2005 GMC Sierra 1500 HD

Routine

Owners filed 11 complaints about this vehicle with federal regulators, most often about the service brakes. It has been recalled 1 time.

What fails
ComponentReportsCrashesFiresInjuries
Service Brakes4
000
Engine2
000
Unknown or Other1
000
Structure › Frame and Members › Underbody Shields1
000
Steering1
000
Power Train › Driveline1
010
Electrical System › Instrument Cluster/Panel1
000

1 safety recall

Part 573 reports
Fuel System, Gasoline06E043000
Filed May 19, 200688,303 vehiclesHoneywell International, Inc.

Defect. CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURED FROM OCTOBER 18, 2005, THROUGH MARCH 21, 2006, SOLD FOR USE ON THE VEHICLES LISTED ABOVE AND ON CERTAIN SCHOOL BUSES. (TO SEE THE SCHOOL BUS ENGINE SIZES, CLICK ON "DOCUMENT SEARCH" AND THEN "BUS APPLICATIONS"). THE CONNECTOR ON THE FUEL FILTER WAS NOT MANUFACTURED TO HONEYWELL'S SPECIFICATION. AS A RESULT, THE O-RING MAY NOT SEAT CORRECTLY ON THE FUEL LINE.

Risk. THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FUEL LEAK. IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.

Remedy. HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 18, 2006. OWNERS MAY CONTACT FRAM CUSTOMER SERVICE AT 1-800-890-2075 (OPTION 1).

What owners reported

Newest filings
Service Brakes
Filed Mar 5, 2018105,000 milesWI

A CAR DROVE THROUGH AN INTERSECTION IN FRONT OF ME AS I WAS DRIVING ON A CITY STREET, MARCH 3, 2018. I HIT THE BRAKES AND TURNED AWAY FROM THE VEHICLE. MY BRAKES FAILED, BRAKE PEDAL WENT TO THE FLOOR AS I WAS STOPPING. BRAKE LINE NEAR LH FR.T WHEEL BUSTED AND BRAKE FLUID SHOT OUT. LUCKY I TURNED AWAY AS I WAS BRAKING THAT I MISSED THE OTHER VEHICLE. THE OTHER VEHICLE ALSO TURNED AWAY FROM ME AND THEN DROVE AWAY.

Steering
Filed Jul 31, 2016117,174 milesNC

STEERING COLUMN GOES OUT FOR THE SECOND TIME IN 117000 MILES AND RATTLES WHILE DRIVING. I UNDERSTAND THIS IS AN ON GOING THING WITH THIS MODEL AND OTHERS

Engine
Filed Jul 28, 201693,000 milesTN

RECENTLY PURCHASED A 05 GMC SIERRA 1500 HD WITH 6.0 VORTEC ENGINE. IT HAS A NOTICEABLE TICKING AND AFTER CHECKING MY EXHAUST MANIFOLD BOLTS I FOUND THAT FOUR ARE BROKEN AND ALLOWING RAW EXHAUST FUMES INTO THE AIR. WITH THE BOLTS BREAKING THE MANIFOLD IS WARPED AND BROKEN. THIS IS ALL AT 94,000 MILES.

Service Brakes
Filed Jun 9, 201549,107 milesMA

METAL BRAKE LINE RUPTURED WHEN ATTEMPTING TO STOP QUICKLY, NARROWLY MISSING STOPPED VEHICLE AHEAD

Service Brakes
Filed Dec 9, 201368,505 milesPA

BRAKE LINES BLEW TO MASTER CYLINDER. *TR

Engine
Filed Jun 19, 201320,000 milesAZ

TL* THE CONTACT OWNS A 2005 GMC SIERRA 1500 HD. THE CONTACT STATED THAT THE FLYWHEEL BECAME CRACKED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR DIAGNOSIS WHERE IT WAS STATED THAT THE FLYWHEEL NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED BUT THE PROBLEM PERSISTED. THE MANUFACTURER WAS NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 20,000. *TR

Structure › Frame and Members › Underbody Shields
Filed Jun 17, 201393,700 milesOH

DRIVING HOME FROM LITTLE LEAGUE GAME WITH MY 7 YR OLD, CAME INTO TRAFFIC IN TOWN AND MY BRAKES WENT MUSHY, WITHIN A COUPLE MINUTES WENT FROM MUSHY TO 5% BRAKING. MADE IT HOME ABOUT 2 MILES BY PUMPING QUICKLY JUST ENOUGH TO SLOWLY STOP AT THE END OF DRIVE. WHEN EXITING THE VEHICLE, THERE WAS A POOL OF BRAKE FLUID EATING THROUGH MY ASPHALT DRIVEWAY. ALL BRAKE FLUID HAD DRAINED OUT COMPLETELY RUSTED / CORROSION AREA OF ALL BRAKE LINES BY BUNDLE UNDER DRIVERS SEAT. MY MECHANIC, SAYS OTHER AREAS ARE ALMOST AS BAD IN OTHER AREAS IN THE REAR. NOW I'M LOOKING AT 500+ IN LINE REPAIRS. *TR

Service Brakes
Filed Sep 20, 201266,533 milesPA

TL* THE CONTACT OWNS A 2005 GMC SIERRA 1500 HD. THE CONTACT STATED THAT WHILE THE VEHICLE WAS BEING INSPECTED BY A PRIVATE MECHANIC IT WAS FOUND THAT THE BRAKE LINES WERE RUSTED. THE VEHICLE WAS ABLE TO BE DRIVEN TO AN AUTHORIZED DEALER WHERE IT WAS CONFIRMED THAT THE BRAKE LINES HAD FAILED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS CONTACTED. THE FAILURE AND CURRENT MILEAGES WERE 66,533.

Unknown or Other
Filed Sep 23, 201180,000 milesTX

THIS IS A SAFETY ISSUE AND GM SHOULD HAVE TO REPAIR MY TRUCK AT NO COST TO ME. *TR

Electrical System › Instrument Cluster/Panel
Filed Nov 12, 200989,323 milesGA

I OWN A 2005 GMC SIERRA 1500HD, THE SPEEDOMETER HAD BEEN MESSING UP BUT ALL THE OTHER GAUGES WORK FINE. I TOOK IT TO MY LOCAL SHOP THINKING IT WAS A LOOSE OR BROKEN CABLE. THE SHOP FOREMAN LAUGHED AND SAID THAT CHEVROLET/GMC HAS HAD A RASH OF THE CLUSTERS GO BAD, AND THAT HE ALONE HAS REPLACED 5 IN THE PAST MONTH. IF THIS IS THE CASE, I FEEL THAT I SHOULD BE REIMBURSED FOR THE $553.50 THAT I HAD TO PAY TO FIX SOMETHING THAT WAS DEFECTIVE FROM THE COMPANY. *TR

Power Train › DrivelineFire
Filed Jun 11, 200985,000 milesTX

MULTIPLE REPORTS TO THE DEALERSHIP OF A CONTINUOUS VIBRATION AND NOISE IN THE FRONT END ACCOMPANIED BY UNEVEN TIRE WEAR. TIRES WERE ROTATED REDUCING BUT NOT ELIMINATING THE NOISE. THREE TO FOUR HUNDRED DOLLARS WAS REQUESTED FROM ME BY THE DEALERSHIP TO REMOVE AND DISASSEMBLE FRONT DIFFERENTIAL FOR FURTHER INVESTIGATION. THIS REQUEST WAS DENIED BY ME BECAUSE THE VEHICLE WAS STILL UNDER WARRANTY. WITHIN 1100 MILES AND TWO WEEKS OF LAST INSPECTION BY DEALERSHIP, FRONT DRIVERS SIDE WHEEL BEARING CATASTROPHICALLY FAILED. DURING THIS EVENT THE VEHICLE BECAME NEARLY UNCONTROLLABLE AND DOVE INTO THE ONCOMING LANE, STEERING WAS VIOLENTLY REACTIVE AND THE VEHICLE ENDED UP TRAVELING OFF THE ROAD INTO THE DITCH IN THE OF THE DIRECTION OF TRAVEL. THE BRAKE ROTOR AND CALIPER HAD BECOME RED HOT SETTING FIRE TO THE DRIVE AXEL BOOT AND GRASS BENEATH THE VEHICLE. THE FIRE WAS ABLE TO BE QUICKLY EXTINGUISHED. DEATH AND/OR INJURY WERE ONLY AVOIDED DUE TO THE LACK OF TRAFFIC IN THE ONCOMING LANE AND NO OBSTRUCTIONS IN THE AREA OF THE DITCH WITHIN WHICH THE VEHICLE TRAVELED. RESULTS OF BEARING FAILURE INCLUDE DESTROYED BRAKE ROTOR, CALIPER AND PADS. THE FRONT DRIVE AXEL WAS PURGED OF GREASE THROUGH EXTREME HEATING AND AXEL BOOT WAS ALSO DESTROYED. ALTHOUGH REPAIRS HAVE BEEN COMPLETED BY THE DEALERSHIP I HAVE INCURRED A 300 DOLLAR TOWING BILL WHICH THE DEALERSHIP, GENERAL MOTORS, AND THE WARRANTY COMPANY GMPP ARE REFUSING TO COVER. THE DEALERSHIP IS CLAIMING THAT THERE IS NO DIAGNOSTIC METHOD OF IN

11 of 11 complaints, reproduced as filed.

Across model years

Worst on record: 2003
YearComplaintsRecallsFiresDeathsAssessment
2005 — this page11110Routine
20043100Routine
200316110Routine
20029100Routine
20019100Routine

Compare every Sierra 1500 HD year →

Reading this record

No unusual pattern of severe incidents in the complaint record.

Complaint counts track how many cars were sold and how long they have been on the road as much as they track quality. A common model from 2013 has had a decade to accumulate reports; a rare one from last year has not. The signal worth weighing is in the severity columns, in whether the same component keeps appearing, and in whether the manufacturer eventually opened a recall for it.

Recall repairs are free for as long as the recall stands. Check whether a specific car still has open work at NHTSA's VIN lookup.

Most recent recall on file: May 19, 2006. Source: NHTSA Office of Defects Investigation.