2002 Chevrolet Silverado 2500 complaints

2002 CHEVROLET SILVERADO 2500HD. CONSUMER WRITES IN REGARDS TO VEHICLE BLOWING OUT DIESEL FUEL *TGW IT WAS DETERMINED THE INJECTORS WERE BAD AND THE LOW SIDE PRESSURE LINES WERE CAUSING FUEL TO ENTER TO ENTER THE CRANKCASE. *JB

LATE ON JULY 30, I HAD A SINGLE VEHICLE ACCIDENT. I WAS DRIVING DOWN THE INTERSTATE / TOLL ROAD ON THE WAY BACK FROM THE AIRPORT. I HAD CRUISE CONTROL SET TO 75MPH. WITH NO WARNING, MY REAR WHEELS LOCKED UP. MY TRUCK SKIDDED INTO A BRIDGE. STATE FARM RECOMMENDED MY VEHICLE BE TAKEN TO PURIFOY CHEVROLET FOR REPAIRS. WHEN I WAS NOTIFIED BY PURIFOY AND STATE FARM THAT MY VEHICLE WAS REPAIRED, I ASKED THE PURIFOY SHOP MANAGER, MY STATE FARM AGENT, AND MY STATE FARM CLAIMS REPRESENTATIVE IF THE VEHICLE HAD BEEN INSPECTED FOR THE CAUSE OF THE LOCKED-AXLE CONDITION WHICH CAUSED THE CRASH AND INJURED ME. ALL STATED THE VEHICLE HAD BEEN INSPECTED, REPAIRED, AND CERTIFIED SAFE TO DRIVE. I PAID MY DEDUCTIBLE AND DROVE HOME THE VEHICLE AND PARKED IT IN MY GARAGE. WITHIN DAYS, I USED THE VEHICLE AND THE AXLE LOCKED UP AGAIN - BADLY WORSENING MY PHYSICAL INJURIES FROM THE FIRST CRASH AND CAUSING ME TO BE PUT INTO SEVERAL MORE WEEKS OF PHYSICAL THERAPY. I AM STILL UNDER A DOCTOR'S CARE. AND, I AM STILL IN PHYSICAL THERAPY RECOVERING FROM THE INJURIES. MY PHYSICAL THERAPIST HAS NOTED INTO MY MEDICAL RECORDS THAT THE SECOND OCCURRENCE GREATLY PROLONGED MY HEALING BY ADDING ADDITIONAL INJURY TO THAT WHICH PREVIOUSLY OCCURRED FROM THE FIRST CRASH. AFTER THIS SECOND OCCURRENCE, I TOOK MY VEHICLE TO A LOCAL SHOP. THE SHOP MANGER LOCALLY STATED THIS WAS A WELL-KNOWN CONDITION OF CHEVROLET TRUCKS: THE REAR AXLE VENT TUBE WAS MANUFACTURED TOO SMALL; THE TUBE PLUGS; THIS FORCES AXLE GREASE INTO THE E

COMPLETE LOSS OF FRONT BRAKE SYSTEM WHILE DRIVING. I NOTED A SOFT PEDAL WHILE SITTING AT A TRAFFIC LIGHT AND ON THE NEXT BRAKE APPLY THERE WAS LITTLE OR NO DECELERATION UNTIL THE PEDAL WAS NEAR THE FLOOR. THE REAR WHEELS LOCKED UP MOMENTARILY WHILE SLOWING THE VEHICLE AT THE EXTENT OF PEDAL TRAVEL. AFTER STOPPING THE VEHICLE, I NOTED A STEADY STREAM OF BRAKE FLUID COMING FROM THE LINE WHEN THE BRAKE WAS APPLIED. THE BRAKE LINE RUNNING TO THE ABS UNIT UNDER THE DRIVER SIDE DOOR HAD A LARGE LEAK IN AN AREA OF HEAVY CORROSION. UPON FURTHER INSPECTION I FOUND THAT MOST OF THE BRAKE LINES HAD HEAVY CORROSION ON THE VEHICLE ALTHOUGH NO OTHER LEAKS WERE NOTED. *KB

UPON APPLYING THE BRAKES, THE BRAKE PEDAL "DROPPED" TO THE FLOOR AND ALL BRAKING WAS LOST. DRIVER WAS ABLE TO DOWNSHIFT AND USE THE EMERGENCY BRAKE TO STOP SAFELY. UPON INVESTIGATION OF THE FAILURE, THE STEEL BRAKE LINES LOCATED BELOW THE DRIVERS SEAT, UNDER THE CAB, WERE FOUND TO BE HEAVILY CORRODED AND RUPTURED DUE TO THE CORROSION CAUSING A COMPLETE LOSS OF BRAKING POWER. *TR

WHILE PULLING OUT OF PARKING LOT OF INSPECTION STATION ON TO SIDE STREET, ON SLIGHT HILL, I DEPRESSED MY BRAKE PEDAL AND IT WENT ALL THE WAY TO THE FLOOR. THE TRUCK SLOWLY STOPPED EVEN THOUGH I WAS ONLY DOING APPROXIMATLY 5 MPH. WHEN I GOT OUT AND LOOKED UNDER THE TRUCK I SAW BRAKE FLUID COMING FROM UNDER THE DRIVER SIDE OF THE TRUCK. THE INSPECTOR HAD TOLD ME THAT THE LINES LOOKED TO BE CORRODED AND I WOULD NEED TO GET THEM REPLACED IN A FEW YEARS. ONCE THE BRAKE FAILURE OCCURED HE CAME AND LOOKED AGAIN AND WAS SHOCKED THAT IT WAS AN INSTANT BRAKING. *TR

ALL BRAKE HYDRAULIC LINES ARE RUSTED, ALL FUEL SUPPLY LINES ARE RUSTED, EXCESSIVE RUST ON FRAME AND OTHER UNDERCARRIAGE COMPONENTS, BRAKE ROTORS, CALIPERS ALL COVERED WITH EXCESSIVE. RUST. THESE DEFECTS HAVE SERIOUS SAFETY IMPLICATIONS, WHICH COULD RESULT IN INJURY OR DEATH TO THE VEHICLE OCCUPANTS OR OTHERS. GM SHOULD BE REQUIRED TO ISSUE A RECALL ON THESE VEHICLES AND REPLACE ALL MAJOR CORRODED BRAKE COMPONENTS WITH NON CORROSIVE METALS, BRAKE FLUID LINES, FUEL LINES, RUSTED FRAMES AND ANY OTHER COMPONENTS. MANY ACCIDENTS WILL BE OCCURRING BECAUSE OF BRAKING FAILURES AND FRAME FAILURE. THIS RECALL SHOULD BE ISSUED IMMEDIATELY BEFORE ANY OTHER FAILURES OCCUR. THESE GM TRUCKS ALSO HAVE DEFECTIVE STEERING BOXES THAT FEEL LOOSE WHEN ROUNDING CORNERS. I HAVE HAD A 1995, 2001, 2002 CHEVY AND GMC WITH SAME PROBLEM THEY NEVER STOOD BEHIND THIS PROBLEM OTHER THAN TO PUT SOME GREASE IN WHICH WAS A TEMPORARY FIX. *TR

TL* THE CONTACT OWNS A 2002 CHEVROLET SILVERADO 2500 HD. THE CONTACT WAS DRIVING 25 MPH WHEN THE BRAKES WERE APPLIED AND FAILED. THE FAILURE CAUSED THE CONTACT TO CRASH INTO ANOTHER VEHICLE. THERE WERE NO INJURIES. A POLICE REPORT WAS FILED AND THE VEHICLE WAS TOWED TO THE DEALER. THE DEALER CONFIRMED THAT THE BRAKE LINES WERE CORRODED AND NEEDED REPLACEMENT. THE MANUFACTURER WAS NOT CONTACTED, BUT THE VEHICLE WAS REPAIRED. THE FAILURE MILEAGE WAS 75,000 AND THE CURRENT MILEAGE WAS 114,000.

TL* THE CONTACT OWNS A 2002 CHEVROLET SILVERADO 2500 HD. THE CONTACT STATED THAT WHILE DRIVING AT LOW SPEEDS AND DEPRESSING THE BRAKE PEDAL, THE ANTI-LOCK BRAKING SYSTEM WOULD ACTIVATE. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER, WHO STATED THAT THE WHEELS SPEED SENSOR NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED AND OFFERED NO ASSISTANCE. THE FAILURE MILEAGE WAS APPROXIMATELY 140,000.

I HAD A COMPLETE TREAD SEPARATION AT 55 MPH ON THE RIGHT REAR TIRE OF MY 2002 SILVERADO K2500 ON 8/13/2011. THE TIRE IS A FIRESTONE STEELTEX LT245/75R16 INFLATED AT 70 PSI WITH 45,000 MILES ON IT. IT FAILED WITH JUST A SMALL VIBRATION WARNING. THE CONSEQUENCES COULD HAVE BEEN FATAL. WE RECOVERED THE TREAD IN THE DITCH. IT AND THE TIRE IS AVAILABLE. I REPLACED ALL TIRES WITH GOODYEAR. OUR INSURANCE COMPANY WILL PAY FOR THE BODYWORK DAMAGE. FIRESTONE MUST BE HELD ACCOUNTABLE FOR THIS DEFECTIVE, DANGEROUS MANUFACTURING. *TR

I WAS MOVING MY 2002 CHEVY SILVERADO 2500 HD FROM ITS NORMAL PARKING SPOT TO HOOK UP TO OUT TOWABLE RV. WHILE ALIGNING TO THE RV SUDDENLY THE BRAKE PEDAL HIT THE FLOOR. I NOTICED 2 MORE BRAKE LINES HAVE RUPTURED. YES 2 MORE, I HAVE ALREADY REPLACED 2 BRAKE LINES. AS OF AUGUST 14 2011 I HAVE WRITTEN AN EMAIL TO CHEVROLET AS MY VEHICLE SITS IN THE DRIVEWAY WITH RUPTURED, RUSTED BRAKE LINES. I DO NOT EVEN WANT TO IMAGINE THE CONSEQUENCES OF A RUPTURED BRAKE LINE WHILE EMPTY OR TOWING OUR RV AT NORMAL DRIVING SPEEDS. I TRULY FEEL MY FAMILY'S LIFE IS AT RISK IN THIS VEHICLE. FURTHERMORE I CAN SPECULATE THAT THE RESALE VALUE HAS BEEN EFFECTED. MORALLY I COULD NOT SELL THIS VEHICLE KNOWING THERE IS A MAJOR SAFETY ISSUE LOOMING. *TR

VEHICLE EXHIBITED HARD STARTING FOR A FEW DAYS, AND THEN WAS FOUND WITH A LARGE PUDDLE OF FUEL UNDER IT IN THE MORNING, AND WAS CONTINUING TO LEAK. UPON INSPECTION, ALL STEEL FUEL LINES, AT EVERY POINT OF CONNECTION, AND AT EVERY BRACE, HAVE THICK, SCALY, FLAKING RUST. THE CORROSION IS SEVERE. IN MOST LOCATIONS, NEARING THE POINT OF FAILURE, AND IN AT LEAST ONE SPOT, RESULTED IN A PIN HOLE LEAK, WITH A SIGNIFICANT QUANTITY OF FUEL LEAKING ONTO THE VEHICLE AND THE GROUND. THE STEEL BRAKE LINES WERE ALSO FOUND TO HAVE A SIMILAR DEGREE OF CORROSION, AND WILL PROBABLY FAIL IN THE NEAR TERM. *TR

TL* THE CONTACT OWNS A 2002 CHEVROLET SILVERADO 2500 HD. THE CONTACT STATED THAT WHILE DRIVING 35 MPH AND TOWING A WAVE RUNNER, THE BRAKES WERE APPLIED BUT THE VEHICLE DID NOT STOP UNTIL CRASHING INTO THE REAR OF ANOTHER VEHICLE. A POLICE REPORT WAS FILED. THE VEHICLE WAS TOWED TO A PRIVATE MECHANIC, WHO INSPECTED THE VEHICLE AND INFORMED THE CONTACT THAT THE BRAKE LINES FAILED DUE TO CORROSION ON THE DRIVER'S SIDE OF THE FRAME. THE PRIVATE MECHANIC REMOVED AND REPLACED THE BRAKE LINES, UNIONS, AND BRAKE FLUID. THE MANUFACTURER WAS AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 129,779 AND THE CURRENT MILEAGE WAS 129,979. UPDATED 09/14/11*LJ UPDATED 2/22/12 *CN

THERE IS A DEFECT IN THE TRANSFER CASE THAT RESULTS IN A CLIP BREAKING LOOSE AND RUBBING A HOLE IN THE REAR HOUSING, ALLOWING THE LUBRICANT TO LEAK OUT, WHICH CAN CAUSE THE TRANSFER CASE TO FAIL AND POSSIBLY LOCKING UP THE WHEELS IN AN UNEXPECTED MANNER, CAUSING A CRASH.

2002 CHEVY SILVERADO HD BRAKE LINES RUSTING. *TR

ABS IS NOT FUNCTIONING CORRECTLY, AT LOW SPEEDS ABS IS ACTIVATING AND BRAKING DISTANCE IS INCREASED. *TR

BRAKES WERE LOST IN 2002 CHEVY SILVERADO 2500 HD WHEN BRAKE LINE BURST BECAUSE OF RUST AND CORROSION ISSUES. *TR

I HAVE THE 2002 SILVERADO 2500HD WITH THE 8.1L ENGINE AND I HAVE RANDOM STALLING WHILE DRIVING AT ANY SPEED OR EVEN STANDING AT A STOP LIGHT. IT HAS JUST STARTED TO NOT START FROM A COLD START TOO.THIS HAPPENS 4 TO 5 TIMES A DAY. *TR

COMPLETE BRAKE LINE FAILURE AS A RESULT OF LOSS OF BRAKE FLUID DUE TO EXTENSIVE BRAKE LINE CORROSION. BRAKES FAILED DURING NORMAL DRIVING CONDITIONS ON I-78 IN NORTHERN NJ. SYMPTOMS INCLUDED BRAKE PEDAL GOING "TO THE FLOOR", AS WELL AS GREATLY REDUCED BRAKING EFFECTIVENESS. THIS IS THE SECOND FAILURE OF THIS TYPE ON THIS VEHICLE. THE FIRST OCCURRED ON 1/24/2007, AND IS COVERED UNDER NHTSA REPORT ODI #10180807. THIS NEW FAILURE WAS REPAIRED BY THE DEALER, KONNER CHEVROLET, IN WEST CALDWELL, NJ. *TR

MAIN BRAKE LINE FOR REAR AXLE FAILED. CAUSING DIMINISHED BRAKING ABILITY AND PARTIAL LOSS OF VEHICLE CONTROL ENTERING CORNER. CAUSING MY TRUCK TO ENTER ON COMING TRAFFIC LANE UNTIL CONTROL WAS REGAINED. EXAMINATION REVEALED REAR BRAKE LINE FAILED ALONG FRAME RAIL ABOVE GAS TANK. BRAKE LINES APPEAR TO BE VERY CORRODED. I HAVE BEEN TOLD I MUST REPLACE ALL THE BRAKE LINES AS THEY ARE ALL CORRODED. *TR

EXCESSIVE BRAKE LINE RUST AND FAILURE WITH LOSS OF SERVICE BRAKES ON GM LIGHT TRUCKS. I RECENTLY HAD AN EXPERIENCE WHERE THE METAL BRAKE LINES BROKE UNEXPECTEDLY ON MY 2002 CHEVROLET SILVERADO 2500HD LIGHT TRUCK. THE BRAKE PEDAL WENT TO THE FLOOR WHILE ATTEMPTING TO STOP AT A NEIGHBORHOOD STOP SIGN. THE VEHICLE HAD TO BE STOPPED FROM APPROXIMATELY 10MPH USING THE PARKING BRAKE AND DOWNSHIFTING. NO ACCIDENT OCCURRED. A LOCAL SERVICE STATION FOUND THAT MOST ALL OF THE VEHICLE'S BRAKE LINES WERE EXCESSIVELY RUSTED. ALL BRAKE LINES WERE REPLACED AT A COST OF $650. *TR

I HAVE A 2002 CHEVROLET SILVERADO 2500HD LT EXT. CAB LB7 DURAMAX 5 SPEED ALLISON TRANSMISSION, IT HAS 114000 MILES ON IT. THIS TRUCK HAS BEEN SERVICED AS DIRECTED SINCE NEW. THE TRUCK STARTED USING LOTS OF FUEL, AT AN IDLE IT SERGED BETWEEN 700 & 900 RPM'S, AND OIL STARTED BLOWING OUT THE BLOWBY TUBE. I HAVE JUST FOUND OUT THAT 3 FUEL INJECTORS ARE LEAKING FUEL, WITH A POSSIBLE HEAD GASKET LEAK,FILLING MY CRANKCASE WITH DIESEL, CAUSING OIL TO BLOW OUT ALL OVER THE TRUCK, ROAD AND WHATEVER ELSE IT CAN LAND ON. WHILE INVESTIGATING WHAT TO DO, TO FIX THE TRUCK I'VE FOUND 3 OTHER PEOPLE I KNOW THAT HAVE DURAMAX'S, AND THEY ARE GOING THROUGH THE SAME PROBLEMS. IT'S GOING TO TAKE ME A YEAR TO SAVE THE MONEY I NEED TO FIX THIS TRUCK. I'M EVEN GOING TO DO THE WORK MYSELF. IN MY OPINION GM SHOULD BE ASHAMED. THEY SHOULD AT LEASED PAY FOR THE PARTS. THE CHEAPEST INJECTORS I'VE FOUND ARE $225.00 APIECE WITH A $125.00 CORE CHARGE. IT'S RECOMENDED THAT ALL 8 INJECTORS BE REPLACED AT ONCE. I'VE ALSO BEEN TOLD THESE ENGINES HAVE DEFECTIVE HEAD GASKETS. THAT WILL COST ANOTHER $600.00 FOR PARTS, AND $110.00 FOR SPECIAL TOOLS I NEED TO DO THE JOB. WHEN I FORKED OVER THE $40,000 CASH INHERITINCE MONEY TO BUY THIS TRUCK, I DIDN'T SIGNUP FOR THIS. *TR

I OWN A 2002 CHEVROLET 2500 HD WITH THE 8.1 (8100 VORTEC) ENGINE. I HAD BEGAN HAVING PROBLEMS WITH THE ENGINE STALLING WHILE DRIVING PERIODICALLY. IT BECAME A FREQUENT PROBLEM. I HAD THE VEHICLE SCANNED AT A LOCAL AUTO PARTS STORE WITH NO FAULT CODES SHOWING. I LEARNED THE CRANKSHAFT POSITION SENSOR WAS AT FAULT BY DOING SOME ONLINE RESEARCH. I ALSO LEARNED THE SAME ENGINE HAD A RECALL IN 2001 AND NOT 2002 THE FACT THE VEHICLE STALLS DURING OPERATION IS A SERIOUS HAZARD . CHEVROLET NEEDS TO TAKE RESPONSIBILITY FOR THIS AND RECALL THESE VEHICLES . I CHANGED MY OWN , BUT CHEVROLET NEEDS TO FIX THIS FAST BEFORE SOMEONE DIES IF THEY HAVEN'T ALREADY ! *TR

I HAVE A 2002 CHEVY SILVERADO 2500HD NEARLY CAUGHT FIRE YESTERDAY. A LEAK DEVELOPED IN THE POWER BRAKE BOOSTER/HYDRO-BOOST SYSTEM AND POWER STEERING FLUID WAS LEAKING ONTO MY HOT EXHAUST MANIFOLD. SMOKE WAS POURING FROM UNDER MY HOOD. I SUSPECT A SMALL FIRE BECAUSE OF THE AMOUNT OF SMOKE. BY THE TIME I PULLED OFF THE ROAD AND OPENED THE HOOD ALL I SAW WAS SMOKE FROM SOMETHING LEAKING ON THE MANIFOLD. I GOT ONLINE AND FOUND THIS RECALL INFORMATION FOR 2004-2005 CHEVY TRUCKS BUT NOT 2002. I WANTED TO INFORM YOU THAT THERE MAY BE A NEED TO RECALL 2002 SILVERADO TRUCKS AS WELL. RESEARCHING DIESELPLACE.COM AND DIESELPAGE.COM THIS PROBLEM IS COMMON AND WIDESPREAD. ---------------------------------------------------------------------------------- MARCH 2005 DEAR CHEVROLET CUSTOMER: THIS NOTICE IS SENT TO YOU IN ACCORDANCE WITH THE REQUIREMENTS OF THE NATIONAL TRAFFIC AND MOTOR VEHICLE SAFETY ACT. REASON FOR THIS RECALL: GENERAL MOTORS HAS DECIDED THAT A DEFECT, WHICH RELATES TO MOTOR VEHICLE SAFETY, EXISTS IN CERTAIN 2004 MODEL YEAR CHEVROLET KODIAK AND CERTAIN 2004 AND 2005 MODEL YEAR CHEVROLET AVALANCHE, EXPRESS, SILVERADO, AND SUBURBAN VEHICLES. ON SOME OF THESE VEHICLES, THE HYDRAULIC BRAKE BOOSTER'S PRESSURE ACCUMULATOR MAY CRACK AND/OR SEPARATE FROM THE HYDRO-BOOST ASSEMBLY DURING NORMAL VEHICLE OPERATING CONDITIONS. IF A SEPARATION WERE TO OCCUR AND THE HOOD OF THE VEHICLE WERE OPEN, FRAGMENTS FROM THE ACCUMULATOR COULD CAUSE INJURY TO PEOPLE IN THE IMMEDIATE AREA. IN ADDITIO

2002 2500HD CHEVY SILVERADO STALLING FOR THE LAST 6 MONTHS RANDOMLY. TAKEN TO HAVE FIXED CANNOT IDENTIFY THE PROBLEM WITH COMPUTER SCAN. TRUCK STALLING ON THE HIGHWAY MANY TIMES. ONCE TRUCK STALLS, TURN OFF KEY, LET SET FOR 10 -15 SECONDS, RESTART. I GUESS THE SYSTEM RESETS ITSELF. THIS IS NOT SAFE. *TR

BRAKE LINES RUPTURE AND BRAKES FAIL. I'VE HAD THIS HAPPEN THREE TIMES AND IN RESEARCHING THIS PROBLEM HAVE SEEN ON-LINE THAT IT'S QUITE COMMON WITH MY BRAND OF TRUCK. *TR

2002 2500HD SILVERADO WITH 8.1L GAS MOTOR STALLING RANDOMLY FOR TWO MONTHS NOW, AT LEAST 3 TIMES A WEEK. TOOK IT INTO THE DEALER AND CRANKSHAFT POSITION SENSOR WAS AT FAULT, WHICH THE DEALER TOLD ME THE 2001 8.1L HAS OPEN RECALL BUT NOT ON 2002!! LAST TIME I DROVE THE TRUCK I WAS NEARLY T-BONED DUE TO THE TRUCK DYING IN INTERSECTION. PLEASE EVERYONE WHO HAS HAD THIS PROBLEM REPORT IT HERE! WE NEED A RECALL ON THIS CPS BEFORE SOMEONE DIES! I HAD DEALERSHIP FIX IT TO THE TUNE OF $400!!!!! CHEVY NEEDS TO OWN THIS PROBLEM! *TR

HYDRAULIC BRAKE LINE GOING TO REAR OF TRUCK FAILED DUE TO HEAVY EXTERIOR CORROSION. TRUCK IS A 3/4 TON CREW CAB WITH AN EIGHT FOOT BED. THE POINT OF FAILURE WAS NEAR WHERE LINE CROSSES TO TOP OF FRAME NEAR A LOOMED WIRE HARNESS APPROXIMATELY UNDER REAR DOOR OF CAB. ALL BRAKE LINES ON THE TRUCK ARE HEAVILY CORRODED. *TR

WE HAVE A 2500 HD ALSO WITH FAILED INJECTORS. WE WERE NOT INJURED NOR KILLED. HOWEVER, OIL AND DIESEL BLEW OUT ON ROADWAY AND ON THE ENGINE OF TRUCK. I DO NOT KNOW IF THIS CAUSED AN ACCIDENT WITH THE VEHICLE BEHIND ME OR NOT. HOW MANY ACCIDENTS COULD HAVE HAPPENED AND NO ONE REALIZED IT WAS FROM THE OIL OF OUR TRUCK. FURTHER MORE CHEVY KNOWS THIS IS A PROBLEM. SO HOW MANY PEOPLE HAVE TO GET HURT OR DIE BEFORE THEY TAKE CARE OF THE PROBLEM. OF EVERYONE I HAVE TALKED TO ONLY ONE PERSON WAS UNDER WARRANTY AND THEY MADE IT BY 14 DAYS. CHEVY HAS A PROBLEM AND NEEDS TO FIX IT, AND NOT WITH AN EXTENDED WARRANTY. THIS IS MY FIRST CHEVY AND WILL BE MY LAST. MAYBE THAT IS WHY CHEVY NEEDED BAIL OUT MONEY

2002 CHEVROLET SILVERADO 2500HD 4X4 HAD COMPLETE BRAKE FAILURE ON 3/7/2011. IT APPEARS ALL BRAKE LINES ARE SEVERALLY CORRODED AND LEAKING IN MULTIPLE LOCATIONS. TRUCK IS USED FOR PERSONAL USE AND NOT COMMERCIAL. IT DOES NOT PLOW SNOW AND WE LIVE IN ZIP CODE 20197. THE INCIDENT LUCKILY HAPPENED IN THE DRIVE WAY AND THERE WAS NOT AN ACCIDENT. [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

EXHAUST MANIFOLD BOLTS ON 2002 CHEVROLET 2500 HD 6.0 L V8 ARE BROKEN AT THE BACK BOLT ON THE DRIVERS SIDE. THE PASSANGER SIDE EXHAUST MANIFOLD IS CRACKED BETWEEN THE 3RD AND 4TH BOLT FROM THE FRONT. I REPLACED THE BOLTS ON THE DRIVER SIDE, EXCEPT FOR THE BACK ONE THAT IS SHEARED OFF FLUSH WITH THE CYLINDER HEAD. THE ONLY WAY TO GET THIS PARTICULAR BOLT OUT IS TO REMOVE THE CYLINDER HEAD FROM THE ENGINE SO THAT A MACHINE SHOP CAN DRILL OUT THE OFFENDING BOLT. THE REPLACEMENT BOLTS THAT I PURCHASED FROM THE GM DEALER WERE A MUCH STURDIER BOLT THAT HAD A MUCH LARGER HEAD ON THE BOLT. TO ME THIS INDICATES KNOWLEDGE THAT THERE IS A PROBLEM AND THAT GM IS AWARE OF IT. THIS WILL MOST CERTAINLY LEAD TO AN EXHAUST LEAK THAT WILL CAUSE THE CHECK ENGINE LIGHT TO COME ON. A VEHICLE WITH THE CHECK ENGINE LIGHT ON CANNOT PASS A FIELD EMISSIONS TEST AND WILL RESULT IN A REVOCATION OF THE VEHICLES REGISTRATION UNTIL THE PROBLEM IS CORRECTED. THIS IS NOW A SERIOUS PROBLEM THAT IS VERY EXPENSIVE TO REPAIR. GM SHOULD BE HELD ACCOUNTABLE FOR THE POSSIBLE EPA VIOLATIONS THAT THIS WELL DOCUMENTED ISSUE IS NOW CAUSING. THIS VEHICLE ONLY HAS 70,000 MILES ON IT, VERY LOW FOR A 2002.

FAILING FUEL INJECTORS CAUSING SMOKE OUT OF EXHAUST ON A DURAMAX DIESEL TRUCK. GM KNEW OF DEFECT WITH INJECTORS AND ONLY ISSUED AN EXTENDED WARRANTY FOR 7 YEARS/200,000 MILES WHICH EVER OCCURRED FIRST. IT WAS ONLY GOOD IF YOU HAD AN ISSUE WITH THE INJECTORS AT THE TIME OF WARRANTY. I JUST FOUND THIS OUT FROM A DEALER AND OTHER OWNERS OF SAME TYPE VEHICLE. IF GM KNOWINGLY KNEW OF THESE ISSUES WHY DID THEY NOT DO A RECALL ON SAID VEHICLES? IT'S REALLY A MATTER OF PRINCIPLE AND MORAL ETHICS TO DO THE RIGHT THING, RATHER THAN HAVE THE CONSUMER TAKE THE FALL FOR THEIR LACK OF PRODUCT DESIGN! *TR

2002 CHEVY SILVERADO 2500 HD, DRIVER'S SIDE FRONT WHEEL WOBBLE, BRAKE FAILURE, AND NOISE. TOOK VEHICLE TO THE DEALER, AND DISCOVERED THAT THE LEFT FRONT WHEEL HUB ASSEMBLY AND BEARINGS WERE WORN. DEALER STATES FREQUENT PROBLEM WITH CHEVY SILVERADOS, NO DEALER RECALL. *TR

2002 CHEVROLET 2500 HD 8.1 LITER V-8 GAS ENGINE, ENGINE RANDOMLY SHUTS OFF WHILE OPERATING VEHICLE, WILL RESTART SOMETIMES WHILE STILL ROLLING AND SOMETIMES TAKES 30 MINUTES TO RESTART. *TR

I OWN A 2002 CHEVY SILVERADO 2500 HD 4X4. IN THE PAST COUPLE OF MONTHS MY ABS HAS BEEN ACTIVATING AT LOW SPEEDS FOR NO REASON (CONDITIONS DRY WITH NO WATER AND ICE). IT CAUSES ME TO SLOW EARLIER THAN NORMAL TO PREVENT STOPPING TOO LATE. I HAVE BEEN RESEARCHING THIS AND IT APPEARS THAT IT MAY BE COVERED BY A RECALL (PE05020). I LIVE IN MARYLAND AND AM NOT YET SURE IF MY STATE IS COVERED. I BOUGHT MY VEHICLE SECOND HAND FROM A CHEVY DEALER 6/29/04 AND HAVE NOT RECEIVED A RECALL NOTICE (I HAVE RECEIVED OTHERS IN THE PAST). FILING THIS AND CONTACTING MY DEALER IN CASE NHTSA THINKS MD SHOULD NOT BE COVERED. THE FAILURE OCCURS DAILY AND CAUSES LONGER STOPPING DISTANCE. *TR

TL*THE CONTACT OWNS A 2002 CHEVROLET SILVERADO 2500HD. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 70 MPH, THE REAR BRAKELINE SEPARATED FROM THE VEHICLE. THE CONTACT WAS ABLE TO BRING THE VEHICLE TO A STOP BY SWITCHING GEARS AND PUTTING ON THE EMERGENCY BRAKE. THE VEHICLE WAS TOWED AWAY DUE TO THE SEVERITY OF THE DAMAGE. THE VEHICLE WAS INSPECTED BY THE AND FOUND THAT THERE WAS CORROSION ON THE REAR BRAKELINE WHICH CAUSED IT TO FRACTURE. THE VEHICLE HAD NOT BEEN REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE APPROXIMATELY 152,000. THE VIN WAS UNAVAILABLE.

TL*THE CONTACT OWNS A 2002 CHEVROLET SILVERADO 2500 HD. WHILE DRIVING APPROXIMATELY 10 MPH, THE CONTACT APPLIED THE BRAKES BUT THE VEHICLE DID NOT STOP AND WAS INVOLVED IN A CRASH. A POLICE REPORT WAS FILED BUT NO INJURIES WERE REPORTED. THE VEHICLE WAS TOWED TO AN AUTHORIZED DEALER WHERE THE CONTACT WAS TOLD THE BRAKE LINES FAILED DUE TO SEVERE CORROSION. THE BRAKE LINES WERE REPLACED. THE FAILURE MILEAGE WAS 86,000 AND THE CURRENT MILEAGE WAS 86,500. UPDATED 02/14/11 *BF UPDATED 03/14/11 UPDATED 03/29/11 *BF UPDATED 03/30/11

FOR THE SECOND TIME --LAST TIME ABOUT 3 YEARS AGO --THE DEALER TELLS ME THAT THE REAR EXHUST MANIFOLD BOLTS HAVE SHEARED OFF . I HEAR FROM OTHER MECHANICS AND THE INTERNET THAT THIS HAPPENS ALL THE TIME ON SILVERADOS . IT IS VERY EXPENSIVE TO REPAIR . *TR

I WAS DRIVING MY 2002 SILVERADO 2500HD WHEN THE VEHICLE IN FRONT OF ME SPUN ON SNOW AND ENDED UP 90DEGREES ACROSS THE ROAD IN FRONT OF ME . I BRAKED BUT THE PEDAL WENT TO THE FLOOR AND I HAD TO DRIVE UP ONTO THE SHOULDER AND MISSED CRASHING INTO THE CAR BY A FOOT OR TWO . I BROUGHT THE SILVERADO IMMEDIATELY TO THE DEALER . THEY TOLD ME MY BRAKELINE HAD RUSTED OUT AND NOW WANT $2500 TO REPAIR . THEY SAY THE OTHER LINES ARE ALSO BAD AND NEED REPLACEMENT . THE VEHICLE IS NOW AT THE DEALERS WHILE THEY ORDER PARTS . *LN

I WANT TO ADD ANOTHER CASE TO YOUR INVESTIGATION OF BRAKE LINE FAILURES ON GM TRUCKS. I LIVE IN MARYLAND AND HAVE A 2002 CHEVY SILVERADO 2500HD WITH ONLY 40,000 MILES ON IT. MY BRAKE LINES RUSTED THROUGH IN THREE SEPARATE INCIDENTS THIS YEAR. FIRST, THE FRONT WHEEL SPEED SENSORS/ABS SYSTEM FAILED IN APRIL, 2010. NEXT, IN JULY, THE FRONT PART OF THE LINES GAVE WAY WHEN BEING BACKED OUT OF THE GARAGE AFTER GETTING AN OIL CHANGE. THAT GARAGE REPLACED THE FRONT PART OF THE BRAKE LINES ONLY. FINALLY IN SEPTEMBER, THE REAR BRAKE LINES RUSTED THROUGH RIGHT IN MY DRIVEWAY. LUCKILY, I WAS NOT TRAVELING AT SPEED FOR EITHER OF THESE EVENTS, BUT IT WAS A MAJOR EXPENSE AND INCONVENIENCE, ESPECIALLY HAVING IT HAPPEN TWICE LIKE THAT. I ALSO HAD THE LINE ON THE POWER STEERING FLUID COOLER RUST THROUGH IN THE APRIL REPAIR, AND THERE IS WAY MORE RUST IN GENERAL ON THE UNDERCARRIAGE THAN THERE SHOULD BE. THE BODY AND ENGINE ARE JUST FINE. I HOPE YOUR INVESTIGATION LEADS TO A RECALL. *TR

FAILED BRAKE LINE MAJOR RUST CHEVY 2002 SILVERADO 2500HD MECHANIC SAYS TO REPLACE ALL LINES DUE TO FAULTY LINES. *TR

2002 CHEVROLET SILVERADO 2500 HD EXT.CAB SHORT BED 85,000 MILES SUDDEN FAILURE OF RUSTED STEEL BRAKE LINES. HAPPENED AT A STAND STILL-NO ACCIDENT. NO VIN# AVAILABLE AS TRUCK IS IN THE SHOP. *TR

2002 CHEVY 2500HD 72K MILES ORIGINAL OWNER... RUSTED BRAKE LINES. PEDAL WENT TO FLOOR AND COULDN'T STOP. THANK GOODNESS I WAS IN THE DRIVEWAY OF MY HOUSE. AT THE DEALER RIGHT NOW TO BE REPAIRED. PLEASE SEE INTERNET TO SEE HOW MANY THOUSANDS OF PEOPLE THAT THIS HAS HAPPENED TO .. URGENT ..WHY IS THIS NOT A RECALL SOMEONE IS GOING TO SERIOUSLY GET HURT.. WE LEAVE ON A COUNTRY ROAD WITH A LOT OF TURNS AND BENDS... AGAIN THANK GOD I WAS IN THE DRIVEWAY.. HELP!!!!!!!!!! *TR

TL*THE CONTACT OWNS A 2002 CHEVROLET SILVERADO 2500 HD. UPON ENTERING THE VEHICLE HE STEPPED ON THE BRAKE PEDAL AND THE PEDAL DEPRESSED TO THE FLOOR. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE HE WAS INFORMED THAT THE BRAKE LINES WERE CORRODED. THE VEHICLE WAS IN THE PROCESS OF BEING REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 70,000.

2002 CHEVY SILVERADO ,BRAKE HYDRAULIC LINES FAILED COMING TO A STOP,FOUND LINE FAILURE DUE TO EXCESSIVE RUST CORROSION TO BRAKE LINES ABOVE LEFT FRAME RAIL . AS I AM A AUTO TECHNICIAN FOR CHRYSLER AND NOT HAVE SEEN SUCH RUST ON BRAKE LINES UNLESS VEHICLE HAS 200,000 MILES OR SO.THIS VEHICLE ONLY HAS 36,000 MILES .I FEEL THAT THE MATERIAL THE LINES ARE MADE OUT OF ARE INFERIOR RAW MATERIALS. I HAVE REPLACED THE LINES THAT WERE LEAKING AND PLAN TO REPLACE THE REST AT SOME TIME MAKING THEM MY SELF WITH SOMETHING THAT MAY HOLD UP BETTER TO MY SEAT BELT LOCATION.WITH THAT SAID IF GENERAL MOTORS DECIDES TO WAKE UP AND RECALLS THE BRAKE LINES I WOULD APPRECIATE SOME RESTITUTION,I NOTICED LIKE ME MANY PEOPLE HAVE EXPERIENCED THE SAME ISSUES AND HAD THERE VEHICLES REPAIRED AND WERE REIMBURSED FOR THEIR TROUBLES. *TR

THE BRAKE LINES ON THE VEHICLE RUSTED OUT CAUSING BRAKE FAILURE WHILE OPERATING. I HAD TO HAVE ALL THE BRAKE LINES REPLACED. YOU CAN SEE THEIR IS A PROBLEM WITH A SIMPLE SEARCH ON THE INTERNET. HTTP://TRUCKS.ABOUT.COM/B/2010/11/09/BRAKE-LINE-CORROSION-SUSPECTED-IN-GM-TRUCKS.HTM. *TR

I OWN A 2002 CHEVROLET SILVERADO 2500HD WITH 8.1L ENGINE. THE TRUCK HAS STARTED STALLING (ENGINE COMPLETELY SHUTTING DOWN) WHILE I AM DRIVING AT DIFFERENT SPEEDS. THIS HAS HAPPENED AT LEAST 7 OR 8 TIMES NOW. THIS IS VERY DANGEROUS BECAUSE YOU NEVER KNOW WHEN IT IS GOING TO HAPPEN OR HOW FAST YOU MAY BE GOING. SO FAR, I HAVE REPLACED BATTERY, BATTERY CABLES, HAD THE FUEL LINES SERVICED, AND HAD THE FUEL INJECTORS CLEANED. AFTER DOING A LITTLE RESEARCH, IT APPEARS THAT THE CRANKSHAFT POSITION SENSOR IS THE ISSUE AS IS ON MANY OF THESE TRUCKS. THERE WAS A RECALL ON THE 2001 TRUCKS FOR THIS ISSUE BUT NOT ON THE 2002 TRUCKS FOR SOME REASON. COSTLY TO FIX THIS ISSUE. MY TRUCK ONLY HAS 67,000 MILES ON IT. *TR

I AM CONCERNED ABOUT THE DEFECTIVE LB7 INJECTORS CAUSING A FIRE WHEN THEY LEAK. VEHICLE 2002 CHEVROLET SILVERADO HD2500 DURAMAX DIESEL. ALSO CAUSING ANOTHER DRIVER TO CRASH FROM THE PUDDLE OF DIESEL LEFT BEHIND WHEN I HAVE INJECTOR FAILURE AS HAS HAPPENED AND WILL AGAIN SINCE GM HAS NO SUITABLE REPLACEMENT OTHER THAN THE DEFECTIVE PART. ALSO CURIOUS ABOUT THE TOTAL AFFECT ON THE ENVIRONMENT AS THIS SEEMS TO BE A COMMON OCCURRENCE ON 2001-2004 DURAMAX DIESELS. SHOULD I REPAIR AND THEN HAVE CONCERN OF A VEHICLE FIRE? WITH MY FAMILY ONBOARD? *TR

WITHOUT WARNING MY 2002 CHEVY 2500HD LOST IT'S BRAKES ALMOST CAUSING AN ACCIDENT. I FOUND THAT THE BRAKE LINES HAD RUSTED UNDER THE LEFT WHEEL WELL. I CALLED CHEVY AND THEY STATED THAT IT WAS NOT A KNOWN ISSUE. THEY REFUSED TO HELP OR DISCUSS THE ISSUE WITH ME. I ASKED TO SPEAK TO A SUPERVISOR AND THE TOLD ME THAT THERE WAS NO ONE ELSE I COULD SPEAK TO. AFTER DOING SOME RESEARCH ONLINE I FOUND THAT IT HAS BEEN WIDELY REPORTED. *TR

BRAKE LINE FOLLOWING FRAME ALONG DRIVER'S SIDE RUPTURED CAUSING HISSING AND LOSS OF BRAKE FLUID AROUND THE REAR WHEEL WELL. BRAKE LINE CORRODED. PEDAL WENT TO THE FLOOR WITH NO BRAKING TO STOP THE VEHICLE. SLOWED WITH LOSS OF MOMENTUM AND PUMPING THE BRAKE PEDAL. *TR

BLOWER MOTOR STOPPED WORKING LAST YEAR. I HAD A NEW BLOWER MOTOR INSTALLED AND THE REPLACEMENT STOPPED WORKING. WHEN I BROUGHT MY TRUCK TO BE REPAIRED FOR THE SECOND TIME, I WAS INFORMED THAT THERE IS A PROBLEM WITH THE WIRING/RESISTOR WHICH SUPPLIES POWER TO THE BLOWER MOTOR. APPARENTLY, THE MOTOR PULLS MORE POWER THAN THE WIRING IS RATED FOR WHICH CAUSES IT TO HEAT UP AND BURN THE INSULATION OFF OF THE WIRING UNDER THE DASHBOARD. MY MECHANIC TOLD ME THAT I SHOULD CONSIDER MYSELF LUCKY THAT MY TRUCK DID NOT CATCH FIRE LIKE ANOTHER CUSTOMER'S TRUCK HE HAD RECENTLY REPAIRED FOR THE SAME REASON AS MINE HAD. I FEEL THAT I HAVE PAID FOR REPAIRS TWICE DUE TO DEFECTIVE GM PARTS. *TR