PULSATE. THE CONTACT WAS UNABLE TO STOP THE VEHICLE AND THE FAILURE PERSISTED. THE CONTACT TOOK THE VEHICLE TO A LOCAL REPAIR SHOP AND THE MECHANIC STATED THAT THE FAILURE WAS LINKED TO THE ANTI-LOCK BRAKE SYSTEM. THE MANUFACTURER WAS NOTIFIED AND STATED THAT THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER 05V379000 (SERVICE BRAKES, HYDRAULIC:ANTI-LOCK). THE FAILURE MILEAGE WAS 85,000. UPDATED 10/31/13*LJ

Service Brakes
Filed Aug 24, 201365,000 milesPA

MY 2002 SILVERADO HAS 65,000 MILES ON IT. IT IS KEPT VERY SPOTLESS AND THE BRAKE LINES ARE SO RUSTED THEY ARE ABOUT TO BURST. HAVING TO REPLACE THEM WHEN THE MILES ARE THIS LOW , GM SHOULD BE ASHAMED OF THIS POOR CRAFTSMANSHIP. MY BROTHER JUST HAD THE SAME PROBLEM ON HIS 2003 SILVERADO. THIS SHOULD BE A RECALL FROM GM. I AM VERY UNSATISFIED WITH THIS SITUATION. *TR

Vehicle Speed Control
Filed Aug 9, 2013118,000 milesKY

I HAD JUST DRIVEN 15 MILES TO ON THE EXPRESSWAY, I STOPPED AT A STORE FOR A COUPLE OF MINUTES. WHEN I WENT BACK TO THE TRUCK, I DIDN'T SEE THE FLUID UNDER IT, BUT GOT IN AND STARTED THE TRUCK. AT THAT TIME I WAS ACCELERATING SLOWLY TO PULL OUT OF A PARKING SPOT. ABOUT THAT TIME A PEDESTRIAN STEPPED OFF THE CURB IN FRONT OF ME. I HIT THE BREAK AND IT WENT TO THE FLOOR! I MISSED THE PEDESTRIAN AND COASTED TO THE END OF THE PARKING LOT WHERE I TRIED TO APPLY THE EMERGENCY BREAK, THAT ALSO FAILED! A CONCRETE CURB ALLOWED ME TO STOP THE VEHICLE WITHOUT INCIDENT. I HAD THE VEHICLE TOWED TO 2 GARAGES BEFORE I COULD FIND ONE TO REPAIR IT AT A COST OF JUST UNDER $900.00. *TR

Service Brakes
Filed Aug 1, 201385,777 milesIN

WAS HOOKING UP TRAILER AND STARTED TO MOVE TOUCHED THE BRAKE AND PEDAL WENT TO FLOOR. LEFT REAR BRAKE LINE RUSTED COMPLETELY INTO . ALL BRAKE LINES VERY RUSTY. BECAUSE OF RUST I HAVE REPLACED ALL 4 ROTORS,ALL 4 CALIPERS ALL 4 SHOCKS, ALWAYS PARKED IN GARAGE.THE TRUCK FRAME IS TOTAL RUST. THE RIMS HAD TO BE PAINTED BECAUSE OF RUST THE SPARE IS SOLID RUST. *TR

Service Brakes
Filed Jul 28, 2013137,800 milesMA

WHILE DRIVING TO WORK EARLY ONE MORNING. A SAAB WENT THROUGH A STOP SIGNED AND I HAD TO SLAM ON MY BRAKES. THE PEDAL WENT TO THE FLOOR, NO BRAKES. ALL BRAKE LINES BLEW.. COST ME OVER $600.00 TO HAVE THEM REPLACED. FAULTY BRAKE LINES ON TRUCK, I COULD HAVE BEEN SERIOUSLY INJURED OR KILLED IF I DIDN'T SWERVE AROUND SAAB ! THESE SHOULD BE RECALLED AND FIXED... *TR

Service Brakes
Filed Jul 26, 2013126,900 milesFL

BRAKE PEDAL WENT TO THE FLOOR. WHEN I GOT HOME I SAW BRAKE FLUID LEAKING OUT OF STEEL LINE. WHEN I TOOK TO GET REPAIRED THEY PUT TRUCK ON LIFT AND I SAW THAT STEEL BRAKE LINES WERE CORRODED AND HOLES OPENED UP IN LINES.THIS WAS A COSTLY REPAIR AND THIS SHOULD NOT HAVE HAPPENED. *TR

Service Brakes
Filed Jul 23, 201386,638 milesOH

I STARTED MY TRUCK IN ORDER TO PUT IT AWAY IN THE GARAGE, AND THE BRAKE PEDAL WENT TO THE FLOOR. UPON INVESTIGATION, I FOUND A POOL OF BRAKE FLUID BELOW THE TRUCK. I ALSO SAW THAT ALL OF THE BRAKE LINES WERE EXTREMELY CORRODED AND NEEDED TO BE REPLACED. I WENT TO MY LOCAL DEALERSHIP TO INQUIRE ABOUT REPAIR COSTS, AND WAS TOLD THAT REPAIRS WOULD BE OVER $1,000.00. I HAVE NEVER SEEN CORROSION LIKE THIS IN ANY VEHICLE THAT WAS LESS THAT 25 YEARS OLD. I HAVE RESTORED MANY VINTAGE CARS, AND HAVE NEVER HAD TO REPLACE A STEEL BRAKE LINE DUE TO CORROSION. I HAD MY TWO YOUNG GRANDSONS AND MY WIFE IN THIS TRUCK WITH ME LESS THAN A WEEK AGO, AND IF THIS BRAKE FAILURE HAD OCCURRED WHILE WE WERE TRAVELING ON THE INTERSTATE HIGHWAY, IT IS LIKELY THAT WE ALL WOULD HAVE BEEN KILLED. THESE VEHICLES ARE TICKING TIME BOMBS, AND MUST BE TAKEN OFF OF THE ROADS. I HAVE GARAGED THIS TRUCK SINCE I PURCHASED IT AS A NEW VEHICLE, AND IT HAS BEEN SERVICED AT OUR LOCAL CHEVROLET DEALERSHIP PER THE MANUFACTURER'S SCHEDULE. THE CORROSION ISSUE IS NOT DUE TO NEGLECT, BUT RATHER TO THE USE OF SUBSTANDARD MATERIAL. THIS IS AN URGENT ISSUE THAT MUST BE ADDRESSED AND RECTIFIED. *TR

Service Brakes
Filed Jul 22, 201399,752 milesMA

ABS SENSORS FAULTY NO BRAKES,NEXT BRAKE PROBLEM ON 5-31-2011 BRAKE LINE ROTTED NO BRAKES,NEXT BRAKE PROBLEM 6-24-13 NO BRAKES AGAIN ABS SENSORS BROKE AGAIN,NEXT BRAKE PROBLEM,7-20-2013 ALL BRAKE LINES ROTTED NEED TO BE REPLACED NO BRAKES AGAIN COST TO ME SO FAR ALMOST $2800.00. *TR

Service Brakes
Filed Jun 25, 2013251,100 milesMI

I WAS COMING TO A NORMAL STOP AT THE TRAFFIC LIGHT, I WAS SLOWING DOWN NORMALLY THEN BEGAN TO PRESS THE BRAKE PEDAL. ABOUT HALF-WAY OF PEDAL TRAVEL, THE BRAKE PEDAL SUDDENLY WENT ALL THE WAY DOWN WITH NO RESISTANCE AND I COULD NOT STOP MY CHEVY SILVERADO 2002. I HAD TO SUDDENLY VEER INTO THE NEXT LANE TO AVOID HITTING THE CAR THAT WAS IN FRONT OF ME THAT ALREADY HAD STOPPED AT THE TRAFFIC LIGHT. I THEN HAD TO QUICKLY SHIFT DOWN THROUGH THE GEARS TO GET THE TRUCK TO SLOW DOWN, THEN AFTER THE TRUCK HAD SLOWED DOWN A LOT, I SHIFTED INTO PARK TO FORCE THE TRUCK TO COME TO A STOP. AFTER I WAS ABLE TO SLOWLY PULL INTO A PARKING LOT AND STOP THE TRUCK, I EXISTED THE TRUCK AND LOOKED UNDERNEATH THE WHEELS AND SAW BRAKE FLUID SPRAYED ALL OVER THE DRIVERSIDE FRONT WHEEL WELL. THE BRAKE LINE HAD BURST. I TOOK IT TO THE MECHANIC TO FIX IT AND HE CONFIRMED THAT THE BRAKE LINE HAD BURST. HE ALSO INSPECTED THE BRAKE LINES FOR THE OTHER THREE WHEELS AND RECOMMENDED ALL OF THEM GET REPLACED. AFTER DOING SOME RESEARCH, I HAVE FOUND OUT THAT THIS IS A COMMON PROBLEM WITH THE CHEVY SILVERADO GMT800 TRUCKS FROM MODEL YEARS 1999 AND UP. *TR

Service Brakes
Filed Jun 14, 201398,000 milesFL

WHILE BLEEDING BRAKE SYSTEM AFTER CHANGING REAR CALIPERS FOUND A RUPTURE IN THE BRAKE LINE ON THE FRAME BY THE FRONT TIRE. THE LINE WAS COMPLETELY RUSTED AND FAILED. LUCKILY IN THE DRIVEWAY AND NOT THE HIGHWAY. *TR

Service Brakes
Filed May 13, 2013105,000 milesCT

BRAKE PEDAL WENT TO FLOOR WHILE SHIFTING OUT OF PARK (LUCKILY) .BRAKE LINE RUSTED THROUGH. ALL 4 BRAKE LINES TO THE ABS ARE RUSTED AND ALL MUST BE REPLACED. ALSO PARKING BRAKE DOES NOT WORK EVEN THOUGH ALL PARTS HAVE BEEN REPLACED. *TR

Service Brakes
Filed May 3, 2013115,000 milesOH

CATASTROPHIC FRONT BRAKE FAILURE ON INTERSTATE HIGHWAY. NO ACCIDENT OR INJURIES, BUT REPAIRS INCLUDED BRAKE LINES, CALIPERS AND PADS DUE TO CORROSION OF SAID LINES AND CALIPER ASSEMBLIES. SHOP SAID THIS IS A COMMON OCCURRENCE FOR GM PRODUCTS REGARDLESS OF AGE OF THE VEHICLE. *TR

Service Brakes
Filed Mar 19, 2013171,000 milesNY

I BACKED DOWN MY DRIVEWAY PROCEEDED DOWN PUDDING STREET TO GET ON TACONIC PARKWAY WHILE DRIVE DOWN SINGLE LINE ROAD APPROACHED A CURVE GOING DOWN A GRADE TRIED TO SLOW DOWN FROM 40 MPH PEDAL WENT TO FLOOR I PUT TRUCK IN LOW GEAR AND WAS ABLE TO STOP USING PARKING BRAKE WHILE HOLDING RELEASE HANDLE TO BRING TO STOP AT BOTTOM OF GRADE. CRAWLED UNDER TRUCK BRAKE RUSTED THRU UNDER DRIVER ARE LOCATION ATTACHED TO FRAME RAIL. *TR

Service Brakes
Filed Mar 19, 201319,000 milesMD

TOTAL BRAKE FAILURE DUE TO BRAKELINES RUSTED OUT, HAD TO REPLACE ALL BRAKELINES. POWERPLANT COMPANY TRUCK. *TR

Structure › Body
Filed Mar 8, 201381,000 milesNH

TL* THE CONTACT OWNS A 2002 CHEVROLET SILVERADO. THE CONTACT STATED THAT HE TOOK THE VEHICLE FOR AN OIL CHANGE AND THE MECHANIC ADVISED THAT THE REAR FRAME WAS RUSTED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED. THE FAILURE MILEAGE WAS 81,000.

Power Train
Filed Mar 2, 201368,179 milesTX

ON FEB 21ST 2013 MY TRANSMISSION BROKE AND IT LOST 2ND, 4TH, AND REVERSE, BUT WAS STILL DRIVABLE. I TOOK IT TO A LOCAL INDEPENDENT TRANSMISSION SHOP AND THEY SAID IT WAS A WELL-KNOWN PROBLEM. AFTER DOING EXTENSIVE RESEARCH I FOUND THAT GM HAS KNOWN ABOUT THIS WEAK SUN GEAR SHELL SINCE AT LEAST 1998. THE PROBLEM IS THAT GM DIDN'T REMOVE THE FAULTY PARTS FROM THEIR INVENTORY, ALTHOUGH THEY UPDATED THE PART SOMETIME IN2000 GM MIXED THE NEW PARTS IN WITH THE OLD SO THAT THEIR STATISTICS WOULD SHOW THAT NOT ALL 4L60E TRANSMISSIONS FAILED. TRANSMISSION REBUILDERS SAY YOU CAN ONLY TELL THE FAULTY SHELL FROM THE UPDATED VERSION BY THE SERIAL NUMBER INSIDE THE FAULTY SUN GEAR SHELL. MANY ENGINEERING ACCOMPLISHMENTS IN TRANSMISSIONS HAVE BEEN MADE IN THE PAST TWO DECADES WITH MATERIALS AND LUBRICANTS. THERE IS ABSOLUTELY NO REASON FOR SUCH A MASSIVE GM TRANSMISSION FAILURE. WHAT MAKES IT SO BAD AFTER THE TEN DOLLAR PART FAILS GM CHARGES $3,000 FOR A REBUILT TRANSMISSION. IF THE FAULTY SUN GEAR SHELL WAS REPLACED BEFORE TOTAL FAILURE THE PRICE IS LESS THAN $1,000. I WATCHED AS MY TRANSMISSION WAS BEING REBUILT AND THERE WAS NO VISIBLE WEAR ON ANY OTHER PARTS. IT LOOKED LIKE BRAND NEW EXCEPT THIS FAULTY SUN GEAR SHELL. IF THIS PROBLEM IS SO WIDELY KNOWN FOR SO MANY YEARS THROUGHOUT THE INDUSTRY WHY WASNT THERE A FORCED RECALL? IF THERE WAS JUST ONE RELATED DEATH THE GOVERNMENT WOULD HAVE BEEN ALL OVER THIS, WHAT A SHAME. I FOR ONE WOULD LIKE SOME OF MY MONEY BACK, NOW KNOWING THAT GM FRA

Service Brakes
Filed Feb 25, 201363,000 milesMA

TL* THE CONTACT OWNS A 2002 CHEVROLET SILVERADO. THE CONTACT STATED THAT WHILE DRIVING 50 MPH, THE BRAKES FAILED AND THE CONTACT WAS UNABLE TO DECELERATE. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC FOR DIAGNOSIS AND WAS INFORMED THAT THE BRAKE LINE HAD BLOWN. THE CONTACT WAS ALSO INFORMED THAT ALL THE BRAKE LINES APPEARED TO BE DECAYING. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 63,000.

Service Brakes
Filed Jan 18, 201352,000 milesCT

TL* THE CONTACT OWNS A 2002 CHEVROLET SILVERADO. THE CONTACT STATED THAT WHILE REVERSING AT APPROXIMATELY 3 MPH , HE DEPRESSED THE BRAKES AND THE BRAKES FAILED TO RESPOND. THE CONTACT MENTIONED THE EMERGENCY BRAKES WERE USED IN ORDER TO STOP THE VEHICLE. ALSO, THERE WAS BRAKE FLUID LEAKING FROM THE VEHICLE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR DIAGNOSTIC TESTING. THE MECHANIC STATED THAT THE BRAKE LINES NEEDED TO BE REPLACED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 52,000 AND THE CURRENT MILEAGE WAS 60,000.

Service Brakes
Filed Jan 14, 2013175,563 milesOH

I WAS DRIVING MY 2002 CHEVY SILVERADO 1500 THROUGH A PARKING LOT AND ANOTHER VEHICLE BACKED OUT WITHOUT LOOKING. I HIT MY BRAKES TO STOP AND I HEARD A LITTLE POP AND MY PEDAL WENT TO THE FLOOR. LUCKILY I HIT THE PARKING BRAKE WHICH STOPPED ME WHICH KEPT ME FROM HITTING THE CAR THAT PULLED OUT IN FRONT OF ME. I DROVE MY VEHICLE HOME USING THE PARKING BRAKE TO STOP WHEN NEEDED. AFTER LOCATING THE LEAK, I NOTICED ALL THE LINES WERE SO BADLY CORRODED, I'M GOING TO HAVE TO REPLACE ALL LINES TO GET THE RIGHT ONE. I HAVE TO TAKE IT TO A SHOP BECAUSE EACH LINE HAS TO BE BENT IN SPECIFIC SPOTS. WHY GM DOESN'T SELL PRE BENT LINES IS UNBELIEVABLE. THIS IS AN EXPENSIVE JOB COSTING ME @ $950 WHICH IS ABSURD. I COULD DO IT MYSELF IF I WAS ABLE TO GET THE ACTUAL PARTS NEEDED. I GUESS GM WILL STILL FIND A WAY TO GET MORE MONEY FROM YOU EVEN AFTER YOU BUY ONE OF THEIR OVER PRICED VEHICLES...! TERRIBLE SHAME.. *TR

Service Brakes
Filed Dec 5, 2012181,000 milesOH

CORRODED FUEL AND BRAKE LINES RESULTING IN PERFORATION OF METAL LINES AND FUEL AND BRAKE FLUID LEAKS. *TR

Service Brakes
Filed Nov 25, 201263,310 milesNJ

SERVER CORROSION OF THE BRAKE LINES CAUSED A UNEXPECTED BRAKE LINE FAILURE WITH NO PRIOR WARNING. LOSS OF BRAKE FLUID CAUSED A TOTAL LOSS OF BRAKING, NO WARNING LIGHTS WHERE DISPLAYED ON THE DASH TO LET YOU KNOW OF A POTENTIAL BRAKE FAILURE THAT WAS HAPPENING. *TR

Service Brakes
Filed Nov 20, 201238,060 milesVA

WHILE WAITING IN LINE AT HARDEES DRIVE THRU,THE BRAKE PEDAL WENT ALL THE WALL TO THE FLOOR. UPON INSPECTING THE TRUCK I FOUND ALL OF THE BRAKE LINES UNDERNEATH HAD RUSTED AND ONE FROM THE MASTER CYLINDER HAD RUSTED ALL THE WAY THRU. I REPLACED THIS LINE WITH A CARBON COATED STEEL THAT COST ONLY $8.99. HOWEVER I DO FEEL PRETTY FORTUNATE BECAUSE WE WERE HEADED UPON A MOUNTAIN GOING DEER HUNTING. I REALLY DON'T WANT TO THINK ABOUT WHAT COULD HAVE HAPPENED IF WE WERE COMIN OFF "HIGH KNOB" AND THIS LINE HAD BLOWN. I ALSO THINK GM IS VERY LUCKY THAT SOMEONE HASN'T GOTTEN SERIOUSY HURT OR KILLED YET BUT I THINK IT IS ONLY A MATTER OF TIME UNLESS THEY RECALL THESE VEHICLES AND REPLACE ALL THE BRAKE LINES WITH A BETTER GRADE OF STEEL OR A COATED STEEL TO PROTECT THEM FROM CORROSION. ALSO I READ SOME OF GM RESPONSE TO THIS ISSUE AND I WOULD LIKE TO REPLY TO THEM THAT ONCE A LINE IS BLOWN BEING FRONT OR BACK THE PEDAL GOES TO THE FLOOR AND ONCE THE FLUID IS GONE YOU HAVE NOTHING BUT THE PARK BRAKE, IF YOU CAN ACTUALLY THINK ABOUT IT DURING ALL THE PANIC OF PUMPIN THE BRAKE PEDAL TRYING TO GET A VEHICLE TO STOP. THIS REALLY IS A DANGEROUS PROBLEM AND THESE VEHICLES NEED TO BE RECALLED AND ALL THE BRAKE LINES REPLACED. *TR

Service Brakes
Filed Nov 11, 201297,000 milesKS

WAS UNDER THE TRUCK FEW DAYS AGO AND NOTICED THE BRAKE LINE TO THE REAR OF THE TRUCK IS SERIOUSLY CORRODED, UPON FURTHER INSPECTION OF BRAKE LINES, NOTICED THAT ALMOST ALL THE STEEL BRAKE LINES ON THE PICKUP ARE SERIOUSLY CORRODED AND A FEW UNDER THE CAB CONNECTING TO THE ABS MODULE ARE BEGINNING TO LEAK, THIS IS A SERIOUS SAFETY CONCERN AND WILL NOT DRIVE THE TRUCK TILL I HAVE THE TIME AND MONEY TO REPLACE THEM, HAVE NOT BEEN ABLE TO FIND A REPLACEMENT PART NUMBER FOR THEM FROM GM, HOWEVER CLASSIC TUBE INDUSTRIES MAKES A STAINLESS STEEL SET THAT I WILL BE PURCHASING WHEN THE FUNDS ALLOW, TILL THAT HAPPENS THE PICKUP WILL NOT LEAVE THE DRIVEWAY AS IT IS AN ACCIDENT WAITING TO HAPPEN, OTHER THEN THE BRAKE LINES I ALSO FOUND THE ENTIRE CHASSIS TO BE RUSTED BADLY FOR A 10 YEAR OLD VEHICLE!! *TR

Service Brakes
Filed Nov 5, 2012166,678 milesNY

I WAS REPLACING LEFT FRONT BRAKE CALIPER AND STARTED TO BLEED THE BRAKES WHEN BRAKE PEDDLE KEPT GOING ALL THE WAY TO THE FLOOR. I THEN LOOKED UNDER THE TRUCK AND UNDER DRIVER SIDE DOOR WAS A PUDDLE OF BRAKE FLUID. I FOUND OUT IT WAS COMING FROM THE BRAKE LINES THAT GO TO THE ABS CONTROLLER. AFTER FURTHER INVESTIGATING BRAKE LINES THEY ARE ALL RUSTED BAD,I HAVE OWN THIS TRUCK SINCE NEW CANT BELIEVE I HAVE TO REPLACE ALL THE BRAKE LINES ON IT NOW. *TR

Service Brakes
Filed Aug 29, 201253,000 milesPA

I WAS DRIVING ON A STREET IN PHILADELPHIA, WHEN A COUPLE OF CHILDREN STARTED TO CROSS THE STREET IN FRONT OF MY VEHICLE, WHEN I APPLIED MY BRAKES THE PEDAL WENT TO THE FLOOR. I HAD TO SWERVE TO AVOID HITTING THE CHILDREN AND NARROWLY MISSED THEM AND ANOTHER VEHICLE. I TOOK THE VEHICLE TO MY LOCAL CHEVROLET DEALER'S SERVICE DEPARTMENT, AND THEY INDICATED THE METAL BRAKE LINE HAD DETERIORATED AND RUSTED THRU. *TR

Service Brakes
Filed Aug 24, 2012120,000 milesMD

TL* THE CONTACT OWNS A 2002 CHEVROLET SILVERADO. WHILE DRIVING APPROXIMATELY 5 MPH, THE BRAKES WERE ENGAGED BUT THE BRAKE PEDAL DROPPED TO THE FLOORBOARD ABNORMALLY. THE DRIVER WAS A CERTIFIED MECHANIC WHO INSPECTED THE VEHICLE AND DISCOVERD THAT THE BRAKE LINES WERE SEVERELY CORRODED. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 120,000.

Service Brakes
Filed Aug 23, 201226,000 milesNY

TL* THE CONTACT OWNS A 2002 CHEVROLET SILVERADO1500. WHILE DRIVING APPROXIMATELY 5 MPH, THE CONTACT DEPRESSED THE BRAKE PEDAL HOWEVER THE PEDAL ABNORMALLY DROPPED TO THE FLOORBOARD.THE CONTACT WAS ABLE TO STOP THE VEHICLE WITHOUT INCIDENT. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR DIAGNOSTIC TESTING. THE CONTACT INSPECTED THE VEHICLE AND DISCOVERED THAT THE BRAKE LINES WERE SEVERELY CORRODED. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 26,000.

Service Brakes
Filed Aug 20, 201272,000 milesMD

ON MY WAY HOME FROM VACATION THANKFULLY I STOPPED TO USE THE RESTROOM. WHEN I LEFT THE PARKING LOT I NOTICED THAT THE BRAKE PEDAL WENT TO THE FLOOR AND THE VEHICLE SLOWLY STOPPED. SAW BRAKE FLUID ON THE GROUND AND LOOKED UNDER THE HOOD SAW A BURST BRAKELINE ABOVE THE LEFT WHEEL. I WAS OUT OF STATE HAD TO BE TOWED TO A REPAIR FACILITY. NOTICED ALL THE BRAKE LINES BADLY RUSTED AND OPTED TO REPLACE ALL OF THEM AT A COST OF $1100. THANKFULLY THIS DID NOT OCCUR ON THE HIGHWAY THAT I HAD JUST EXITED AT SPEEDS OF 70MPH! *TR

Engine
Filed Aug 15, 201269,000 milesUT

TL* THE CONTACT OWNS A 2002 CHEVROLET SILVERADO. THE CONTACT STATED THAT WHILE DRIVING, THE ENGINE BEGAN MAKING A CLICKING NOISE. THE CONTACT NOTICED THAT ONE EXHAUST MANIFOLD BOLT WAS BROKEN. THE VEHICLE WAS TAKEN TO A LOCAL MECHANIC WHO ADVISED THAT TWO EXHAUST MANIFOLD BOLTS WERE FRACTURED. THE CONTACT STATED THAT IF THE VEHICLE CONTINUED TO BE DRIVEN, THE CATALYTIC CONVERTER WOULD BE DAMAGED. THE FAILURE RECURRED BECAUSE THE BOLTS WERE DEFECTIVE. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE CURRENT AND FAILURE MILEAGE WAS 69,000.

Service Brakes
Filed Aug 14, 201231,000 milesCT

I AM NOT SURE OF THE EXACT DATE OF THE FIRST INCIDENT. CAN REPORT IF NECESSARY. ON SATURDAY, AUGUST 11, 2012, AFTER A STOP AT THE END OF MY DRIVEWAY, I PROCEEDED ACROSS THE STREET AND STOPPED AGAIN AT MY PARENTS DRIVEWAY TO PICK UP THEIR MAIL. UPON CLIMBING THE HILL OF THEIR DRIVEWAY, I ATTEMPTED TO STOP IN FRONT OF THEIR GARAGE WHEN MY BRAKE LINES RUPTURED AND I LOST ALL BRAKING POWER. THANKFULLY, I WAS ABLE TO PUT THE TRUCK IN PARK BEFORE HITTING THE GARAGE DOOR. I HAD MY MECHANIC TOW THE TRUCK TO HIS SHOP AND HE SAID IT WOULD COST A "COUPLE THOUSAND DOLLARS" BECAUSE HE NEEDS TO LIFT THE CAB OFF THE FRAME TO REPLACE THE LINES. LAST YEAR, I HAD TO REPLACE ALL OF THE CALIPER, ROTORS, PADS, PARKING BRAKE PADS AND BACKING PLATE AND ALL OF THE REAR BRAKE LINES WHICH WERE SEVERELY CORRODED. I HAVE LESS THAN 33000 MILES ON THIS VEHICLE WHICH I BOUGHT NEW. THE TOTAL COST OF THOSE REPAIRS WAS 2800. ADD THE 2000 OR SO FOR THIS REPAIR AND IT COMES TO ALMOST 5000. I FEEL THERE SHOULD BE SOME RELIEF FROM GM DUE TO THE UNUSUAL WEAR AND CORROSION AND THE LOW MILEAGE. PLEASE ADVISE ME OF ANY NECESSARY STEPS TO RESOLVE THIS ISSUE. *TR

Service Brakes
Filed Aug 1, 2012146,000 milesCT

SLOWING DOWN TO PARK, PUSHED BRAKES, PEDAL WENT TO THE FLOOR. BARELY STOPPED BEFORE PINNING SOMEONE BETWEEN MY VEHICLE AND ANOTHER TRUCK. REAR BRAKE LINE BURST BELOW DRIVER SEAT, BRAKE FLUID PUDDLE UNDER TRUCK. UPON INSPECTION, ALL 4 BRAKE LINES RUNNING ALONG THE FRAME TOTALLY RUSTED, ABOUT TO BURST. NEED TO REPLACE ALL LINES ON WHOLE TRUCK. ON THE FLATBED TOWTRUCK, NOTICED THE DRIVER REAR LEAF SPRING WHERE IT WRAPS AROUND THE BUSHING WAS MISSING THE TOP HALF. THIS IS WHERE FORCE IS TRANSMITTED FROM AXLE TO FRAME (BACK IS A HANGER / PIVOT). THE WHOLE REAR AXLE COULD HAVE TORN OFF. NOTICED WHERE IT HAD CRACKED AND HAD RUSTED 1/2 THROUGH BEFORE FALLING OFF, LIKELY SOMETIME RECENTLY. *TR

Service Brakes
Filed Jul 18, 2012180,000 milesMA

BOTH BRAKE LINES UNDER DRIVE SIDE RUPTURED/LEAKED BRAKE FLUID. LOSS OF BRAKE PRESSURE. *TR

Service Brakes
Filed Jul 18, 2012113,000 milesCA

TL* THE CONTACT OWNS A 2002 CHEVROLET SILVERADO. THE CONTACT STATED THAT WHILE ATTEMPTING TO PARK, THE BRAKE PEDAL WIGGLED AND THE VEHICLE WOULD NOT STOP. THE CONTACT HAD TO APPLY REPEATED PRESSURE TO THE BRAKE PEDAL IN ORDER TO STOP THE VEHICLE. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER AND THE CONTACT WAS INFORMED THAT THE VEHICLE WAS NOT INCLUDED IN THE RECALL ASSOCIATED WITH NHTSA CAMPAIGN ID NUMBER 05V379000 (SERVICE BRAKES, HYDRAULIC:ANTI LOCK). THE MANUFACTURER WAS NOTIFIED. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 113,000.

Fuel/Propulsion System
Filed Jul 8, 2012137,000 milesOH

FUEL LINES RUSTED OUT. BRAKE LINES RUSTED OUT EARLIER. TAILGATE, WHEEL WHEELS,CAB, ETC ALL RUSTED THRO. WHEELS HUBS SO RUSTED, THEY HAD TO BE CUT OUT WITH A TOUCH. IT'S SO RUSTED OUT, I FEEL IT'S ALMOST UNSAFE. FUEL LINES SO RUSTED OUT, THEY WERE DRIPPING GAS. *TR

Service Brakes
Filed Jun 12, 201248,000 milesMD

TL* THE CONTACT OWNS A 2002 CHEVROLET SILVERADO. THE CONTACT STATED THAT THE ANTI-LOCK BRAKING SYSTEM WOULD ACTIVATE ERRONEOUSLY WHILE DRIVING 10-15 MPH, INCREASING THE BRAKING DISTANCE OF THE VEHICLE. THE CONTACT TOOK THE VEHICLE TO A DEALER FOR A DIAGNOSTIC TEST. THE TEST RESULTS SHOWED A FAULTY ANTI-LOCK BRAKING SENSOR. THE VEHICLE WAS REPAIRED BUT THE FAILURE WOULD RECUR WHILE DRIVING AT LOW SPEEDS. THE CONTACT STATED THE VEHICLE WAS PREVIOUSLY REPAIRED UNDER NHTSA CAMPAIGN I.D. NUMBER 05V379000 (SERVICE BRAKES, HYDRAULIC:ANTILOCK) BUT THE REPAIR DID NOT REMEDY THE FAILURE. THE FAILURE MILEAGE WAS 48,000.

Service Brakes
Filed May 28, 201256,500 milesWV

I WAS DRIVING AND TRIED TO APPLY THE BRAKES. THE BRAKE PEDAL WENT COMPLETELY TO THE FLOOR AND I HAD NO BRAKES. I APPLIED THE EMERGENCY BRAKE TO GET THE VEHICLE STOPPED. I FOUND THE MAIN BRAKE LINE GOING TO THE REAR AXLE HAD BLOWN. AFTER FURTHER INVESTIGATION, I FOUND EVERY ONE OF THE BRAKE LINES COMING OFF OF THE ABS BLOCK TO BE COMPLETELY DETERIORATED/RUSTED. EVERY BRAKE LINE ON THE VEHICLE WILL NEED TO BE REPLACED. IT WAS ALSO NOTED THAT THE FUEL LINES ARE NOT RUSTED. THERE IS OBVIOUSLY A DIFFERENCE IN THE METAL USED AT THE TIME. ALSO SHOULD BE NOTED, THAT THERE WAS NO INDICATION OR WARNING FROM THE VEHICLE WHEN THIS HAPPENED. I BRAKE RESERVOIR WAS NOT COMPLETELY DRAINED WHEN THE LINE BLEW. *TR

Service Brakes, Hydraulic › Foundation Components › Hoses, Lines/Piping, and Fittings
Filed May 17, 201295,000 milesPA

TL* THE CONTACT OWNS A 2002 CHEVROLET SILVERADO. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 40 MPH, THE BRAKE PEDAL WAS DEPRESSED WITH NO IMMEDIATE RESPONSE. THE CONTACT SHIFTED INTO A LOWER GEAR AND APPLIED THE EMERGENCY BRAKE IN ORDER TO STOP THE VEHICLE. THE CONTACT INSPECTED THE VEHICLE AND NOTICED BRAKE FLUID LEAKING. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER, WHO REPLACED THE RUSTED BRAKE LINES AND A BRAKE HOSE. THE FAILURE RECURRED ON TWO DIFFERENT OCCASIONS AND THE VEHICLE WAS REPAIRED BY AN INDEPENDENT MECHANIC EACH TIME. THE BRAKE HOSE AND BRAKE LINES WERE REPLACED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 95,000. UPDATED 07/13/12*LJ UPDATED 07/1912

Service Brakes
Filed May 13, 2012110,000 milesTN

WHILE TURNING LEFT INTO A PARKING SPACE, THE BRAKE PEDDLE WAS HARD AND WOULD NOT GO DOWN. AFTER PUMPING THE BRAKES, THE PEDDLE WENT DOWN AND THE TRUCK STOPPED. THIS HAS HAPPENED SEVERAL TIMES. EACH TIME, WHILE TURNING LEFT AND GOING SLOWER THAN 10 MPH. I HAVE FOUND THAT THIS IS A COMMON PROBLEM WITH THIS VEHICLE AND THERE IS A RECALL FOR "SALT BELT" STATES. TENNESSEE IS NOT CONSIDERED ONE, EVEN THOUGH THE ROADS ARE SALTED SEVERAL TIMES PER WINTER SEASON. *TR

Service Brakes, HydraulicCrash
Filed Apr 2, 2012114,000 milesMD

TL* THE CONTACT OWNS A 2002 CHEVROLET SILVERADO. WHILE TRAVELING 5 MPH THE CONTACT ATTEMPTED TO APPLY THE BRAKES AND IT FELL TO THE FLOOR. THE BRAKE PEDAL WOULD NOT RESPOND CAUSING THE VEHICLE TO CRASH INTO THE CONTACTS GARAGE DOOR. THERE WERE NO INJURIES. WHILE EXAMINING THE VEHICLE, THE CONTACT NOTICED THAT THE DRIVERS SIDE FRONT BRAKE LINES WERE SEVERELY CORRODED. THE VEHICLE WAS NOT TAKEN TO A MECHANIC OR DEALER FOR DIAGNOSTIC TESTING

Service Brakes, Hydraulic
Filed Mar 16, 201270,000 milesNJ

BRAKE LINES RUSTED THROUGH.... TRUCK WAS NOT USED HARD, UNDERCARRIAGE MORE THAN ONCE WAS WASHED TO TRY TO REMOVE SALT CORROSION . IT JUST SEEMS SUCH AN EXPENSIVE TRUCK SHOULD NOT HAVE SUCH EARLY AND SEVERE BRAKE LINE FAILURES FROM NORMAL OPERATION. THE LINES MUST NOT BE MADE FROM RUST RESISTANT METAL AND POORLY PROTECTED FROM THE ROAD ELEMENTS. IN A DISCUSSION WITH OTHER CHEVY TRUCK OWNERS FROM THIS AREA, IT SEEMS THERE HAVE BEEN SIMILAR FAILURES. *TR

Exterior Lighting
Filed Feb 29, 2012118,000 milesTX

TL* THE CONTACT OWNS A 2002 CHEVROLET SILVERADO. THE CONTACT STATED THAT THE INTERIOR DASHBOARD LIGHT FAILED AND THE CONTACT WAS UNABLE TO READ THE SPEEDOMETER. THE CONTACT CALLED THE DEALER REGARDING THE DASHBOARD LIGHT FAILURE AND THE DEALER ADVISED THAT THE MODULE THAT CONTROLLED THE LIGHTING NEEDED TO BE REPLACED. THE CONTACT DID NOT HAVE THE MODULE REPLACED. THE FAILURE MILEAGE WAS 118,000.

Engine and Engine Cooling
Filed Feb 16, 2012IN

EXHAUST MANIFOLD BOLTS BREAKING LEAVING STUDS IN THE HEADS, HEATING UP ENGINE COMPARTMENTS, RELEASES CARBON MONOXIDE, AFFECTS O2 SENSOR AND CATALYTIC CONVERTER. WILL NOT PASS EMISSIONS IN SOME STATES. GM NOT STANDING BEHIND THIS 1999-2008 ISSUE. IT IS A SAFETY ISSUE AND IS EXPENSIVE TO FIX. GM MECHANICS DENYING ANY SUCH ISSUES. PLEASE CHECK- IN TO THIS. OUR WHOLE FLEET AND OUR PERSONAL TRUCKS AFFECTED BY THIS. *TR

Service Brakes, Hydraulic
Filed Feb 6, 201246,567 milesMA

I HAVE OWNED THIS PICKUP SINCE IT HAD ABOUT 15,000 MILES ON IT. I KEEP IT IN A GARAGE AND DRIVE IT ABOUT 5K MILES A YEAR. I HAD A BRAKE FAILURE AND ALMOST KILLED MY ENTIRE FAMILY DRIVING BACK FROM NH. I HIT THE BRAKES ON THE HIGHWAY AND THE BRAKE LINES RUPTURED CAUSING THE BRAKE PEDAL TO GO RIGHT TO THE FLOOR AND LOSE ALL BRAKE PRESSURE. I ALMOST HAD A HEART ATTACK. WHY DON'T THEY MAKE THESE OUT STAINLESS STEEL, ALUMINUM OR A NON CORROSIVE MATERIAL? SOMEONE NEEDS TO DO SOMETHING ABOUT THIS IMMEDIATELY. THIS IS SO DANGEROUS. SERIOUSLY, SOMEONE COULD HAVE DIED. *TR

Service Brakes, Hydraulic
Filed Jan 17, 2012242,020 milesFL

TL* THE CONTACT OWNS A 2002 CHEVROLET SILVERADO. THE CONTACT STATED THE BRAKES FAILED WHEN THE BRAKE PEDAL WAS APPLIED AND IT EXTENDED TO THE FLOOR. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR DIAGNOSTIC TESTING. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 242,020. UPDATED 02/0812 *BF THE CONSUMER STATED WHEN HE APPLIED THE BRAKE PEDAL, IT WENT ALL THE WAY TO THE FLOOR. THERE WERE NO WARNING LIGHTS. THE NEXT DAY, HE WAS ABLE TO DETERMINE THE FAILURE WAS DUE TO A BRAKE LINE FAILURE, BETWEEN THE MASTER CYLINDER AND THE ABS UNIT, THERE WAS RUSTING AND BRAKE FLUID WAS LEAKING. THE CONSUMER REPLACED THE BRAKE LINES WITH STAINLESS STEEL LINES. UPDATED 03/08/12

Service Brakes, Hydraulic
Filed Dec 12, 2011130,000 milesWI

TL* THE CONTACT OWNS A 2002 CHEVROLET SILVERADO. THE CONTACT STATED THAT THE HYDRAULIC ANTILOCK SYSTEM FAILED. THE VEHICLE WAS PREVIOUSLY REPAIRED UNDER NHTSA CAMPAIGN ID NUMBER: 05V379000 (SERVICE BRAKES: HYDRAULIC ANTI LOCK) JANUARY 19, 2007. THE MANUFACTURER WAS CONTACTED AND ADVISED THAT THEY WOULD NOT BE ABLE TO ASSIST WITH ANY FURTHER REPAIRS. THE VEHICLE WAS NOT REPAIRED. THE CURRENT MILEAGE AND FAILURE MILEAGES WERE 130,000.

Service Brakes, HydraulicCrash
Filed Nov 19, 2011132,299 milesMA

WHEN APPLYING BRAKES SUDDENLY TO AVOID HITTING ANOTHER VEHICLE, BRAKE LINE RUPTURED CAUSING LOSS OF BRAKES. WAS ABLE TO APPLY EMERGENCY BRAKE BEFORE RUNNING OFF ROAD. TOOK TRUCK TO MEINEKE DEALER AND HAD RUPTURED BRAKE LINE REPLACED AND ALL OTHERS INSPECTED. MECHANIC REPORTED RUPTURED BRAKE LINE WAS SEVERELY CORRODED. *TR

Service Brakes, Hydraulic
Filed Nov 19, 2011140,025 milesMA

ABS ACTUATES AT SLOW SPEEDS WHEN BRAKES ARE APPLIED. WHEELS ARE NOT LOCKED OR SKIDDING WHEN ABS ACTUATES. THIS ISSUE IS RECURRING AND HAS CAUSED THE TRUCK TO HAVE EXCESSIVE STOPPING DISTANCES WHILE THE ABS IS ENGAGED. MULTIPLE TIMES WE HAVE ALMOST HIS SOMETHING BECAUSE OF THIS PROBLEM. *TR

Service Brakes, HydraulicCrash
Filed Nov 1, 201190,200 milesNY

HIT A SHOPPING CART STAND AT A SHOPPING CENTER BECAUSE AS I WAS TURNING INTO THE PARKING SPOT AND APPLYING THE BRAKES SO CONTROL THE VEHICLE SPEED THE ANTI LOCK BRAKING VIOLENTLY PULSED THE BRAKES AND NOT SLOWING THE VEHICLE DOWN. ALTHOUGH I TIGHTENED THE TURN I STILL MADE CONTACT WITH THE UPPER RAIL CAUSING DAMAGE TO THE PARKING LIGHT BEFORE COMING TO A COMPLETE STOP. HAD THE BRAKES FUNCTIONED PROPERLY THE VEHICLE WOULD HAVE NOT BEEN DAMAGED. BECAUSE OF THE LOW SPEED, NO OTHER DAMAGE OCCURRED, JUST BROKE THE PLASTIC. *TR

Reading these

NHTSA publishes every complaint as the owner wrote it and investigates only a fraction. Spelling, capitalisation and judgement are the filer’s own. What carries weight is repetition: the same component failing the same way across many filings, and whether the manufacturer eventually opened a recall for it.

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