Page 8 of 28 · complaints 351–400 of 1,386

1996 Ford Windstar complaints

Owner reports filed with NHTSA about this vehicle, newest first and reproduced as filed. They are unverified accounts: one proves nothing, and a pattern across many is the thing worth reading. Back to the full 1996 record →

Power Train
Filed Sep 18, 2002WA

WHEN REACHING SPEED OF 25MPH SPEEDOMETER NEEDLE BOUNCES AROUND, CAUSING NO KNOWLEDGE OF SPEED.*AK

Wheels › Lugs/Nuts/Bolts/Studs
Filed Sep 17, 2002CA

LUGS: NUTS HAVE REPEATEDLY BROKEN OFF WHILE CONSUMER HAS DRIVEN VEHICLE. CONTACTED DEALER, AND THE DEALER HAS ALREADY REPLACED LUGS: BOLTS FOUR TIMES, BUT THEY WILL CONTINUE TO BREAK. *AK

Fuel System, Gasoline › Delivery
Filed Sep 12, 2002TX

CONSUMER WAS SMELLING GAS AND NOTICED A BIG PUDDLE OF GAS IN DRIVEWAY. CONSUMER FEELS THIS VERY DANGEROUS. PLEASE PROVIDE ANY FURTHER INFORMATION.*AK

Engine and Engine Cooling › Engine › Gasoline
Filed Sep 12, 2002MI

VEHICLE HAS EXTENDED WARRANTY WHICH JUST EXPIRED. FORD REGIONAL REPRESENTATIVE REJECTED REQUEST FOR ASSISTANCE. COMPLAINT LETTER SENT TO WC FORD. $1673.38 PAID FOR REPAIR OF DEFECTS. NO SAFETY DEFECT LISTED. *AK

Fuel System, Gasoline › Storage › Tank Assembly
Filed Sep 11, 2002FL

FUEL TANK LEAKING. . DEALER WAS NOT NOTIFIED AT THIS TIME. FEEL FREE TO PROVIDE ANY FURTHER INFORMATION.*AK

Unknown or Other
Filed Sep 10, 2002NJ

ENGINE LIGHT ILLUMINATED AND WAS REGISTERING HOT. TOOK TO DEALER ,AND THEY STATED THEATHEAD GASKET FAILED, AND VEHICLE WOULD NEED A REBUILT MOTOR. PLEASE PROVIDE ANY FURTHER INFORMATION.*AK

Service Brakes, Hydraulic › Foundation Components › Hoses, Lines/Piping, and Fittings
Filed Sep 10, 2002OH

WHILE DRIVING FRONT BRAKE LINE RUBBED AGAINST VEHICLE'S STRUCTURE COMPONENT, CAUSING A HOLE TO DEVELOP IN LINE, AND RESULTING IN LOSS OF BRAKES.*AK CONSUMER STATED BRAKE FLUID LEAKED ONTO CATALYTIC CONVERTER.*JB

Engine and Engine Cooling › Engine › Gasoline
Filed Sep 10, 2002GA

NO SUMMARY LISTED FOR ABOVE VEHICLE. *AK

Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip
Filed Sep 9, 2002NJ

FRONT TWO BRAKES WERE REPLACED TWICE WITHIN A YEAR WITH ADDITIONAL RETURN FOR BRAKE ADJUSTMENTS DUE TO ERRATIC SOFT PEDAL. VEHICLE IS EQUIPPED WITH ANTI LOCK BRAKES. PLEASE DESCRIBE DETAILS. *AK

Electrical System › Ignition › Module
Filed Sep 6, 2002IL

ENGINE FAILURE AT 88,000 MILES, ROUGH IDLE AT TIMES, COMPUTER REPLACED AT 75,000 MILES, HEAD GASKET BLEW, CAUSING ENGINE TO FAIL.*AK

Service Brakes, Hydraulic › Foundation Components
Filed Sep 5, 2002MI

CONSUMER STATES BRAKE (SERVICE) WARNING LIGHT STARTED COMING ON WHEN PULLING AWAY FROM A STOP. ALSO THE ANTILOCK BRAKE WARNING LIGHT IS ON. DEALER FOUND LOW BRAKE FLUID, THE FRONT BRAKE LININGS, ROTORS, REAR LINGS, AND BOTH REAR WHEEL CYLINDERS NEEDED TO BE REPLACED. HOWEVER CONSUMERS INSPECTION FOUND THAT DEALERSHIP HAD NEVER ADDED BRAKE FLUID. CONSUMER IS REQUESTING REIMBURSEMENT FOR UNNECESSARY REPAIRS AND WOULD LIKE TO SEE BRAKE FLUID SENSORS RECALLED. *TT

Engine and Engine Cooling › Engine
Filed Sep 4, 2002TX

HEAD GASKET FAILURE OF 3.8L FORD ENGINE AT A COST OF $1500 TO REPAIR. THIS IS A KNOW AND DOCUMENTED FAILURE MECHANISM ON THESE ENGINES THAT NEEDS TO BE REMEDIED.*AK

Engine and Engine Cooling › Engine › Gasoline
Filed Sep 4, 2002GA

NO SUMMARY LISTED FOR ABOVE VEHICLE. *AK

Unknown or Other
Filed Sep 3, 2002MN

DOOR AJAR INDICATOR LIGHT IS INOPERATIVE, DOESN'T KNOW IF DOORS ARE OPEN OR NOT. CONTACTED DEALER.*AK

Power Train › Automatic Transmission
Filed Sep 3, 2002NJ

TRANSMISSIONS FAILED 3 TIMES SINCE VEHICLE PURCHASED IN 1999. VERY CONCERNED ABOUT SAFETY WHILE DRIVING VEHICLE. 1ST REPLACEMENT AT 33000/2ND AT 34000, AND 3RD AT 65000. *AK

Engine and Engine Cooling › Engine
Filed Sep 3, 2002NJ

SMALL COOLANT LEAK INTO ENGINE FROM HEAD GASKET.*AK

Engine and Engine Cooling › Engine
Filed Aug 30, 2002GA

THIS COMPLAINT CONSIST OF FOUR FAILURES THAT ARE ENGINE RELATED: (1) HEAD GASKET FAILED WHILE BEING DRIVEN, AND LEAKED FLUID ONTO HOT ENGINE. (2) TIMING GASKET FAILED ALONG WITH GASKET FAILING. (3) INTAKE MANIFOLD RUNNERS FAILED, AND THE CHECK ENGINE LIGHT CAME ON. THE VAN IS UNDRIVABLE. (4) FAULTY MAIN ENGINE BEARINGS. PLEASE DESCRIBE DETAILS. *AK

Service Brakes, Hydraulic › Foundation Components › Drum › Wheel Cylinders
Filed Aug 23, 2002WI

NEED TO REPLACE SPEEDOMETER HEAD, REPLACED TIE ROD, FRONT AND REAR BRAKES, CYLINDERS, HEAD GASKET AND NOW ENGINE BLEW NEED NEW ENGINE. *AK

Service Brakes, Hydraulic › Foundation Components › Hoses, Lines/Piping, and Fittings
Filed Aug 19, 2002NY

DEALER MADE REPAIRS FOR RECALL 02V101 FOR THE FRONT RIGHT BRAKE LINES, HOWEVER CONSUMER STATES THAT NOW THE OTHER BRAKE LINES ARE CORRODED, CONSUMER FEELS ALL THE BRAKE LINES SHOULD BE INCLUDED IN THE RECALL. *SLC

Service Brakes, Hydraulic › Foundation Components › Hoses, Lines/Piping, and Fittings
Filed Aug 16, 2002CD

CONSUMER'S VEHICLE WAS EXPERIENCING THE SAME PROBLEM WITH BRAKE LINE AS STATED IN RECALL 02 V 101 000, BUT THIS VEHICLE WAS NOT PART OF RECALL DUE TO VIN. *AK

Service Brakes, Hydraulic › Foundation Components › Disc
Filed Aug 9, 2002PA

WHILE DRIVING AT 50MPH AND COMING TO A STOP, THE VEHICLE HAD EXTENDED STOPPING DISTANCE WHICH CAUSED THE BRAKES TO VIBRATE.*AK ALSO THE CONSUMER STATED THAT THE ANTILOCK BRAKES ACTIVATED WHEN COMING TO A SLOW STOP ON DRY PAVEMENT. THE VAN WAS TAKEN TO SUPPES FORD OF JOHNSTOWN PA WHO REPLACED THE RIGHT FRONT EXCITER RING. (EXCELLENT SHORT FORM) *SCC

Service Brakes, Hydraulic › Foundation Components › Hoses, Lines/Piping, and FittingsFire
Filed Aug 6, 2002MI

OWNER DROVE ABOUT A MILE AWAY FROM HOME, STEPPED ON BRAKE PEDAL, AND IT DESCENDED TO THE FLOOR. VAN LOST ALL BRAKING ABILITY DUE TO BRAKE LINE RUPTURING. TEN MINUTES LATER, VAN WAS ON FIRE DUE TO BRAKE FLUID MAKING CONTACT WITH CATALYTIC CONVERTER. MANUFACTURER STATED THAT THIS VEHICLE WAS NOT PART OF RECALL 02V101000 DUE TO VIN. PLEASE DESCRIBE DETAILS. *AK

Engine and Engine Cooling › Engine
Filed Aug 2, 2002118,000 milesIA

ENGINE BLEW A ROD WHILE CRANKING VEHICLE ON. DEALER AND THE MANUFACTURER NOTIFIED.*AK MANUFACTURER NOT WILLING TO DO ANYTHING BECAUSE THIS PARTICULAR VAN IS NOT INCLUDED IN RECALL. *TT

Power Train
Filed Aug 1, 2002ND

AT SPEEDS OF 35MPH OR HIGHER THE SPEEDOMETER NEEDLE WAVERS SEVERELY MAKING IT IMPOSSIBLE TO DETERMINE THE CORRECT SPEED. THIS DEFECT HAS BEEN REPORTED TO THE NHTSA MORE THAN 100 TIMES. I REPORTED THIS TO THE LOCAL FORD DEALERSHIP AND WAS TOLD I HAD TO PAY FOR REPAIRS. AT 49000 MILES THIS SHOULD NOT BE HAPPENING. AS A LAW ENFORCEMENT OFFICER I HAVE DRIVEN NUMEROUS FORD VEHICLES WELL OVER 100000 MILES AND NONE OF THEM HAVE HAD THIS PROBLEM. THIS SHOULD BE CONSIDERED A MANUFACTURERS FLAW AND BE REPLACED BY THEM. THIS IS DEFINATLEY A SAFETY ISSUE! IF A VEHICLE OPERATOR CANNOT DETERMINE HOW FAST THEY ARE GOING THIS CVOULD RESULT IN A SERIOUS INJURY. THIS IS EVEN MORE EVIDENT DURING REDUCED VISIBLITY AND/OR AT NIGHT WHEN IT IS EVEN MORE DIFFICULT TO DETERMINE SPEEDS. I APPRECIATE ANY ASSISTANCE IN THIS MATTER IF POSSIBLE.*AK

Electrical System › Wiring › Interior/Under DashFire
Filed Aug 1, 2002NM

WIRING HARNESS DIAGNOSED AS CAUSING FIRE UNDER DASH. SIX REPLACEMENT HARNESS'S HAVE BEEN INSTALLED, NONE FIT. BEEN WITHOUT MY VAN NOW FOR TWO MONTHS WAITING FOR THE CORRECT PART. HAVE EXPERIENCED ELECTRICAL PROBLEMS (OFF AND ON) SINCE BUYING THE VAN.*AK

Power Train
Filed Jul 28, 2002OR

FOR THE SECOND TIME IN THREE YEARS THE SPEEDOMETER NEEDLE IS JUMPING ALL OVER THE PLACE. AFTER TALKING WITH TWO DEALERS, A SPEEDOMETER REPAIR SPECIALIST WITH 30 + YEARS EXPERIENCE, AND REVIEWING THE 135 + OTHER DRIVER COMPLAINTS OF THE SAME PROBLEM, I CAN ONLY COME TO THESE CONCLUSIONS: THIS IS A FAULTY PIECE OF EQUIPMENT; FORD IS AWARE OF THIS DEFECT AND REFUSES TO RECOGNIZE AND TAKE RESPONSIBILITY FOR IT; AND THIS IS MOST CERTAINLY A CANDIDATE FOR A RECALL. WHAT ELSE DOES IT TAKE TO COME TO THE SAME CONCLUSION?*AK

Wheels › Rim
Filed Jul 25, 2002PA

WHILE TRAVELING ON THE HIGHWAY THE RIM OF THE TIRE IS CUTTING INSIDE BEAD OF THE TIRE CAUSING A BLOW OUT. THE DEALERSHIP IS AWARE OF THE PROBLEM.*JB

Engine and Engine Cooling › Engine
Filed Jul 23, 2002TX

BLOWN HEAD GASKETS ON A 3.8L ENGINE. THIS IS A KNOWN PROBLEM WITH FORD ENGINES THAT HAS NOT BEEN ADDRESSED IN COMPLETE RECALLS, ETC. THIS VEHICLE WAS WELL MAINTAINED, NEVER OVERHEATED, ETC AND THE GASKETS JUST FAILED WITH NO WARNING. ESTIMATED COSTS TO FIX ARE $1500 MINIMUM IF HEADS OR BLOCK ARE NOT CRACKED. FORD NEEDS TO RECALL AND FIX ALL 3.8L ENGINES.*AK

Wheels › Rim
Filed Jul 17, 2002CA

1. AUTO TRANSMISSION FRONT SEAL PREMATURE FAILURE CAUSING LEAKS. 2. 5.5 X 15 STEEL RIM CRACKED DUE TO MATERIAL DEFECTS, CAUSING DANGEROUS STEELING RESPONSES. BOTH DEFECTS HAVE BEEN REPORTED TO FORD SAN FRANCISOC REGION, BUT FORD DENY RESPONSIBILITY.

Power Train
Filed Jul 13, 2002AR

SPEEDOMETER ERRATIC- SWINGS TO 120 MPH AT 60 OR SO. REPLACED ORIGINAL WITH TWO SALVAGED SPEEDO HEADS. ALL FAILED.*AK

Electrical System › Ignition
Filed Jul 12, 2002SC

PLEASE CHECK INTO THESE PROBLEMS THANK YOU WAYNE KELLEY. NO SAFETY DEFECT LISTED. *AK

Power Train
Filed Jul 11, 2002NJ

THE SPEEDOMETER NO LONGER GIVES ACCURATE READINGS. IT BOUNCES UP AND DOWN AFTER 30 MPH. FORD TELLS ME THERE IS NO "KNOWN PROBLEM" WITH THIS, HOWEVER, ANY INTERNET COMPLAINT SITE CERTAINLY DOES "KNOW" ABOUT THIS. THE '95 WINDSTAR HAS ALREADY HAD A RECALL FOR THE SAME PROBLEM, WHY ISN'T THE '96 BEING TAKEN CARE OF ALSO?*AK

Engine and Engine Cooling › Engine
Filed Jul 10, 2002MN

ENGINE CHECK LIGHT REMAINS ON CONSTANTLY, VEHICLE HAS BEEN CHECKED BY DEALER SEVERAL TIMES, BUT CONSUMER WAS ADVISED LIGHT WAS NOT READING A CODE. HEAD GASKET BLEWOUT, AND DEALER ADVISED CONSUMER THAT LIGHT WAS READING A PROBLEM WITH THE HEAD GASKET, WHICH WAS LEAKING. *AK ALSO THE BATTERY WAS REPLACED.*JB

Tires › Temporary/Emergency Spare Tire
Filed Jul 5, 2002NY

SPARE TIRE IS ON OUTSIDE UNDERNEATH VEHICLE RUSTED. THIS CAUSED SPARE TIRE TO BECOME UNUSABLE. CAUSE UNKNOWN. DEALER NOTIFIED.*AK

Service Brakes, Hydraulic › Foundation Components › Disc
Filed Jul 4, 2002MD

THE BRAKES MAKE A LOUD SOUND LIKE A ROLLING DRUM WHEN YOU TRY TO STOP. IT SHAKES, RATTLES AND MAKES A LOUD DRAGGING LIKE NOISE UNTIL THE CAR STOPS. NOW YOU HAVE TO PRESS THE BRAKES ALL THE WAY DOWN IN ORDER TO JUST SLOW THE VAN DOWN. ALSO SOMETIMES WHEN YOU TRY TO ACCELERATE THE VAN WILL START TO MOVE BACKWARDS WHEN IT'S IN DRIVE. THEN WITH A HARD KICK WHICH SORT OF FEELS LIKE SOMEONE IS REAR ENDING YOU, THE VAN WILL GO FORWARD. THE BRAKES ARE SO BAD AT THIS POINT THAT SOMETIMES THE EMERGENCY BRAKE IS NEEDED JUST TO STOP THE VAN.*AK

Engine and Engine Cooling › Exhaust System › Manifold/Header/Muffler/Tail Pipe
Filed Jul 3, 2002MI

CARBON HAS GONE THROUGH THE ENTIRE EMISSIONS SYSTEM , MANIFOLD NEEDS REPLACEMENT. *AK

Engine and Engine Cooling
Filed Jul 2, 2002VA

ENGINE HEAD GASKET BLEWOUT, CAUSING BLUE EXHAUST TO COME FROM TAIL PIPE. THIS COULD HAVE CAUSED A FIRE. DEALER NOTIFIED. *AK INDICATORS ARE THAT RADIATOR COOLANT HAD BEEN LEAKING INTO OIL CAUSING 02 SENSORS TO FAIL AND BE REPLACED. DEALER ADVISED THAT ENTIRE ENGINE BE REPLACED. *TT

Engine and Engine Cooling › Cooling System
Filed Jul 1, 2002NY

VEHICLE IS LOSING COOLANT AND RUNNING ROUGH WHEN FIRST STARTED. A QUART IS ADDED EVERY 800 MILES TO VEHICLE. NO LIGHTS ILLUMINATE ON DASHBOARD. COOLANT SMELL IS COMING THROUGH EXHAUST. DEALER WAS NOT NOTIFIED. PLEASE PROVIDE MORE INFORMATION.*AK

Power Train › Automatic Transmission
Filed Jul 1, 2002NY

WHEN VEHICLE IS GOING 65MPH RPMS ESCALATE HIGHER THAT NORMAL ,AND VEHICLE DIES OUT. NO WARNING IS DETECTED WHEN STICKING BETWEEN GEARS. PLEASE PROVIDE MORE INFORMATION.*AK

Power Train
Filed Jul 1, 2002NY

ODOMETER GIVES AN INACURATE READING PAST 30MPH. CONSUMER IS ABLE TO KEEP A DESIGNATED SPEED. FORD WAS CONTACTED. PLEASE PROVIDE MORE INFORMATION.*AK

Service Brakes, Hydraulic › Foundation Components › Disc
Filed Jul 1, 2002CA

WHEN BRAKING VEHICLE JOLTS AND VIBRATES. CAUSE IS UNKNOWN. PLEASE PROVIDE ANY FURTHER INFORMATION.*AKI

Service Brakes, Hydraulic › Foundation Components › Hoses, Lines/Piping, and Fittings
Filed Jul 1, 2002AL

BRAKE LINE GOING TO RIGHT FRONT WHEEL CORRODED ,CAUSING BRAKE FAILURE AT 70 MPH ON INTERSTATE 85. *AK

Engine and Engine Cooling › Engine › Gasoline
Filed Jun 24, 2002CA

AT 60-65 MPH, ENGINE BLEWOUT WITH NO WARNING AND COULD HAVE CAUSED AN ACCIDENT. CAUSE UNKNOWN. DEALER NOTIFIED. *AK PERSONAL MECHANIC FOUND BROKEN CONNECTING ROD WHICH DAMAGED TWO CYLINDERS AND CRANKSHAFT. CONNECTING ROD EXPERIENCED METAL FATIGUE DUE TO FAULTY MANUFACTURING. ENGINE NEEDS TO BE REPLACED. *TT

Engine and Engine Cooling › Engine › Gasoline
Filed Jun 21, 2002OH

CONSUMER STATED THAT DUE TO A FACTORY DEFECT, THE ENGINE HAD TO BE REPLACED. IT WAS BROUGHT TO CONSUMERS ATTENTION BY THE SERVICE MANAGER THAT FORD MOTOR COMPANY HAD A FACTORY RECALL ON THE 1994 AND 1995 MODELS FOR THE SAME PROBLEM. *YD *NM

Engine and Engine Cooling › Engine
Filed Jun 12, 2002SC

ENGINE WOULD OVERHEAT WHILE DRIVING. VEHICLE TAKEN TO A REPAIR SHOP, AND WAS INFORMED OF A BLOWN HEAD GASKET. DEALER CONTACTED. FEEL FREE TO PROVIDE ANY FURTHER INFROMATION.*AK

Engine and Engine Cooling › Engine
Filed Jun 12, 2002NY

IN THE 20 MONTHS THAT I'VE OWNED THIS VEHICLE THE ENGINE BLOCK HAS OVER - EXPANDED TWICE - CAUSING THE HEAD GASKET TO FAIL. BOTH TIMES I WAS TRAVELING ON INTERSTATE HIGHWAYS. THIER WAS NO WARNING PRIOR TO FAILURE(COMPLETE LOSS OF POWER DUE TO HEAT FATIGUE). FORTUNATLY I WAS ABLE TO MANUEVER THE VEHICLE OFF TO THE SHOULDER WITHOUT CAUSING AN ACCIDENT. THIS IS DEFINATELY A SAFETY CONCERN FOR OTHER OWNERS OF THIS VEHICLE. *AK

Engine and Engine Cooling › Engine
Filed Jun 11, 2002OH

ENGINE CHECK LIGHT DISPLAYED, WHITE SMOKE BILLOWING OUT OF TAIL PIPE.*AK

Engine and Engine Cooling › Exhaust System › Manifold/Header/Muffler/Tail Pipe
Filed Jun 10, 2002IL

UPON STARTING VAN, OWNER SMELLED COOLANT, AND THEN NOTICED THAT VAN WAS LOSING COOLANT. OWNER TOOK VAN TO DEALERSHIP, AND THEY TOLD HIM THAT HE HAD A BLOWN INTAKE MANIFOLD GASKET, WHICH CAUSED COOLANT TO ENTER INTO EXHAUST SYSTEM. PLEASE DESCRIBE DETAILS. *AK

Electrical System › Ignition
Filed Jun 10, 2002LA

THIS SHOULD NEVER HAPPEN. THE IGNITION SYSTEM NO LONGER TURNS THE ENGINE OFF, THIS IS VERY DANGEROUS!! I AM VERY MAD. *AK

Engine and Engine Cooling › Engine
Filed Jun 10, 2002NY

HEAD GASKET FAILED AND WAS REPLACED, ALSO A NEW ENGINE COVER WAS PUT ON, A LITTLE OVER A YEAR LATER THE HEAD GASKET HAD TO BE REPLACED AGAIN AND THE ENGINE HAD TO BE CLEANED AND MILLED DUE TO THE SLUDGE BUILD UP, SERPENTINE BELT NOISY. *SLC

Reading these

NHTSA publishes every complaint as the owner wrote it and investigates only a fraction. Spelling, capitalisation and judgement are the filer’s own. What carries weight is repetition: the same component failing the same way across many filings, and whether the manufacturer eventually opened a recall for it.

Full record for the 1996 Ford Windstar → · Every Windstar year → · How the figures are calculated →