Filed Aug 10, 202016,926 vehiclesBMW of North America, LLC
Defect. BMW of North America, LLC (BMW) is recalling certain 2009-2011 K1300 (S, GT), 2010-2011 S1000 RR, 2005-2011 R1200 (GS, GS Adventure, R, RT, S, ST), 2006-2010 HP2 (Enduro, Megamoto, Sport), 2005-2008 K1200 (R, R Sport, S, GT), and 2012 K1600 (GT, GTL) motorcycles that were repaired under recall 13V-617 with the support ring remedy and where the fuel pump was not replaced at a later date. This recall involves the fuel pump, and also the auxiliary fuel pump as applicable. The affected motorcycles have a fuel pump flange that may crack, possibly resulting in a fuel leak while the engine is running.
Risk. A fuel leak in the presence of an ignition source can increase the risk of a fire.
Remedy. BMW will notify owners, and dealers will replace the fuel pump(s) with an improved version, free of charge. The recall began January 18, 2021. Owners may contact BMW customer service at 1-800-525-7417.
Filed Aug 21, 20179,000 vehiclesBMW of North America, LLC
Defect. BMW of North America, LLC (BMW) is recalling certain accessory turn signals manufactured for 2006-2017 R1200GS, 2007-2008 and 2010-2017 R1200GS Adventure, 2017 F700GS and F800GS, 2013-2017 F800GT, 2015-2016 F800R, 2014-2017 F800GS Adventure, 2014-2016 S1000R, 2015-2017 R1200R, 2016-2017 R1200RS, and 2010-2017 S1000RR motorcycles. As designed, these accessory turn signals may be insufficiently visible to other drivers, and, as such, fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 108, "Lamps, Reflective Devices, and Associated Equipment."
Risk. If other drivers cannot easily see the turn signals, there would be an increased risk of a crash.
Remedy. BMW will notify owners, and dealers will replace the turn signals, free of charge. The recall began October 25, 2017. Owners may contact BMW customer service at 1-800-525-7417.
Filed Mar 11, 201543,426 vehiclesBMW of North America, LLC
Defect. BMW of North America, LLC (BMW) is recalling certain model year 2005-2010 R1200GS and R1200RT, 2006-2010 R1200GS Adventure, 2007-2010 R1200R, 2007 R1200S and K1200R Sport, 2005-2007 R1200ST, 2008-2009 HP2 Megamoto, 2006 HP2 Enduro, 2008-2010 HP2 Sport, 2005-2008 K1200S, 2006-2008 K1200R, K1200GT, 2009-2011 K1300S, 2010-2011 K1300R, and 2009-2010 K1300GT motorcycles. In the affected motorcycles, the rear wheel mounting flange may crack if the rear wheel mounting bolts are over tightened.
Risk. If the rear wheel mounting flange cracks, the mounting bolts may loosen and the rear wheel may not remain secured to the motorcycle, causing a loss of stability and increasing the risk of a crash.
Remedy. BMW will notify owners, and dealers will replace the existing aluminum rear wheel flange with a steel one, free of charge. The recall began on May 7, 2015. Owners may contact BMW customer service at 1-800-525-7417.
Filed Dec 12, 201350,184 vehiclesBMW of North America, LLC
Defect. BMW of North America, LLC (BMW) is recalling certain model year 2005-2011 model year R-model motorcycles, model year 2005-2012 K-model motorcycles, model year 2010-2011 S 1000 model motorcycles, and model year 2006-2010 HP2 motorcycles. In the affected motorcycles, the fuel pump flange (and the auxiliary fuel pump flange if equipped) could develop cracks and leak fuel.
Risk. A fuel leak in the presence of an ignition source may result in a fire.
Remedy. BMW will notify owners, and dealers will either reinforce the fuel pump flange or replace the pump, as necessary, free of charge. The recall began on April 16, 2014. Owners may contact BMW customer relations at 1-800-525-7417 or email BMW at [email protected].
Filed Jun 18, 201015,532 vehiclesBMW of North America, LLC
Defect. BMW IS RECALLING CERTAIN MODEL YEAR 2007 THROUGH 2009 R 1200 AND K 1200 SERIES MOTORCYCLES MANUFACTURED FROM AUGUST 2006 THROUGH MAY 2009. DUE TO THE CURRENT ROUTING OF THE FRONT BRAKE LINES, IT IS POSSIBLE THAT DURING RIDING, AND THEREFORE ASSOCIATED VIBRATION. THE BRAKE LINES COULD BE UNDER STRAIN. IF THE VIBRATION/STRAIN IS SIGNIFICANT, THE BRAKE LINE COULD SPLIT AND START TO DEVELOP A LEAK.
Risk. IF THIS GOES UNNOTICED, AND THE BRAKE FLUID RESERVOIR RUNS EMPTY, THE FRONT BRAKES COULD FAIL, INCREASING THE RISK OF A CRASH.
Remedy. BMW WILL NOTIFY OWNERS AND DEALERS WILL INSTALL NEW BRAKE LINES, CONTAINING A "SLEEVE" ALONG A PORTION OF THE LINES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON SEPTEMBER 20, 2010. OWNERS MAY CONTACT BMW AT 1-800-525-7417.
Filed Aug 7, 20094,839 vehiclesBMW of North America, LLC
Defect. BMW IS RECALLING CERTAIN MODEL YEAR 2006 THROUGH 2008 R1200 GS MOTORCYCLES MANUFACTURED BETWEEN AUGUST 2006 AND JANUARY 2008. THE SEALING OF THE FUEL PUMP CONTROL UNIT HOUSING MIGHT BE INSUFFICIENT AND WATER COULD INTRUDE INTO THE CONTROL UNIT HOUSING CREATING A HUMID ATMOSPHERE. UNDER SUCH CONDITIONS, THE FUEL PUMP COULD CORRODE AND THEN FAIL.
Risk. FAILURE OF THE FUEL PUMP WILL CAUSE INADEQUATE FUEL TO REACH THE ENGINE AND CAUSE THE ENGINE TO STOP RUNNING. A LOSS OF ENGINE POWER WITHOUT WARNING COULD INCREASE THE RISK OF A CRASH.
Remedy. BMW WILL NOTIFY OWNERS AND REPLACE THE FUEL PUMP CONTROL UNIT FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 9, 2009. OWNERS MAY CONTACT BMW AT 1-800-831-1117.
Service Brakes, Hydraulic › Foundation Components › Hoses, Lines/Piping, and Fittings08V254000
Filed Jun 5, 20084,922 vehiclesBMW of North America, LLC
Defect. BMW IS RECALLING 4,922 MY 2007-2008 R1200R, MY 2006-2007 R1200 GS, MY 2007 R1200 ST, AND MY 2008 R1200 GS ADVENTURE MOTORCYCLES. DUE TO THE CURRENT ROUTING OF THE FRONT BRAKE LINES, IT IS POSSIBLE THAT DURING RIDING, THE BRAKE LINES COULD BE UNDER STRAIN. IF THE VIBRATION/STRAIN IS SIGNIFICANT, THE BRAKE LINES COULD SPLIT AND START TO DEVELOP A LEAK. IF THE LEAK BECAME SIGNIFICANT, BRAKE FLUID COULD ESCAPE. IF THIS HAPPENED, THE LEVEL OF FLUID IN THE RESERVOIR OF THE FRONT BRAKE SYSTEM COULD DROP.
Risk. IF FLUID LEVEL DROPS SIGNIFICANTLY, THE FRONT BRAKES COULD FAIL INCREASING THE RISK OF A CRASH.
Remedy. DEALERS WILL INSPECT AND INSTALL NEW BRAKE LINES WITH A MODIFIED ROUTING FREE OF CHARGE. THE RECALL BEGAN DURING AUGUST 2008. OWNERS MAY CONTACT BMW AT 1-800-831-1117.
All 7 campaigns on file, newest first.
What owners reported
Newest filings
Fuel/Propulsion System
Filed Oct 10, 2021GA
When starting the bike, suddenly fuel started dripping down onto the front wheel and onto the exhaust. I noticed the fuel on the suction side (right side) of the gas tank pooling up and spraying out. Upon disassembly, the male 90 degree fuel quick disconnect (replacement part number BMW 13537674765) came apart when trying to release the hose from the female coupling. Replacing the connector and the clamp resolved the issue and fuel is no longer leaking. The last time this area was serviced was in 2014 when one of the other fuel tank recalls was completed and a reinforcement ring was installed on the flange at this location to prevent the flange itself from cracking, but in this instance it was the fitting itself. Called BMW motorcycles or Jacksonville (Florida ) and they indicated there is no warranty / recall/ service bulletin for this repair and I was able to purchase the part and perform the replacement.
Power TrainCrash2 injured
Filed Oct 7, 202067,000 milesWA
DRIVE SHAFT FAILURE WHICH TOOK OUT THE SWING ARM WHILE DOING SPEED OF 35-45 MPH ON BACK COUNTRY ROAD. IF ON HIGHWAY OR INCREASES SPEED, INCIDENT MAY CAUSE LOSS OF LIFE
Fuel/Propulsion System
Filed Sep 25, 202060,000 milesMI
THE FUEL PUMP ON THE MOTORCYCLE IS LEAKING AND SPRAYING GAS ALL OVER ME WHEN I DRIVE
Fuel/Propulsion System
Filed Feb 13, 202011,000 milesAZ
AFTER STARTING THE BIKE AND ALLOWING IT TO WARM UP, I NOTICED A LARGE PUDDLE FORMING UNDER THE FRONT OF THE BIKE. UPON CLOSER INSPECTION I FOUND THE FUEL LINE QUICK CONNECT TO THE FUEL PUMP HAD SPLIT AND SPRAYING FUEL WHEN UNDER PRESSURE. THIS WAS DRIPPING DOWN ONTO THE HOT HEADER.
Unknown or Other
Filed Oct 3, 201947,000 milesNY
DO NUMBENOT R, INCLUDE VEHICLE ANY IDENTIFICATION PERSONAL NUMBER INFORMATION (VIN), ETC ... ). L SECURITY/DRIVER LICENSE THE RECALL FUEL FOR THIS PUMP ISSUE, RUPTURED BUT AND BMW BEGAN FEELS THAT SHOOTING IF THEY GASOLINE REPLACED ALL THE OVER FLANGE, MY LEG THERE AS I IS WAS NO NEED RIDING TO HOME. REPLACE THE APPARENTLY PUMP THERE AND IS THEY AN HAVE EXISTING HOME. SATISFIED THE RECALL. THE RECALL WAS ISSUED IN 2014 AS RECALL 13V-617. MY LEFT LEG WAS SOAKED IN GASOLINE BY THE TIME I GOT HOME. *BF 'PARTS OF THIS DOCUMENT HAVE BEEN REDACTED TO PROTECT PERSONALLY IDENTIFIABLE INFORMATION PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).'*JB
Fuel/Propulsion System
Filed Nov 23, 2018VA
TL* THE CONTACT OWNS A 2007 BMW R1200 GS MOTORCYCLE. THE CONTACT STATED THAT THE FUEL STRIP FRACTURED AND HAD TO BE REPLACED MORE THAN THREE TIMES BY MORTON'S BMW MOTORCYCLES (540-891-9844, LOCATED AT 5099A JEFFERSON DAVIS HIGHWAY, FREDERICKSBURG, VIRGINIA 22408). THE DEALER STATED THAT THEY WOULD REPLACE THE FUEL STRIP PER SERVICE INFORMATION BULLETIN: 1600214(17) REGARDING THE FUEL STRIP BMW EXTENDED WARRANTY CAMPAIGN. THE MOTORCYCLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 13V617000 (FUEL SYSTEM, GASOLINE) AND TWO TSBS WERE ISSUED BY THE MANUFACTURER FOR THE FUEL SYSTEM. THE MANUFACTURER WAS CONTACTED. THE VIN AND FAILURE MILEAGE WERE NOT AVAILABLE.
Fuel/Propulsion System
Filed Oct 20, 20168,000 milesMO
TL* THE CONTACT OWNS A 2007 BMW R1200 GS MOTORCYCLE. WHILE THE VEHICLE WAS AT A STOP SIGN, THERE WAS AN ODOR OF FUEL AROUND THE VEHICLE. THE CONTACT LOOKED DOWN AND NOTICED FUEL ON HIS LEG, WHICH DRIPPED DOWN THE LEFT SIDE OF THE VEHICLE. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS DIAGNOSED THAT THERE WAS A CROCK FLANGE ON THE FUEL PUMP THAT NEEDED TO BE REPAIRED. THE VEHICLE WAS REPAIRED; HOWEVER, THE FAILURE RECURRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 8,000.
Fuel System, Gasoline
Filed Aug 22, 201626,000 milesNV
TL* THE CONTACT OWNS A 2007 BMW R 1200 GS ADVENTURE. WHILE DRIVING APPROXIMATELY 20 MPH, THERE WAS AN ODOR OF FUEL AND FUEL FUEL LEAKED ON THE VEHICLE. THE VEHICLE WAS NOT DIAGNOSED NOR REPAIRED. THE VEHICLE WAS SERVICED PER NHTSA CAMPAIGN NUMBER: 13V617000 (FUEL SYSTEM, GASOLINE), BUT THE REMEDY FAILED TO REPAIR THE FAILURE. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 26,000. THE VIN WAS NOT AVAILABLE. UPDATED 10/21/16*LJ *TR
Service Brakes
Filed May 12, 201668,085 milesCA
BRAKE FAILURE WARNING, NO SPEEDOMETER, NO BRAKE LIGHTS, NO ODOMETER, BATTERY DIES. THE ABS UNIT HAS FAILED HAPPENED UPON KEY ON WITHOUT STARTING VEHICLE.
Fuel/Propulsion System
Filed Sep 24, 201544,738 milesPR
FUEL PRESSURE CONTROL MODULE FAILED WITHOUT WARNING LEAVING ME STRANDED IN THE MIDDLE OF THE ROADWAY.
Service Brakes
Filed Jun 20, 201511,940 milesPA
ABS CONTROL SHUT ITSELF OFF IN THE MIDDLE OF THE RIDE, RESULTING IN REDUCED BRAKING CAPABILITY AND REAR WHEEL LOCK. AFTER TURNING OFF THE ENGINE, ABS TURNED BACK ON, BUT AFTER COUPLE OF MILES SHUT ITSELF OFF AGAIN. EVERY TIME THE ENGINE IS TURNED OFF AND BACK ON, THE ABS ACTIVATES ITSELF, BUT THEN SHUTS ITSELF OFF DURING THE RIDE, REDUCING THE BRAKING CAPABILITY OF THE MOTORCYCLE.
Service Brakes
Filed May 23, 2014792 milesWA
FAILED ABS PUMP/MODULATOR. *TR
Electrical System
Filed Apr 28, 201423,000 milesNY
UPON TRYING TO START MY 2007 R1200GS I GOT AN ERROR MESSAGE ON THE CLUSTER "EWS". A QUICK GOOGLE SEARCH REPORTED THAT THE ERROR CODE MEANT "IGNITION KEY ANTENNA ERROR". SOME FORUMS READING REVEALED THAT THIS IS A COMMON PROBLEM, ESPECIALLY WITH THE 2007 R1200GS, BUT CAN HAPPEN TO OTHER MODEL YEARS AND OTHER BMW BIKES TOO. THERE WAS NOTHING I COULD DO TO START THE BIKE. I HAD TO BE TOWED. *JS
Fuel/Propulsion System
Filed Mar 5, 201414,005 milesNV
THE FUEL PUMP FLANGE ON THE HIGH-PRESSURE SIDE IS CRACKING AND LEAKING FUEL DUE TO A POOR DESIGN. PIPE-THREAD DESIGN IS CONTRIBUTING TO RADIAL CRACKS IN THE FLANGE CAUSING FUEL LEAKS. MACHINE THREADS WITH AN O-RING WOULD HAVE BEEN THE PROPER DESIGN. BMW HAS ADDRESSED THE PROBLEM IN LATER MODELS BY REINFORCING THE FLANGE WITH A METAL RING. THIS PROBLEM SHOULD BE ADDRESSED BY BMW. IT IS A POOR DESIGN UNDOUBTEDLY DRIVEN BY "VALUE ENGINEERING" CONCERNS RATHER THAN DEPENDABILITY OF A CRITICAL SYSTEM. *TR
Service Brakes
Filed Feb 8, 201477,000 milesCA
THE ABS UNIT FAILED AS WELL AS THE STOP LIGHT, HEADLIGHT, SPEEDO, ODOMETER, TURN SIGNAL CANCEL AND BATTERY. DEALER SAID THAT ITS ALL CAUSED BY THE ABS PUMP UNIT. AFTER A $200 DIAGNOSIS, ESTIMATE TO RE[PAIR IS $2500. THIS HAS BEEN AN ONGOING ISSUE WITH BMW MOTORCYCLES. UNSAFE, NO WARNING OF FAILURE! TWICE THE DEALER HAS REPLACED BRAKE LINES TO THE ABS UNIT DUE TO RECALL BUT THIS HAS NOT ADDRESSED THE ROOT PROBLEM, THE ABS UNIT. *TR
Service Brakes
Filed Oct 28, 201317,000 milesLA
FRONT BRAKE LOCKED UP WHILE MY WIFE AND I WERE RIDING TO NEW ORLEANS, LA. WE WERE BARELY ABLE TO MOVE THE BIKE OUT OF TRAFFIC AND TO THE SIDE OF THE FREEWAY. HAD TO BLEED PRESSURE FROM THE BRAKE LINE TO MOVE IT. *TR
Fuel/Propulsion System
Filed Oct 28, 201319,250 milesLA
FUEL STARTED LEAKING ON HOT EXHAUST WHILE RIDING ON THE FREEWAY. FURTHER INSPECTION REVEALED FUEL LEAKING FROM THE FUEL PUMP AREA. GAS APPEARS TO LEAK CONTINUOUSLY AND SPRAYS ON PANTS LEG. *TR
Fuel/Propulsion System
Filed Sep 9, 201320,500 milesTX
AFTER RIDING THE VEHICLE AND PUTTING IT BACK IN MY GARAGE, I COULD SMELL A STRONG GASOLINE ODOR. ON DETAILED INSPECTION I FOUND GAS POOLING IN THE "FUEL PUMP FLANGE". THIS PART IS LOCATED ON THE UPPER LEFT HAND SIDE OF THE FUEL TANK. AFTER CLEANING THE AREA, I COULD SEE DISTINCT CRACKS ALL AROUND THE FUEL LINE INLET AND GAS WOULD CONTINUOUSLY SEEP OUT OF THE CRACKS WHILE THE ENGINE WAS RUNNING. *TR
Power Train › Driveline › Driveshaft
Filed Aug 28, 201363,003 milesVA
WHILE TRAVELING ON I-64 NEAR MILE MARKER 45 I SUDDENLY DEVELOPED A STRONG VIBRATION IN THE REAR AND A PRONOUNCED WOBBLE AFFECTING CONTROL. AT FIRST I THOUGHT I HAD A TIRE BLOWOUT BUT MY TIRE PRESSURE MONITOR INDICATED NO FAILURE. I THEN THOUGHT IT MIGHT BE ROADBED RELATED AND SHIFTED LANES WITH NO CHANGE. I IMMEDIATELY PULLED OFF THE ROAD AND INSPECTED THE BIKE. THE TIRES APPEARED FINE AND HAD PLENTY OF PRESSURE. THERE WERE NO OBVIOUS LEAKS OR SYSTEM BREAKS SO I DECIDED TO TRY AGAIN. AS SOON AS I STARTED OFF THE VIBRATION AND STRONG WOBBLE RESUMED. I PARKED THE BIKE AND CALLED FOR A TOW TRUCK. THE DEALER HAS INSPECTED THE BIKE AND REPORTED A FAILURE OF THE DRIVE SHAFT. *TT
Fuel/Propulsion System
Filed Aug 27, 201315,125 milesTX
FUEL PUMP FLANGE ON TOP OF PUMP CRACKED AND GAS SPRAYED OUT AND RAN DOWN ON TO THE HOT EXHAUST PIPE. *TR
Fuel System, Gasoline
Filed Aug 21, 201347,000 milesCA
TL* THE CONTACT OWNS A 2007 BMW R 1200 GS MOTORCYCLE. THE CONTACT STATED THAT THE FUEL PUMP WAS LEAKING. THE MANUFACTURER WAS CONTACTED ABOUT THE FAILURE. THE VEHICLE WAS NOT REPAIRED OR DIAGNOSED. THE FAILURE MILEAGE WAS APPROXIMATELY 47,000. UPDATED 10/29/13*LJ THE FLANG AT THE JOINT BETWEEN THE FUEL PUMP OUTPUT AND THE FUEL LINE, HAD A SPLIT, THUS ALLOWING FUEL TO LEAK AND RUN DOWN THE FRONT SIDE OF THE MOTORCYCLE THE EXHAUST HEADER. UPDATED 10/29/13
Service Brakes
Filed Aug 19, 201348,000 milesMD
DURING ROUTINE SERVICE, IT WAS NOTED THAT THE REAR WHEEL FLANGE HAD DEVELOPED STRESS FRACTURES IN 3 OF 5 BRAKE ROTOR MOUNTING POINTS. INTERNET INVESTIGATION HAS REVEALED THAT THIS IS A COMMON OCCURRENCE FOR R1200 SERIES BMW MOTORCYCLES. THE REPLACEMENT OEM PART HAS BEEN REDESIGNED MULTIPLE TIMES IN AN APPARENT ATTEMPT TO PREVENT RECURRENCE. COMPLETE FAILURE OF THIS PART HAS BEEN DOCUMENTED BY OWNERS, LEADING TO VEHICLE DAMAGE AND RISK OF LOSS OF CONTROL. THERE HAVE BEEN INCIDENTS WHERE WHEEL MOUNTS HAVE EXPERIENCE SIMILAR STRESS CRACKS. *TR
Fuel/Propulsion System
Filed Aug 13, 201322,715 milesAZ
THE FUEL PUMP OUTLET QUICK CONNECTOR CRACKED, CAUSING GASOLINE TO LEAK OUT AND SPILL ALL OVER THE MOTORCYCLE CREATING A FIRE HAZARD AND POTENTIAL BRAKE FAILURE. ALSO THE GASOLINE SOAKED MY PANTS LEG CREATING ANOTHER FIRE HAZARD AND SKIN RASH. *TR
Power Train
Filed Aug 13, 201348,530 milesCA
WHILE CRUISING AT 62 MPH ON THE ALCAN HWY MY 2007 R1200GSA DEVELOPED A VIBRATION. I IMMEDIATELY PULLED OVER. AT THE EXACT MOMENT I STOPPED THE DRIVE TRAIN OF MY R1200GSA LOCKED UP. HAD I TRAVELED AT HIGHWAY SPEED FOR ANOTHER FEW SECONDS AND HAD MY REAR WHEEL LOCKED UP THIS COULD'VE RESULTED IN A DISASTROUS CRASH. MY R1200GSA HAD SUFFERED A CATASTROPHIC DRIVESHAFT FAILURE WITH LESS THAN 50K MILES ON THE ODOMETER. THE UPPER U-JOINT HAD DISINTEGRATED. THE FAILURE WAS NOT THE RESULT OF CORROSION, OTHER FOREIGN ELEMENTS, ABUSE, OR EXCESSIVE MILEAGE. THERE ARE MANY BMW MOTORCYCLE OWNERS POSTING ON THE INTERNET WHO ARE EXPERIENCING SIMILAR DRIVESHAFT FAILURES. MANY WITH LESS MILES ON THEIR MOTORCYCLES THAN MINE. I'M FILING THIS COMPLAINT BECAUSE THERE SEEMS TO BE AN EXCESSIVE NUMBER OF FAILURES. THE DRIVESHAFT IS A MAJOR COMPONENT IN THE FINAL DRIVE AND SHOULD LAST THE LIFE OF THE VEHICLE. FAILURES LIKE MINE AND WHAT OTHERS HAVE EXPERIENCED POSE A VERY DANGEROUS SITUATION THAT COULD BE AVOIDED OR MITIGATED WITH MANUFACTURER RECOMMENDED INSPECTIONS OR REPLACEMENT OF PARTS AT CERTAIN INTERVALS OR A BETTER ENGINEERED DRIVESHAFT.
Fuel/Propulsion System
Filed Aug 3, 201349,985 milesCA
THE FUEL PUMP CASING/FLANGE IS CRACKED AND IS LEAKING FUEL. I THINK IT HAS BEEN GOING ON FOR A WHILE LONGER BUT I PREVIOUSLY DISCOUNTED THE GAS SMELL. *TR
Fuel/Propulsion System
Filed Jul 8, 201344,485 milesAZ
THE PLASTIC FUEL PUMP FLANGE (PLATE THAT SEALS THE TOP OF THE FUEL TANK AND IS THE CONNECTIONS FOR THE FUEL PUMP) HAS DEVELOPED CRACKS IN THE "BOSS" FITTING FOR THE QUICK DISCONNECT HOSE FITTINGS. AFTER APPLYING A FIX FOR THIS, I'VE NOTICED WHAT APPEARS TO BE A HAIRLINE CRACK IN THE PLASTIC PLATE ITSELF, JUST BELOW THE METAL SCREW CAP RING. GAS WEEPS FROM THIS CRACK FAST ENOUGH TO FILL THE RECESS OF THE FUEL PUMP LID AND BEGINS DRIPPING DOWN THE INBOARD SIDE OF THE GAS TANK ONTO THE CYLINDER HEAD AND EXHAUST. FAILURE OF THE PARTS OF THE FUEL SYSTEM RESULTING IN LEAKS SHOULD BE ADDRESSED AS BOTH A POTENTIAL FIRE ISSUE, AS WELL AS A VERY SPECIFIC FUEL SPILLAGE/ENVIRONMENTAL ISSUE. *TR
Fuel/Propulsion System
Filed Apr 25, 201312,000 milesAZ
NOTICED THE SMELL OF GASOLINE WHILE RIDING. TOOK THE MOTORCYCLE THE BMW DEALERSHIP THE NEXT DAY AND THEY FOUND CRACKING IN THE TOP FLANGE OF THE FUEL PUMP ASSEMBLY. THE MOTORCYCLE ONLY HAS 12000 MILES ON IT. AFTER SEARCHING THE INTERNET I FOUND THIS PROBLEM IS NOT UNCOMMON ON THIS MODEL. I BELIEVE THIS COULD BE A FIRE HAZARD WHICH COULD RESULT IN SEVERE INJURY OR DAMAGE. *TR
Fuel/Propulsion System
Filed Mar 13, 201314,000 milesGA
FUEL GAUGE/FUEL STRIP STOPPED WORKING PROPERLY. IT STARTED SHOWING A FULL TANK EVEN WHEN THE TANK WAS ALMOST EMPTY. SOMETIMES WILL SHOW AN EMPTY TANK WITH THE "LOW FUEL LIGHT" LIGHTING UP RANDOMLY, SOMETIMES EVEN WITH THE TANK FULL. THE FUEL GAUGE IS UNRELIABLE AND A CONSTANT DISTRACTION WHILE RIDING, A FAIRLY POSSIBLE HAZARDOUS ISSUE. THE FUEL GAUGE CANNOT BE DISCONNECTED, IT WILL MESS UP WITH THE ON BOARD COMPUTER. MULTIPLE BMW R1200GS OWNERS REPORTED VERBALLY AND IN WRITING THE SAME ISSUE WITH THE FUEL GAUGE FAILING EVEN IF REPLACED UNDER WARRANTY. THE BMW DEALERS AND CORPORATE REPRESENTATIVES ARE NOT COVERING THE FAULTY PART AFTER THE WARRANTY EXPIRES. PLEASE ADVISE. *TR
Fuel/Propulsion System
Filed Feb 25, 201331,400 milesGA
AS I WAS RIDING THE FUEL GAUGE WENT FROM SHOWING FULL TO SHOWING EMPTY IN LESS THAN 10 MILES. THE FUEL GAUGE CONTINUED TO SHOW THAT THE GAS TANK WAS EMPTY EVEN AFTER SUBSEQUENT FILL UPS. BMW REFUSED TO FIX THE FAULTY GAUGE OR FUEL STRIP AS MY BIKE WAS 38 MONTHS OLD EVEN THOUGH THIS IS A KNOW PROBLEM WITH BMW MOTORCYCLES. THIS PROBLEM I FEEL IS A SAFETY HAZARD AS IT MAY CAUSE THE BIKE TO RUN OUT OF GAS WITHOUT ANY WARNING. *TR
Fuel/Propulsion System
Filed Jan 17, 201328,055 milesPA
AFTER SMELLING GASOLINE WHILE VEHICLE WAS PARKED IN MY GARAGE, I REMOVED THE OUTER BODY PARTS AND DISCOVERED THAT THE FLANGE WHERE THE HIGH PRESSURE FUEL LINE IS ATTACHED TO THE FUEL TANK HAS SEVERAL CRACKS RADIATING OUT FROM WHERE THE FITTING IS SCREWED INTO THE FLANGE. GASOLINE HAD BEEN LEAKING OUT AND ACCUMULATING ON THE FLANGE. FUEL COULD HAVE LEAKED ONTO THE EXHAUST WHILE RIDING, RESULTING IN A POSSIBLE FIRE. APPARENTLY, THIS PROBLEM IS KNOWN BY BMW, AS IT REPORTED ON SEVERAL WEBSITES. *TR
Fuel/Propulsion System
Filed Jan 10, 201334,455 milesAZ
I HAVE DETECTED THE SMELL OF RAW GAS COMING FROM THE DRIVER'S SIDE OF MY MOTORCYCLE. I REMOVED THE SIDE COVER AND TANK SHROUD TO DISCOVER THAT THE PLASTIC FLANGE THAT CONNECTS THE FUEL PUMP TO THE FUEL LINE HAS CRACKED AND IS LEAKING A FINE MIST OF FUEL OUT INTO THE ATMOSPHERE AND AT WORST CASE ONTO THE LEFT CYLINDER OF THE MOTORCYCLE. IT SEEMS THAT THIS IS A PROBLEM PREVALENT TO THESE MOTORCYCLES AND COULD CAUSE THE VEHICLE TO BURST INTO FLAMES IF LEFT UNATTENDED. *TR
Power Train
Filed Nov 6, 20127,800 milesCA
TL* THE CONTACT OWNS A 2007 BMW R1200 GS MOTORCYCLE. THE CONTACT STATED THAT WHILE DRIVING 60 MPH, THE FINAL DRIVE STARTED LEAKING BEFORE FAILING. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 7,800 AND THE CURRENT MILEAGE WAS 7,845. UPDATED 12/21/12*LJ UPDATED 1/4/2013*JS
Exterior Lighting
Filed Sep 10, 20127,000 milesCA
TL* THE CONTACT OWNS A 2007 BMW R1200 GS MOTORCYCLE. THE CONTACT STATED THAT THE LOW BEAM RUNNING LIGHTS BURNED OUT EXTREMELY QUICK. THE CONTACT WAS UNABLE TO SEE THE ROADWAY BECAUSE THE FAILURE WOULD OCCUR SPORADICALLY. THE VEHICLE WAS TAKEN TO THE DEALER WHO ADVISED THAT THE FAILURE WAS CAUSED BY THE BULBS, WHICH THEY RECOMMENDED THE CONTACT REPLACE. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 7,000 AND THE CURRENT MILEAGE WAS 43,000.
Service Brakes
Filed Jul 27, 20127,800 milesMI
THE BRAKE FAILURE LIGHT CAME ON AT THE BEGINNING OF AN EXTENDED TRIP. I PULLED OVER, SHUT THE MOTORCYCLE OFF, RESTARTED THE MOTORCYCLE, AND THE BRAKE FAILURE LIGHT CONTINUED. BMW SERVICE SAID THE ABS CONTROL MODULE HAD FAILED, AND AS A RESULT NO ABS BRAKES WERE AVAILABLE ON THE MOTORCYCLE, WHICH COULD HAVE RESULTED IN A CRASH. BMW CHARGED $1000 FOR THE PART, PLUS LABOR, AND HAS ON TWO OCCASIONS SINCE THE REPLACEMENT, REFUSED TO PARTIALLY REIMBURSE FOR THIS PART OR ACKNOWLEDGE THAT THEY MAY HAVE A SERIOUS SAFETY ISSUE. *TR
Fuel/Propulsion System
Filed May 22, 201239,500 milesCA
FAILURE FOUND DURING SCHEDULED SERVICE WORK. FAILURE OF THE FUEL PUMP HOUSING HIGH-PRESSURE FUEL QUICK DISCONNECT REINFORCEMENT FLANGE CRACKS UNDER HIGH PRESSURE.WITH RISK OF LEAKING FUEL, IS EXHAUSTED ON THE RIDERS LEFT LEG, CREATING SIGNIFICANT RISK FOR THE RIDER EVEN AFTER DISMOUNTING THE VEHICLE. CONSEQUENCES OF FAILURE THE COMBINATION OF HIGH FUEL PRESSURE AND NEGLIGENT DESIGN CREATE SUBSTANTIAL RISK FOR RIDERS OF THE IMPACTED VEHICLES. THERE ARE MULTIPLE NEGATIVE CONSEQUENCES OF THIS FAILURE.1. RIDERS BECOME FUEL SOAKED AS FUEL LEAKS ON TO THE RIDERS LEFT LEG. 2. FUEL VAPORS, HEATED BY THE EXHAUST PIPE BECOME EXTREMELY VOLATILE AND COULD LEAD TO A FIRE AND/OR EXPLOSION. 3. FUEL VAPORS RISING FROM THE FAIRING AND EXITING THE TOP OF THE FAIRING BETWEEN THE INSTRUMENT PANEL AND FUEL TANK, ARE BLOWN BY AIRFLOW INTO THE RIDERS FACE. THE CARCINOGENIC ASPECTS OF FUEL INHALATION ARE DOCUMENTED. PRELIMINARY ANALYSIS EXAMINATION OF THE FUEL PUMP ASSEMBLY SUGGESTS THAT THE HIGH-PRESSURE FUEL QUICK DISCONNECT REINFORCEMENT FLANGE WAS INADEQUATELY DESIGNED FOR THE FUEL PUMP OUTLET PRESSURES. BMW'S CHOICE OF A NON-METALLIC (COMPOSITE) PUMP HOUSING COMBINED WITH A COMPOSITE HIGH-PRESSURE DISCONNECT FITTING WAS UNWISE AND THE FAILURE MECHANISM IS OBVIOUS. HIGH PUMP PRESSURE EXPANDS THE COMPOSITE HIGH-PRESSURE FITTING CAUSING IT TO READILY LOAD THE FUEL PUMP HIGH-PRESSURE QUICK DISCONNECT FLANGE. OVER TIME, PRESSURE CYCLING CAUSES THE QUICK DISCONNECT REINFORCEMENT FLANGE TO CRACK ALLOW
Fuel System, Gasoline
Filed Apr 6, 201214,202 milesNY
FUEL PRESSURE CONTROL MODULE FAILED WITHOUT WARNING LEAVING ME STRANDED IN THE MIDDLE OF THE FREEWAY. PART WAS REPLACED UNDER WARRANTY BUT FAILED AGAIN, LEAVING ME STRANDED AGAIN, ON JUNE 7, 2011. WAS TOLD BY THE DEALER THAT THIS WAS 'RARE'. SEEMS LIKE AN UNSAFE CONDITION TO ME. *TR
Service Brakes, HydraulicCrash1 injured
Filed Apr 2, 201246,000 milesCA
TL* THE CONTACT OWNS A 2007 BMW GSR1200 MOTORCYCLE. THE CONTACT STATED THAT THE REAR WHEEL SEIZED ABNORMALLY. THE CONTACT OPENED THE RESERVOIR FOR THE BRAKE CHAMBER AND FOUND THAT THE RUBBER WAS SEVERELY WORN. THE CONTACT ALLOWED THE VEHICLE TO COOL DOWN AND THE FAILURE WAS CORRECTED TEMPORARILY. THE FAILURE RECURRED LATER WHILE THE CONTACT WAS DRIVING AT HIGHWAY SPEEDS. THE STEERING WHEEL SEIZED ABNORMALLY AND THE VEHICLE WAS FLIPPED OVER. THE CONTACT SUSTAINED INJURIES TO THE KNEES. THE CONTACT LATER DISCONNECTED THE ABS BRAKE SYSTEM AND THE FAILURE WAS CORRECTED. THE CONTACT SPOKE WITH THE DEALER AND WAS TOLD THAT THEY WERE NOT FAMILIAR WITH THE TYPE OF FAILURE THAT THE CONTACT HAD ENCOUNTERED AND OFFERED NO FURTHER ASSISTANCE. THE VEHICLE WAS NOT INSPECTED OR REPAIRED FOR THE FAILURE. THE FAILURE AND CURRENT MILEAGES WERE 46,000.
Fuel System, Gasoline
Filed Apr 1, 201222,230 milesAZ
I WAS DRIVING DOWN THE HIGHWAY COMING HOME FROM WORK, I SMELLED SOMETHING BURNING, I WASN'T SURE IF IT WAS ME OR ANOTHER VEHICLE. I PULLED OVER AND NOTICED SMOKE COMING OFF MY EXHAUST PIPE, MORE INSPECTION SHOWED IT COMING FROM MY CONNECTION ON TOP OF MY FUEL PUMP, GAS WAS LEAKING FROM THE CONNECTION AND DOWN ON TO MY EXHAUST PIPE. I GOT IT HOME AND STARTED LOOKING INTO THE ISSUE AND FOUND MANY MORE PEOPLE WITH THE SAME PROBLEM. THIS IS A VERY DANGEROUS ISSUE AND IF IT ISN'T A RECALL NOW IT SHOULD BE. I WILL CALL TUESDAY WHEN MY LOCAL DEALER OPENS. *TR
Service Brakes, HydraulicCrash
Filed Mar 9, 201213,000 milesFL
WHILE RIDING DURING NORMAL OPERATIONS MY FRONT BRAKES ENGAGE AND LOCK UP THE FRONT TIRE, STOPPING THE MOTORCYCLE IN PLACE. THIS HAS HAPPENED ON MULTIPLE OCCASIONS. WHEN THIS HAPPENS WHILE MAKING A TURN I DROPPED THE MOTORCYCLE, LEFT THE TIRE LOCKED UP, UNABLE TO MOVE THE MOTORCYCLE IN TRAFFIC. *TR
Fuel System, Gasoline
Filed Jan 24, 201235,000 milesSC
FAILURE OF THE FUEL PUMP HOUSING HIGH-PRESSURE FUEL QUICK DISCONNECT REINFORCEMENT FLANGE CRACKS UNDER HIGH PRESSURE CYCLING AND LEAKS, SENDING RAW FUEL DOWN THE LEFT FAIRING IN CLOSE PROXIMITY OF THE VEHICLES LEFT EXHAUST PIPE AND IGNITION SYSTEM COMPONENTS. THE VEHICLES FAIRING EFFECTIVELY CAPTURES THE FUEL VAPORS CREATING A SIGNIFICANT RISK FOR FIRE. PRELIMINARY ANALYSIS EXAMINATION OF THE FUEL PUMP ASSEMBLY SUGGESTS THAT THE HIGH-PRESSURE FUEL QUICK DISCONNECT REINFORCEMENT FLANGE WAS INADEQUATELY DESIGNED FOR THE FUEL PUMP OUTLET PRESSURES. BMW'S CHOICE OF A NON-METALLIC (COMPOSITE) PUMP HOUSING COMBINED WITH A COMPOSITE HIGH-PRESSURE DISCONNECT FITTING WAS UNWISE AND THE FAILURE MECHANISM IS OBVIOUS. HIGH PUMP PRESSURE EXPANDS THE COMPOSITE HIGH-PRESSURE FITTING CAUSING IT TO READILY LOAD THE FUEL PUMP HIGH-PRESSURE QUICK DISCONNECT FLANGE. OVER TIME, PRESSURE CYCLING CAUSES THE QUICK DISCONNECT REINFORCEMENT FLANGE TO CRACK ALLOWING FUEL TO LEAK. *TR
Air Bags
Filed Aug 16, 201114,944 milesCA
CRACKS IN THE PLASTIC TOP FLANGE OF THE FUEL PUMP ASSEMBLY RESULTED IS A SPRAY OF FUEL WHEN SYSTEM UNDER OPERATING PRESSURE (IE. ENGINE RUNNING). THIS 4 YEAR OLD MOTORCYCLE IS CURRENTLY NOT TO SAFE TO OPERATE AND IS OUT OF COMMISSION UNTIL TRAILERED TO A REPAIR FACILITY. THE FUEL SPRAY SOURCE APPEARS AROUND THE FEMALE THREADED 'HUB' OF THE FLANGE THAT ACCEPTS THE MALE THREADED 'QUICK DISCONNECT' OF THE FUEL LINE. THE FAILURE (OR CRACKING) APPEARS TO BE SPONTANEOUS, AS NO PRIOR EVIDENCE (GASOLINE ODOR) WAS NOTICED. THIS MOTORCYCLE HAS BEEN DEALER SERVICED REGULARLY, AND IS GARAGED AT ALL TIMES (DESERT S.W.). THE BIKE IS PAMPERED AND HAS NEVER BEEN ABUSED. I JUST CAN'T IMAGINE HOW A RELATIVELY LOW TIME, CRITICALLY IMPORTANT COMPONENT HAS FAILED. AN INTERNET SEARCH INDICATES THIS IS NOT AN ISOLATED EVENT FOR BMW MOTORCYCLES.
No unusual pattern of severe incidents in the complaint record.
Complaint counts track how many cars were sold and how long they have been on the road as much as they track quality. A common model from 2013 has had a decade to accumulate reports; a rare one from last year has not. The signal worth weighing is in the severity columns, in whether the same component keeps appearing, and in whether the manufacturer eventually opened a recall for it.
Recall repairs are free for as long as the recall stands. Check whether a specific car still has open work at NHTSA's VIN lookup.
Most recent recall on file: Aug 10, 2020. Source: NHTSA Office of Defects Investigation.