2017 Hyundai Santa FE complaints

Reporting a serious safety concern involving my 2017 Hyundai Santa Fe Sport with the Theta II engine. While driving on the highway, my vehicle suddenly lost power without warning. The vehicle became unsafe to drive and I had to pull over and have it towed. There was no warning light before the failure. The vehicle has been regularly maintained. Hyundai later stated there was internal engine damage. My vehicle also shows an open engine-related recall/campaign since November 2025. I have found many similar complaints from other Hyundai owners describing sudden loss of power, excessive oil consumption, and engine problems involving the Theta II engine. I contacted Hyundai Motor America and provided documentation and videos, but I have not received a meaningful response. I am concerned this issue may represent a serious safety defect because the sudden loss of power occurred while driving on a highway.

The engine in my 2017 Hyundai Santa Fe Sport equipped with the 2.4L Theta II GDI engine is experiencing severe excessive oil consumption. The vehicle consumes approximately 2–2.5 quarts of oil every 1,000 miles despite multiple repair attempts and dealership-performed combustion cleaning procedures. Hyundai Motor America and the dealership documented the condition under PA #[XXX] and recommended engine replacement. Hyundai Motor America advised me in writing that the vehicle should not be operated in its current condition because of the excessive oil consumption and pending engine replacement. Excessive oil consumption creates a risk of sudden engine failure, engine seizure, stalling while driving, and potential engine fire if oil levels drop unexpectedly. Because the engine rapidly loses oil between normal service intervals, the vehicle may become unsafe to operate without warning, placing myself, passengers, and other motorists at risk. The defect was confirmed multiple times by Capital Hyundai in San Jose, CA through two official Hyundai oil consumption tests. The dealership documented oil consumption of approximately 2–2.5 quarts per 1,000 miles and submitted the results to Hyundai Motor America under PA #[XXX].The dealership also performed multiple repair attempts, including spark plug replacement, fuel induction cleaning, combustion chamber cleaning, and repeated oil changes, but the excessive oil consumption continued. Prior symptoms included: Check engine light illumi

After the installation of the Service Campaign 9C2 engine update, the car now seems to surge or rev up briefly at lower speeds like it can't find the right gear or is trying to briefly accelerate. It doesn't seem to be as noticeable at highway speeds, but in residential or low speeds, it's very noticeable and a little unsettling as the car feels like it wants to briefly lunge forward. No lights are on the dash and there is no indication of any malfunction, but it did not behave this way prior to the 9C2 engine program update. I waited for a couple weeks before contacting Hyundai Corporate about this issue because I was hoping maybe the transmission or engine was relearning after a battery disconnection, but it has not gone away.

I am submitting a complaint regarding a turbocharger failure on my 2017 Hyundai Santa Fe VIN [XXX] . The vehicle experienced turbocharger-related failure symptoms including loss of power and drivability concerns. This created a potentially dangerous situation because the vehicle was unable to accelerate normally and could have caused difficulty merging into traffic or maintaining safe roadway speeds. I contacted Hyundai Motor America requesting assistance with repair coverage. Hyundai denied assistance solely because the vehicle was outside the warranty period by time and mileage, despite the seriousness of the failure. I am concerned this issue may be related to broader engine or oil-related defects reported in Hyundai vehicles, including possible oil starvation, excessive oil consumption, or internal engine contamination that could contribute to turbocharger damage or failure. I believe this condition may represent a safety-related defect because sudden power loss during operation increases the risk of a crash. I request that NHTSA review this issue and investigate whether similar turbocharger or related engine failures are occurring in 2017 Hyundai Santa Fe vehicles. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

The contact owns a 2017 Hyundai Santa Fe. The contact stated that the vehicle was using an excessive amount of oil. There were no warning lights illuminated. There was no indication of a leak. The local dealer was contacted, but the vehicle was not diagnosed or repaired. The dealer informed the contact the failure was related to combustion chamber cleaning. The manufacturer was contacted, who informed the diagnostic fees were at her expense and there was no coverage. The failure mileage was approximately 94,700.

After conducting Hyundai Service Campaign 9C2 for an emission update, vehicle now lunges and lags when accelerator is depressed. Symptoms tend to be more present soon after vehicle is started and reappear less often after the vehicle engine is at optimal temperature. This problem was not at all present prior to the service campaign update. The vehicle had no warning lights prior to the service update. This problem causes a safety issue when acceleration is not consistently present in a time of lane merging and turning onto higher speed roads. There are no warning lamps on the vehicle currently. Hyundai customer service was contacted about problem and I requested to remove the campaign update as this safety problem was not present prior to the update. Hyundai would not attempt to do this and required me to pay a diagnostic fee of several hundred dollar to troubleshoot the source of the problem. I declined.

The contact owns a 2017 Hyundai Santa Fe. The contact stated that while driving at an undisclosed speed, the air bag warning light illuminated and remained on, despite no accident occurring. The vehicle was taken to an independent mechanic who could not determine the failure and advised the contact to visit the dealer. At the dealer, the vehicle was diagnosed with a failed passenger air bag inflator that needed replacement. The dealer also found that the SRSCM (Supplemental Restraint System Control Module) required replacement due to the part shorting the inflator. The airbag was replaced, but the dealer refused to replace the SRSCM as it was no longer under warranty. The manufacturer was not notified of the failure. The failure occurred at approximately 77,000 miles.

Engine seized up on the interstate. Vehicle has ~97,000 miles. Towed to dealership. Dealership wanted $8,000+ to replace engine. Hyundai refused to honor their warranty of 15 years/150,000 miles. Remains at the dealership, unrepaired.

My vehicle had oil consumption problems that were fixed with a new replacement engine now my catalytic converter is going bad due to engine oil consumption problems and the dealer I deal with is refusing to help with this issue. There is only around 50k miles on the new engine. I would greatly appreciate your help with this Thank you!

The contact owns a 2017 Hyundai Santa. The contact stated that while driving at approximately 55 MPH, the vehicle stalled and hesitated to accelerate while the accelerator pedal was depressed. The check engine and check engine oil warning lights illuminated. The vehicle was taken to a local O'Reilly's, where it was diagnosed with ignition coil #3 misfire. The vehicle was not repaired. The vehicle was towed to an independent mechanic, where it was diagnosed and determined that the engine needed to be replaced due to severe engine oil consumption. The vehicle was then to a local dealer, where it was diagnosed with abnormal engine oil consumption, and the dealer determined that the engine needed to be replaced. The vehicle was not repaired. The contact stated that the vehicle required an engine oil refill 800-1,000 miles before an engine oil change was due. The contact related the failure to several unknown Hyundai TSBs. The manufacturer was made aware of the failure, and a case was filed. The failure mileage was approximately 87,000.

On 4/17/26 McDonalds Hyundai of [XXX] , dealership performed an ECU update for THETA II Emissions logic improvement (Hyundai campaign number 9C2). Ever since that time the vehicle has been lurching during acceleration. This happens particularly when the vehicle has been sitting for several hours. I reported this to the dealership on 4/28/26 (Scott, service manager) and to Hyundai on 4/29/26 (Hyundai Case Management #: 42610495). I noted to Hyundai that this same/similar problem has been reported by other owners ( see [XXX] ) INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

While driving home on the highway from our sons hockey game at about 8:30 pm we were going about 60 mph when the car made a noise and began smoking and as we were trying to pull over on the side of the highway noticed by the reflection of a passing car that the engine on our vehicle was on fire under the vehicle. We had to evacuate the vehicle quickly and get our children out on the side of a busy highway with fire showing under the front end of the car.

The steering left side electrical components quit working at the same time without warning. This is all related to the Air Bag clock spring a serious safety defect that disables the airbag and possibly horn. I have taken the vehicle to a Hyundai dealership for diagnostics and this is what was found. "Needs immediate attention [Primary]: SSD : STEERING OR SUSPENSION DIAGNOSIS Air Bag - Clockspring Assembly / Spiral Cable: CLOCK SPRING HAS SHORTED OUT CAUSING ALL THE BUTTONS ON THE LEFT SIDE OF THE STEERING WHEEL NOT TO WORK This assembly consists of a clock spring, which is a coil that retracts and expands inside its housing as the steering wheel turns. Its function is to maintain electrical continuity for all the components on the drivers airbag.

My engine just died wont start has 121099 and hyundai wont fix it

My wife's 2017 Hyundai Santa Fe Limited experienced a sudden crack in the engine and lost oil without any warning signs. There were no warning lights, no check engine light, and no unusual noise before the engice crack. A certified independent mechanic inspected the vehicle and confirmed the engine has no oil, whick it did a couple days before when I checked the oil and topped it off, which is the same issue described in Hyundai’s known engine safety recalls. I was never notified of any safety campaigns or recalls. I am not the first owner, so the required recall inspections and updates were never completed on this vehicle before I bought it. The sudden engine crack and loss of oil created a serious safety risk, especially because there was no warning before it happened and it almost left our family stranded two hours from home. This failure matches the symptoms described in Hyundai’s Theta II engine defect investigations. While at the mechanic shop, we were quoted $10,000 to get a new remanufactured engine put into this car. I certainly (and I know most families) don't have $10k sitting around waiting to be used for car repairs. I am requesting that NHTSA investigate whether this vehicle should be included in the affected group, and whether this engine failure is part of the broader safety defect already identified in many Hyundai engines from the same model years. This vehicle is currently parked in our yard waiting to be repaired or sold. I would prefer it be repaired by H

Seem like there was a recall on the 3.3L engines on the Hyundai Santa Fe starting January 26, 2017, for engine related knocking noise. My Vin is [XXX] according to the Manufacturing plate it was made in Korea released on January 04, 2017. I realize it is a 22-day window on the recall but after an oil change the motor has started knocking the oil is the right viscosity, full to capacity, and oil filter changed. I drove 200 miles after an oil change then the motor started knocking. Is there a certain stamp on the cam shafts to verify which of the 420 vehicles are affected by this recall? INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

My 2017 Hyundai Santa Fe Sport 2.0T (Theta II 2.0L GDI Turbo engine) has been diagnosed with burned exhaust valves requiring a complete engine replacement. This is the second catastrophic powertrain failure on this vehicle in under two years. In July 2024, I paid $2,754 to replace the turbocharger at an authorized Hyundai dealership (Wright Hyundai, [XXX] ). The burned valves are consistent with carbon buildup on intake valves, a widely documented and known deficiency of the GDI fuel delivery system used in the Theta II engine family. Carbon deposits restrict airflow, cause valve seating issues, and lead to valve failure. This is an inherent design characteristic of the engine, not a maintenance-related failure. At no point during my ownership — including during the turbocharger repair — was I informed of this known issue or advised of any preventive measures such as fuel system cleaning treatments. I am additionally concerned that the dealership's diagnostic process was incomplete. The service center diagnosed the burned valves and immediately recommended an engine replacement without performing a bearing clearance test or completing the full diagnostic flowchart. The dealership has refused to perform further diagnostics unless I pay additional fees, and has refused to share documentation from a tech line case opened with Hyundai corporate. Because diagnostics were halted at the burned valve finding, a connecting rod bearing failure — the specific defect covered under the Th

On my Driver/passenger seat the recline switch with not go back only forward. The dealer explains to me that just diagnosing the issue is 250 then the switch is going to cost me over $800. If replace the Power Seat Switch for $49.99 and the Power Seat Switch Knob only cost $ 15 plus dollars, also to replace the motor $200-300 now my air bag light is on not sure if it's because of the seat functioning or not, my kid's car seats are right behind the seats so its concerning to me. Looking online they are hundreds of people complaining of this, but no action has been taken such as a recall.

The contact owned a 2017 Hyundai Santa Fe equipped with a Rockland Electric Mobility Scooter Lifter, Part Number: 10101194. The contact stated that after the mobility scooter lifter was installed on the vehicle, the vehicle experienced electrical failures. The A/C became inoperable, and the hatch opened intermittently. The contact stated that while the vehicle was parked approximately a month after the lifter installation, the alarm sounded intermittently during the day. The contact observed the vehicle from the residence, but did not notice any abnormality. The contact installed the mobility scooter on the vehicle in the evening. The contact stated that the vehicle alarm sounded at night, and the contact noticed that the vehicle had caught on fire and there were flames coming from underneath the hood by the engine and firewall location. The vehicle was significantly burned from the front end to the trunk. The fire was extinguished by the fire department. A fire department report and a police report were filed. There was no property damage. There was no physical injury sustained. The contact sustained mental trauma, causing headaches and the right side of the lip to quiver. The contact had called Gregory Fox, an investigative reporter and anchor at WESH 2 News(NBC), who notified the manufacturer of the failure. The manufacturer followed up with the contact and informed the contact that a third-party investigation would be conducted to determine the cause of the fire incident.

On April 2, 2026, the engine in my 2017 Hyundai Santa Fe failed catastrophically while my wife was driving. The vehicle lost power suddenly and completely. There was no warning and no prior symptoms. She was able to pull over safely in a residential area. The vehicle was towed to an authorized Hyundai dealer, where the service representative suspects connecting rod bearing failure—the same failure mode described in NHTSA recalls 17V226 and 17V578 affecting other 2017 Santa Fe vehicles with the Theta II 2.4L engine. The engine is available for inspection upon request. My VIN does not appear in the recall population, yet the failure is identical to the documented defect. This suggests the recall scope was insufficient. One week prior, we drove this vehicle on a 500+ mile family road trip with our child. The failure that occurred could have happened at highway speed. We are lucky to be alive. No warning indicators appeared before the failure. The vehicle has been regularly maintained. The problem has been preliminarily confirmed by the dealer as suspected bearing failure, pending teardown.

ENGINE. IT HAPPENED WHILE I WAS DRIVING. NO IT WASNT REPRODUCED OR CONFIRMED BY A DEALER, BUT HAVE BEEN TOLD BY A COUPLE AND ALSO ME SEEING THAT THE ENGINE WASNT ABLE TO MANUALLY BE CRANKED AT ALL. NO INSPECTION WAS DONE BY MANUFACTURR, POLICE, OR INSURANCE, BECAUSE IT DIDNT CAUSE A ACCIDENT. JUST ENGINE LIGHT WHICH HAVE BEEN REPORTED TO THE DEALERSHIP AND WAS TOLED THEY COULDNT FIX IT, BUT THAT WAS JUST STAYING ON ALL THE TIME FOR QUITE SOME TIME. NO FINALLY I WOULD LIKE TO SEE IF THIS CAN BE INVESTIGATED ON TO BE A RECALL SINCE THE ORIGINAL MILES ARE ONLY ABOUT 68000 AND SHOULDNT HAVE THESE PROBLEM AT THIS LOW MILEAGE.

The vehicle is burning oil even when oil changes are done routinely. Then all of a sudden I have total loss of power will not go over 35 miles an hour. And climbing hill would not go over 20. It just happened no warning lights on dash So now I have a car that is still owning 8 grand on. So now a lawn ornament. I have seen on different formats. That there is hundreds having the same issue. Hyundai is not fixing the issue for any of us

I purchase the 2017 Santa Fe Sport in October of 2023 with just short of 80K miles. It was in great condition and had no issues. I have maintained it according to Hyundai specification and regular on schedule oil changes with recommended 5w-20 full synthetic. At approximately 100K miles, I experienced an oil pressure light on the dash, when checked, the engine was approximately 2 quarts low. From this point on, the engine started consuming oil at an increasing rate all while I maintained regular maintenance. First, 1 quart a month, or about 1200 to 1500 miles, then to 1 quart every 2 weeks or 800 miles. I maintained weekly checks on the oil level and on the evening of 3/24/2026, I had added a quart, bringing the level to the midway point between the high and low dipstick markings. On the afternoon of 3/24/26 while driving on the highway in heavy, but at speed limit, traffic on the highway, I experienced a loss of power and a check engine light. I was able to exit the highway but the car started to run very rough and unable to idle. Luckily, there was no traffic approaching when I turned off the exit and made a left into parking lot to shut off the vehicle. I will be having it towed to a dealership in the next few days for their analysis.

Bottom brake lights will not work but top high brake light works. I was stopped by police three times. They state all three brake lights must operate.

Service Campaign Update 9C2 was installed. Since then erratic shifting occurs including up and down shifting without change in acceleration and deceleration or lag. This lasts between 1-5 minutes after initial vehicle start-up. This is dangerous when vehicle attempts to pull out into traffic. Hyundai has been aware of the issue as early as December 2025 but no notice of corrective action has been received.

These vehicles are not suitable to be on the road, and you NHTSA and Hyundai are doing NOTHING ABOUT IT. These vehicles are EATING oil, a quart every 200 miles. My daughter(college) can't even go on a short road trip to another city without adding oil. The engines in these crap cars are blowing up left & right. There are numerous Facebook page groups for these and sister Kia vehicles with the same 2.4 engines. Thousands upon thousands of posts about engine oil and engines blowing up, no one doing anything about it. My daughter's car is beautiful, but worth NOTHING due to this issue, so we are out thousands of dollars on this. We are about to go to WAR with Hyundai on this and I'm sure we'll get nowhere. If we're lucky, they'll install a rebuilt engine...BUT IT"S THE SAME CRAP ENGINE!!!!!!! So we are ALL back to square ONE and NHTSA is doing NOTHING. This is a well known FLAW for years now.

After performing regular oil changes, and even a new fuel pump sensor, I experienced an issue. Last oil change was within the past two weeks. Driving home from the mountains, I heard a knocking sound from the engine bay. I narrowed it down to all gears above 2500RPM, increasing knocking with RPM speed. I took it easy on the engine, mostly coasting down the mountain. Suddenly during acceleration on an uphill, a pop sounded, and copious white smoke started coming from the engine bay. I pulled over despite having no power brakes but I was fortunate to be near an off ramp in a rural area. Trying to troubleshoot roadside, i noticed fluid on the tie rod, but I wasnt able to determine what kind of fluid it was. When I try to start the car, there is one single click, the engine wont even attempt to turn over. Oil, battery and check engine lights are all on. After towing, I found that the fluid leaking from the vehicle is oil. The vehicle is currently at a transmission shop, but from my research, this isnt a transmission issue but a blown rod bearing the Hyundai engines are know for. I will be contacting a dealership to see if they will at least confirm my diagnosis.

Odometer Fraud. The contact purchased a 2017 Hyundai Santa Fe on March 11, 2024, from a private dealer with approximately 46,000. The contact was informed that the vehicle had only one owner who had leased the vehicle. Recently, the vehicle was taken to an independent mechanic where the vehicle was diagnosed with engine failure. The mechanic retrieved a Carfax report and discovered that the vehicle had five previous owners and there were several mileage discrepancies. At the time of purchase, the vehicle mileage was approximately 46,000. However, it was discovered that the last known accurate mileage on the vehicle was 113,000.

The contact owns a 2017 Hyundai Santa Fe. The contact stated that the vehicle was consuming an excessive amount of engine oil after approximately 1,500 miles, 2 weeks after an oil change was performed. While driving at various speeds, the vehicle was sluggish while attempting to accelerate. The check engine warning light has been illuminated since purchasing the vehicle. The vehicle was taken to a certified mechanic, who diagnosed the vehicle with turbocharger failure. The contact was informed that the turbocharger needed to be replaced. There was no oil found on the dipstick when the oil level was checked. The dealer was contacted and informed of the failure. The dealer determined that an oil consumption test was needed. Additionally, a cleaning of the oil system and an oil change were recommended. The vehicle was not repaired because it was not under recall. The manufacturer was informed of the failure and informed the contact that the vehicle needed to be diagnosed to determine the cause of the failure. The failure mileage was approximately 85,000.

The contact owns a 2017 Hyundai Santa Fe. The contact stated that while driving at an undisclosed speed, the accelerator pedal was depressed; however, the vehicle failed to accelerate as intended. The contact stated that the vehicle failed to accelerate to 40 MPH. In addition, the Hill Descent Assist and traction control warning lights were illuminated. The vehicle was turned off and restarted, and the air bag warning light illuminated. The vehicle was taken to the dealer; however, the failure was not duplicated. The contact stated that previously, there was a delay with the engine cranking with several unknown warning lights illuminated. The vehicle was taken to the dealer several times; however, the failure was not duplicated. The vehicle was taken to alternate dealers; however, the failure was not duplicated. The manufacturer was made aware of the failure. The failure mileage was unknown.

Engine failed at approximately 95000 miles.

Dashboard cracking - not overly parked in sunlight.

My Hyundai Santa Fe has a major oil leak from the oil pressure light. I took the car to a non-Hyundai shop for repair and was told that the problem should be covered under recall campaign 168. Reference Number: 17-01-071, Date of issue: December 01, 2017. A quick check of internet complaints indicates this is a common problem with this type vehicle. My oil pressure light is on at idle after the car is warmed up. Reno Hyundai dealer informs me that it is not covered by recall. I believe that this problem should be covered based on the volume of complaints from other owners. Can your organization help me in getting some kind of an cost adjustment for getting this repaired. Thank you.

Purchased this 2017 Hyundai Santa Fe from dealer with 86K miles. (second owner). Immediately noticed excessive oil consumption. Would take vehicle in for oil top off service, to ensure proper levels. At 99K miles (six months after purchase) lost compression in #2 cylinder while driving on the freeway. Per independent auto repair facility and a Hyundai service center, engine replacement is needed. Hyundai declined engine replacement. It appears oil consumption was an issue when the vehicle was traded in to the dealership, and they resold it anyway to an unsuspecting consumer.

Documented oil-consumption issue with my 2017 Hyundai Santa Fe, which currently has 98,876 miles. This concern was first formally reported in October 2025. Since that time, I have fully complied with all diagnostic and procedural requirements requested by the dealership, including inspections, documentation, and follow-up visits. The dealership has acknowledged that the vehicle has an ongoing oil-consumption condition. Per the instructions provided by Hyundai Service Team, I was advised to “submit my own claim.” I later learned that, as a customer, I am not permitted to submit or appeal a claim directly, and that only the dealership has the ability to do so. I have since been informed by Customer Care that the claim submitted on my behalf was considered weak, which may have contributed to its denial. I was also advised that Hyundai and the dealership were already aware that I did not have the ability to submit or appeal the claim myself, despite being directed to do so. Throughout this process, I have made every good-faith effort to follow Hyundai’s guidance, yet I have experienced repeated misdirection and inconsistent information. This has caused unnecessary delays and frustration while the underlying issue remains unresolved. The vehicle has been properly maintained, with regular oil changes and servicing completed according to Hyundai’s recommended intervals. Despite this, the excessive oil consumption persists and poses a risk to engine longevity and overall safety. Due

Current Mileage: ~94,000 miles Ownership: Second owner (purchased less than one year old at 17,035 miles) I purchased this vehicle in December 2018 when it had approximately 17,035 miles. Since purchase, the vehicle has been consistently and properly maintained, primarily at authorized Hyundai dealerships, with documented oil and filter changes throughout my ownership. All required Hyundai recalls and updates have been completed. As confirmed by Hyundai service records, my vehicle is eligible for extended warranty protections under the Theta II Engine Settlement, which explicitly applies to subsequent owners and is not limited to the original purchaser. Engine Failure & Repair History Beginning in mid-2025, my vehicle began to exhibit progressive and excessive oil consumption, despite regular maintenance. Hyundai dealerships performed multiple Hyundai-directed corrective actions, including: PCV valve replacement Multiple oil consumption tests Combustion chamber cleaning (paid out of pocket after Hyundai Motors denied goodwill) These measures failed to resolve the issue. Hyundai’s own oil consumption testing confirmed: 1.2 quarts consumed, followed by 1.4 quarts consumed, indicating worsening internal engine failure West Houston Hyundai has subsequently advised that engine replacement is required, yet Hyundai Motor America has refused coverage, and I was quoted $5,872 for engine replacement and labor at my expense. Engine failure requiring replacement at 94,000 miles is not no

I currently owned an 2017 Hyundai Santa Fe FWD with the 3.3 V6 Engine with approximately about 136,000 Miles. We were driving into Vegas when we heard the knocking Engine Sounds. Immediately we called the Dealership in Vegas advising them we were going to TOW the vehicle in. Once we get the Vehicle towed over to the dealership, we waited till the following Monday where it was authorized to have the engine replaced. We were so glad about that. The vehicle was going to be completed by early January and we got the news the Vehicle was completed but now having misfiring issues due to Faulty injectors. I was advised that this was not covered due to the mileage. This was an non issue when I turned in the vehicle to Hyundai. I made several attempts to contact my Case Manager and this was again denied due to the Mileage. For a vehicle with less than 140K miles and being less than 10 years old, we are very upset with this process and for Hyundai knowing that there were concerning issues with both the Fuel Injectors and Engine.

My 2017 Hyundai Santa Fe began consuming oil at an excessive rate—approximately one quart every 250 miles. The vehicle had around 97,000 miles when I first became concerned. I brought it to the Hyundai dealership for evaluation, and they instructed me to continue driving the vehicle and return after 1,000 miles of driving so they could document the consumption. I returned after only 500 miles because of the rapid loss of oil and my concern for driving the vehicle in that condition. While following the dealership’s required oil‑consumption test procedure, the engine performance deteriorated. The vehicle eventually began stalling and had to be towed to the dealership. Because I was required to keep driving the vehicle as part of Hyundai’s diagnostic process, I accumulated an additional 4,000 miles, which pushed the odometer just over 100,000 miles. After completing the test, the dealership submitted a claim for an engine replacement, but Hyundai Corporate denied the claim solely because the mileage exceeded 100,000—despite the fact that the over‑100,000 mileage resulted directly from Hyundai’s own required testing procedure.

Vehicle: 2017 Hyundai Santa Fe On June 9, 2024, when my wife started the vehicle, the engine was immediately knocking. Due to concern for safety and the risk of catastrophic engine failure, the vehicle was not driven and was towed to our home to prevent further damage. Hyundai was contacted shortly after discovery of the issue. During a phone call, we were told there were no active recalls applicable to our vehicle and no replacement engines available. Due to the lack of immediate support and the vehicle being undrivable, we were forced to send the vehicle to a third-party mechanic on June 14, 2024, to complete a necessary engine repair. On August 21, 2024, we received warranty documentation from Hyundai related to this issue. Despite providing all requested documentation and Hyundai contacting the third-party mechanic directly, the warranty claim process was repeatedly delayed. We were told multiple times that the case was in its final stage, only to later be assigned a new case manager with no knowledge of the case, requiring the process to restart. The vehicle was not returned to us until April 7, 2025, resulting in an extended loss of our primary vehicle for our family. We paid approximately $10,000 out of pocket for the engine repair while the warranty claim remained unresolved. We have since been informed that Hyundai may require the engine to be repaired or replaced again by a dealer with no reimbursement, potentially rendering the previous repair and financial loss un

The contact owns a 2017 Hyundai Santa Fe. The contact stated that after the completion of an unknown air bag recall repair, the air bag warning light illuminated. The vehicle was taken back to the dealer, where it was diagnosed, and the dealer determined that the front passenger's side lower seat assembly needed to be replaced due to the Passenger Occupant Detection System (PODS) failure, Part Number: B149000; however, the part was not available. The manufacturer was notified of the failure and sent automated emails advising of the estimated time of availability of the part; however, the part had not been available, and there was no further communication from the manufacturer. The dealer advised the contact to remove the vehicle from the property because of the manufacturer. The vehicle was taken back to the residence. The vehicle was not repaired. The failure mileage was approximately 115,305.

I purchased my 2017 Hyundai Santa Fe Sport secondhand from CarMax and have maintained it regularly with timely oil changes and tune‑ups. Despite this, the vehicle is burning oil at an extreme rate—approximately 1 quart every 378 miles. My local Hyundai dealership confirmed this through three consecutive 1,000‑mile oil consumption tests, all showing excessive oil loss far beyond normal operating limits. This level of consumption appears to indicate an internal engine defect, not normal wear. Hyundai corporate denied my case solely because I am the second owner, even though the vehicle is well under 100,000 miles and the defect has been verified by their own technicians. The denial did not address the confirmed test results or the safety implications. I am deeply concerned that the engine could seize while driving due to rapid oil loss, creating a serious risk of sudden loss of power, stalling, or inability to accelerate in traffic. This is a significant safety hazard for me, my passengers, and other drivers. The vehicle has been inspected by the Hyundai dealership, and I am fully willing to make it available for further inspection. A low‑oil warning lamp appeared far earlier than expected after a routine oil change, which prompted the initial investigation and ultimately revealed the defect. Based on my research, this appears to be a known issue affecting Hyundai GDI engines from this era. I am filing this report because the excessive oil consumption represents a latent engine

Check engine code called issue for cam shaft position error. Replaced sensor, still failing. After reading online forums found that the smaller engine had oil consumption issues, I decided to check oil level, No low oil light, dip stick showed very low oil even though had been to service at Hyundai all correct service intervals. Filled oil to proper level numerous times over last year, monitor it every two weeks. Some times totally fine no oil loss and many other times it continues to have excessive oil consumption. Now randomly smell gas in cabin while driving. Reading online again and the issue is becoming more well documented by users but Hyundai has not yet acknowledged issue with this 3.3L engine. Now the gas mileage head dropped significantly which gives further indication that the piston rings are allowing oil and gas to pass by. This can lead to cam shaft bearings to wear prematurely, other mechanical parts wearing or seizing, including the engine itself for a compete engine failure, a significant risk.

Excessive oil leaks. When I fix an oil leak another pop up. Im fixing my 4th oil leak. You can smell the oil burning. Engine is making knocking sounds. Hood latch is not working. You have to hold the hood or it will come down.

I have a 2017 Hyundai Santa Fe with ~88,000 miles. I noticed on 12/18/2025 that the oil lamp light came on briefly then turned off. So, I decided to take my car in to get serviced on 12/19/2025. I was told that there is an oil consumption issue with the engine and that Hyundai would need to do a combustion cleaning, and worst case scenario a full engine replacement. Hyundai refuses to cover us under warranty because we transferred the car from my Mother-in-Law's name to my wife's name. I want to file this as a complaint to the NHTSA because a car that isn't even 10-years old AND has less than 90,000 miles should not be needing an engine replacement. Hyundai appears to be aware of the issue as my service advisor at the dealership has mentioned that several of their cars with this engine have the exact same issue. To me, this sounds like a defect and should have a recall.

Check engine light came on Oil Light came on then the vehicle shut off while I was driving. Safety was not good as I was driving the vehicle. I then had it towed to a shop to have it looked at. That is when I was told I would need a new motor due to a Crankshaft failure. The check engine light had come on the night before but when turning the vehicle on the next morning to take it to get looked at it was no longer on. Was driving it too the shop to have it looked at when it shut off on me while driving.

While driving- in total movement- the car completely shut off. Without any prior warning or indication. Immediately after, the car restarted, drove a couple blocks over, continuing to shut off while driving. It was then towed. How was your safety or the safety of others put at risk? The warning lights did not appear until AFTER the car quit. They all came on & flashed & quickly went back out. Uncertain which component misfired or is affected- possibly related to an engine or fuel/ cylinder failure. Car is at mechanic for inspection. Our safety & lives were in critical jeopardy as the vehicle stopped without warning while driving in traffic congested area. It is unknown if this is a known issue or if this situation has been replicated however the current mechanic facility has experienced the same issue with this vehicle. Also strong odor of gas was experienced during shutoff.

“My 2017 Hyundai Santa Fe Sport 2.4 has been experiencing severe oil consumption issues for a long time. I previously completed a combustion chamber cleaning service as recommended, but the problem continued. On November 10, the Hyundai dealership confirmed the engine oil was low and topped it off. On December 10, the oil was completely empty again with no warning lights. The dealer has documented the issue and recommended an engine replacement, but Hyundai is refusing to approve the repair . The vehicle continues to lose oil rapidly, creating a serious safety risk of engine failure or stalling while driving. This appears to be a known safety-related engine defect affecting this model.”

My vehicle has never missed an oil change or maintenance event yet at my last oil change my engine had burned through all its oil and no low oil light or check engine light came on. Hyundai is refusing to cover it under their warranty stating it occurred due to maintenance neglect even though all oil changes and maintenance events receipts were provided to Hyundai and are available in car fax.

Engine went into limp mode and a knocking sound was heard. Had car inspected and oil changed but no improvements occurred. Took car to dealership and it failed engine test. Hyundai will not cover replacement under open extended warranty.

# **NHTSA Complaint Answers** ### **1. What component or system failed or malfunctioned, and is it available for inspection upon request?** The **engine** failed due to **sudden and extreme oil consumption** that resulted in the engine being completely dry of oil despite regular maintenance. This caused internal damage including **CVVT (Continuous Variable Valve Timing) system failure**, bearing damage, and a complete engine seizure. Yes, the failed engine is fully available for inspection upon request. The vehicle is currently located at Dick Smith Hyundai in Greenville, South Carolina, where the dealership diagnosed the failure and recommended a full engine long block replacement. ### **2. How was your safety or the safety of others put at risk?** The engine failure occurred **suddenly and without warning**, causing the vehicle to lose power while operating. The loss of engine function created the risk of: * sudden deceleration in traffic, * inability to accelerate or maneuver, * potential rear-end collision, * complete engine stall in unsafe conditions. The vehicle had **no oil warning light** prior to the failure, meaning I had no indication that the engine was at risk until the failure occurred. ### **3. Has the problem been reproduced or confirmed by a dealer or independent service center?** Yes. The engine failure was confirmed by: • **Schwab’s Automotive** in Fayetteville, NC – determined the engine suffered catastrophic internal damage and was not repairable. • **Dic