2005 Kawasaki Vulcan

Routine

Owners filed 6 complaints about this vehicle with federal regulators, most often about the exterior lighting › headlights. No safety recall has been issued.

What fails
ComponentReportsCrashesFiresInjuries
Fuel/Propulsion System2
000
Wheels › Rim1
000
Fuel System, Gasoline › Storage › Tank Assembly › Filler Pipe and Cap1
000
Engine and Engine Cooling › Engine › Gasoline › Belts and Associated Pulleys1
000
Electrical System1
000

What owners reported

Newest filings
Fuel/Propulsion System
Filed Oct 18, 2022CA

My 2005 Kawasaki vulcan 1600 nomad have gas tank is leaking, and I looked on the internet and I saw that many people have this problem, is there a recall? The gas tank leaks in the left corner of the tank under the seat? Please let me know, and thank you for all you support.

Fuel/Propulsion System
Filed Aug 27, 2022AL

My 2005 Vulcan 1600 has recent started seeping fuel from the bottom tabs that are welded onto the gas tank and is slowly progressively getting worse

Engine and Engine Cooling › Engine › Gasoline › Belts and Associated Pulleys
Filed May 19, 20082,703 milesAL

TL*THE CONTACT OWNS A 2007 (NA) KAWASAKI VULCAN. ON TWO SEPARATE OCCASIONS, WHILE DRIVING AT AN UNKNOWN SPEED, THE CONTACT HEARD A SCREECHING NOISE COMING FROM THE MIDDLE OF THE VEHICLE. THE DEALER STATED THAT A BELT WAX ON THE DRIVE BELT WAS NEEDED; HOWEVER, THE NOISE STILL PERSISTS. THE CURRENT MILEAGE WAS 2,821 AND FAILURE MILEAGE WAS 2,703.

Wheels › Rim
Filed Nov 18, 200512,000 milesTX

FRONT TIRE OF MOTORCYCLE WEARS VERY UNEVENLY NOT ALLOWING FULL CONTACT OF RUBBER TO MEET THE ROAD. THIS CREATES A DANGEROUS SITUATION AS TIRE IS NOT FULLY CONTACTING THE ROAD SURFACE. IT HAS DONE THIS SINCE BIKE WAS NEW AND ON TWO SETS OF TIRES. I THINK THE RIM MAY BE THE PROBLEM CAUSING THIS UNEVEN WEAR. I HAD TWO DIFFERENT DEALERS INSTALL TIRES WITH THE SAME IDENTICAL RESULTS OF POOR ROAD CONTACT. KAWASAKI OF KINGMAN ARIZONA AND KAWASAKI OF RAPID CITY, SOUTH DAKOTA. *JB

Electrical System
Filed Nov 18, 20053,000 milesTX

MOTORCYCLE KEEPS BURNING UP BATTERIES ONCE EACH SIX MONTHS AND THE LOW BEAM HEADLIGHT BULB BURNS OUT EVERY 3,000 MILES. THIS HAS BEEN AN ONGOING PROBLEM SINCE I BOUGHT THE BIKE IN FEBRUARY OF 2005. EVEN MAIN HEADLIGHT FUSE HAS BURNED LEAVING ME STRANDED AT NIGHT. THE BULB BURNS IN DAYTIME AND I HAVE NO HEADLIGHT AND I DO NOT KNOW IT. I HAD TO USE A TOW TRUCK DUE TO BATTERY BEING COOKED IT LEFT ME STRANDED IN RENO, NEVADA. DEALER DID NOT REPLACE THE BATTERY ON WARRANTY AND CHARGED ME $150 FOR THE BATTERY. THESE PROBLEMS MAKE THIS MOTORCYCLE VERY DANGEROUS TO RIDE. BATTERY FAILED TWICE, HEADLIGHT BULBS FAILED SEVEN TIMES AND I ONLY HAD THE BIKE FOR NINE MONTHS. I BOUGHT IT NEW. I HAVE NO ELECTRICAL ACCESSORIES ON THE BIKE. IT IS STOCK FROM THE FACTORY. *JB

Fuel System, Gasoline › Storage › Tank Assembly › Filler Pipe and Cap
Filed May 16, 2005TX

2005 KAWASAKI VULCAN 2000 EXPERIENCING PROBLEMS WITH THE GAS TANK AS WELL AS THE FRONT TIRE IS INSTALLED BACKWARDS.*MR. GAS TANK CAP LEAKS FLUID AND FUMES, CAUSES POTENTIAL FIRE HAZARD AND HEALTH PROBLEMS. HEADLIGHTS WON'T ADJUST AND MOVE DOWN, MAKING IT IMPOSSIBLE FOR CONSUMER TO SEE ROAD AT NIGHT. ALSO, FRONT TIRE WAS INSTALLED BACKWARDS. *AK

6 of 6 complaints, reproduced as filed.

Across model years

Worst on record: 1996
YearComplaintsRecallsFiresDeathsAssessment
20100100Routine
20095100Routine
20063000Routine
2005 — this page6000Routine
20041100Routine
20038110Routine
20023000Routine
20013000Routine
20005000Routine
19998000Routine
19982000Routine
19977110Routine
19969000Routine
19952100Routine

Compare every Vulcan year →

Reading this record

No unusual pattern of severe incidents in the complaint record.

Complaint counts track how many cars were sold and how long they have been on the road as much as they track quality. A common model from 2013 has had a decade to accumulate reports; a rare one from last year has not. The signal worth weighing is in the severity columns, in whether the same component keeps appearing, and in whether the manufacturer eventually opened a recall for it.

Most recent recall on file: none. Source: NHTSA Office of Defects Investigation.