Page 9 of 12 · complaints 401–450 of 585

2006 Ford F-150 complaints

Owner reports filed with NHTSA about this vehicle, newest first and reproduced as filed. They are unverified accounts: one proves nothing, and a pattern across many is the thing worth reading. Back to the full 2006 record →

Engine and Engine Cooling
Filed Dec 29, 200998,850 milesTX

SPARKPLUG POPPING OUT WHILE DRIVING 60 MPH ON HIGHWAY ,THOUGHT IT WAS A BLOW OUT OF MY TIRE HAD TO QUICKLY MOVE OVER TO THE RIGHT AND EXIT .FOUND OUT IT WAS THE SPARKPLUG . LATER AFTER A FEW PHONE CALLS TO DEALERS AND MECHANICS THIS IS A PROBLEM THAT HAPPENS REGULARLY AND THAT FORD KNOWS ABOUT THIS PROBLEM. THIS SHOULD NEVER HAPPEN. I FEEL CHEATED AND I WOULD HAVE NEVER BOUGHT THIS TRUCK F-150 AT ALL IF I NEW ABOUT THIS. AFTER ALL THIS I WILL CONTACT THE MEDIA AND LOCAL PAPERS TO LET PEOPLE KNOW ABOUT THIS PROBLEM. I ALSO FOUND OUT IF WILL START A FIRE IF I KEPT DRIVING. *TR

Power Train
Filed Dec 15, 200928,000 milesOK

IWE SOLENOID FAILS TO ENGAGE 4WD SYSTEM. 1ST FAILURE DURING ICE STORM. DEALER REPLACED IWE. 2ND FAILURE 6 MO'S LATER, DEALER REPLACED IWE ADDED "BARE BOND TAPE" TO COVER OVER SOLENOID. 3RD/4TH FAILURE HAS OCCURRED DURING RAINY CONDITIONS OR AFTER I WASHED THE TRUCK. THE 4WD WOULD NOT ENGAGE UNTIL I HAD DRIVEN THE VEHICLE OVER 5 MILES. VEHICLE BACK AT DEALER FOR SAME PROBLEM 3 TIMES IN LESS THAN 12 MONTH PERIOD. *TR

Fuel System, Gasoline
Filed Dec 15, 200928,000 milesFL

ON FILLING UP WITH GAS AT A STATION, THE FRONT END OF THE GAS TANK FELL DOWN AND HIT THE GROUND. THE FRONT STRAP THAT HOLDS THE TANK RUSTED OUT AND BROKE. THE TRUCK IS 38 MONTHS OLD WITH 28000 MILES ON THE ODOMETER. NO VISIBLE RUST IS SHOWING ON THE PICK UP BED AND THE AUTOMOBILE HAS NEVER DRIVEN ON WINTER ROADS. I BOUGHT THE TRUCK NEW. A DEFINITE SAFETY ISSUE IS INVOLVED. IF THE TRUCK WAS MOVING WHEN THIS HAPPENED, AN EXPLOSION WOULD BE THE RESULT. *TR

Visibility › Power Window Devices and Controls
Filed Nov 29, 200930,800 milesCA

WINDOW FELL DOWN WHILE DRIVING ON THE FREEWAY. LOUD NOISE AS WINDOW FELL INSIDE THE DOOR I ALMOST CRASHED. VERY CLOSE CALL. I HAVE TALKED TO MANY OWNERS OF THIS SAME MODEL , DIFFERENT YEARS, ALL REPORT THE SAME PROBLEM. *TR

Engine and Engine Cooling
Filed Nov 27, 200980,000 miles00

2006 FORD F150 80,000KM IN FOR SERVICE THE DEALER CALLED AND INDICATED WHILE REMOVING THE PLUGS 6OUT OF 8 BROKE A COMMON ISSUE WITH THE 5.4 TRITON 3VALVE ENGINE. QUOTE $2000 OR POSSIBLY MORE. I PURCHASED THE TRUCK FOR OVER $50,000 AND NOW IT WILL NOT RUN AND HAS SAT FOR 2 MONTHS, THE FORD DEALER ALSO HAS THREE OTHER TRUCKS WITH THE SAME ISSUE THEY HAVE ADVISED TO TAKE THE TRUCK ELSEWHERE???? ALL SHOPS IN MY CITY ARE REFUSING THIS ENGINE TO WORK ON WHAT TO DO I'M STRANDED BY THE MANUFACTURER TO WHOM I HAVE BEEN A LOYAL CUSTOMER. AS I RESEARCH THIS ISSUE IT HAS BECOME SO WIDESPREAD I DON'T UNDERSTAND WHY FORD MOTOR COMPANY HAS NOT BEEN TAKEN TO TASK OVER THIS VERY SERIOUS ISSUE. *TR

Engine and Engine Cooling
Filed Nov 24, 200947,344 milesCA

MY 2006 F 150 HAS SHUT OFF TWICE ON ME WHILE DRIVING ON THE FREEWAY. AND AFTER BARELY AVOIDING THE SEMI BEHIND ME I MANAGED TO PULL OFF THE SIDE OF THE FREEWAY AND TURNED THE KEY OFF , AFTER WAITING ABOUT A MINUTE I TURNED THE KEY ON AND THE CAR RAN FINE FOR ABOUT THREE MONTHS AND THEN IT HAPPENED AGAIN ON THE FREEWAY.THE LIGHT COMES ON TO SIGNIFY THAT THE PROBLEM IS THE ELECTRONIC THROTTLE CONTROL, BUT I CALLED AROUND A FEW PLACES AND THEY ALL SAY THE SAME THING ,THEY CANT DO ANYTHING UNLESS THE CHECK ENGINE LIGHT IS ON. DOES SOME ONE HAVE TO DIE IN ORDER FOR FORD TO FIX THIS PROBLEM.. IS IT WORTH LOSING A LIFE OVER? *TR

Engine and Engine Cooling › Engine
Filed Nov 2, 200969,000 milesPA

I PURCHASED A FORD F150 TRUCK WITH 65,000 MILES FROM A FORD DEALER. AFTER MONITORING THE ENGINE OIL OVER THE FIRST 3 MONTHS I TOOK IT TO THE FORD DEALER 2 TIMES FOR AN ENGINE OIL CONSUMPTION TEST. THIS TRUCK USES 1 QUART OF OIL PER THOUSAND MILES BEING DRIVEN. IT DOES NOT LEAK OIL, IT BURNS IT. AFTER CONTACTING MY LOCAL FORD DEALER AS WELL AS FORD MOTOR COMPANY, THEY STATED THAT THIS IS "NORMAL." THIS IS NOT NORMAL FOR A 2006 VEHICLE. IN A TIME WHEN THE UNITED STATES IS CONCERNED WITH GLOBAL WARMING, THIS VEHICLE IS PRODUCING EMISSIONS THAT ARE WAY OUT OF THE ORDINARY. I WILL BE STUCK WITH A VEHICLE THAT CANNOT PASS EMISSIONS TESTS WHEN THEY BECOME MANDATORY IN THIS AREA. IF YOU ARE NOT THE AGENCY TO CONTACT, PLEASE REFER ME TO SAID AGENCY. *TR

Service Brakes, Hydraulic
Filed Oct 31, 200958,000 milesMA

UNINTENDED ACCELERATION HAS OCCURRED FOUR TIMES WITHIN A YEAR ON MY 2006 FORD F150. HAPPENS AT LOW SPEED WHEN I TOUCH THE BRAKE PEDAL. PUMPING OR JAMMING ON THE BRAKE SEEMS TO STOP IT. THIS IS DEFINITELY NOT A CASE OF MY FOOT HITTING BOTH PEDALS AT ONCE. IT HASN'T CAUSED AN ACCIDENT YET BUT EASILY COULD DO SO IN THE WRONG SITUATION. I'M FILING THE MOST RECENT INCIDENT. *TR

Fuel System, Gasoline
Filed Oct 30, 200960,000 milesNJ

MY 2006 F150 WILL STALL WHILE DRIVING. I WOULD SHUT THE TRUCK OFF AND IT WOULD START BACK UP AND NOT GIVE ME A PROBLEM FOR ANOTHER DAY OR SO. IT ONLY STALLS WHILE I AM DRIVING AND IT DOESN'T MATTER WHAT SPEED I AM DRIVING. *TR

Power Train › Driveline › Driveshaft
Filed Oct 23, 200929,000 milesOH

TL*THE CONTACT OWNS A 2006 FORD F150. WHILE DRIVING 60 MPH HE HEARD CLANGING NOISES IN THE REAR END OF THE AXLE. HE THEN PULLED OVER TO INSPECT THE VEHICLE, BUT HE COULD NOT IDENTIFY THE CAUSE. AFTER SEVERAL DAYS WHILE DRIVING, THE FAILURE RESURFACED. UPON FURTHER INSPECTION HE NOTICED THAT THE CARRIER BEARING AND THE DRIVE SHAFT WERE LOOSE. THE MANUFACTURER WAS NOTIFIED AND HE WAS ADVISED THAT THE THREE YEAR WARRANTY EXPIRED , THEREFORE, HE WOULD HAVE TO PURCHASE A NEW DRIVE SHAFT FOR $750.00 PLUS LABOR. NO REPAIRS WERE MADE, AND THE VEHICLE WAS NOT DRIVABLE. THE FAILURE AND CURRENT MILEAGES WERE 29000. UPDATED 11/12/09 *CN UPDATED 11/16/09

Visibility › Power Window Devices and Controls
Filed Oct 17, 200942,000 milesMD

DRIVERS WINDOW CONTROL. *TR

Power Train › Automatic TransmissionCrash
Filed Oct 6, 200936,139 milesSC

LAST YEAR MY BRAKES FAILED ON MY FORD F-150 2006, FORTUNATELY I WAS CLOSE BY THE DEALERSHIP I PURCHASED THE VEHICLE FROM. LAST MONTH MY DAUGHTER WAS DRIVING MY TRUCK AND THE REAR WHEELS LOCKED UP ON THE SAME TRUCK, ALMOST CAUSING HER TO GO OVER A BRIDGE, THE RAIL STOPPED HER. I JUST WANT TO KNOW IF ANY OTHERS HAVE HAD THIS SAME EXPERIENCE. *TR

Visibility › Power Window Devices and Controls
Filed Sep 24, 200932,000 milesMA

FAILURE OF THE DRIVERS SIDE POWER WINDOW SWITCH. OVER A MATTER OF MONTHS, THE OPERATION OF THE SWITCH DETERIORATED. INITIALLY, WHEN THE DRIVERS DOOR WINDOW SWITCH WAS PRESSED TO CLOSE, THE WINDOW WOULD HESITATE. THIS HESITATION BECAME WORSE UNTIL THE WINDOW WOULD NOT CLOSE WITHOUT REPEATED ATTEMPTS TO CLOSE THE WINDOW. AT TIMES, THE WINDOW HAD TO REMAIN OPEN OVERNIGHT AND AT SOME POINT IN TIME, THE CLOSE BUTTON WOULD WORK AGAIN. THERE WAS NO CLEAR INDICATOR TO A CONDITION THAT WOULD INITIATE THIS PROBLEM, NOR WAS THERE ANY PROCEDURE TO RETURN THE SWITCH TO OPERATION (ASIDE FROM REPEATED ATTEMPTS TO CLOSE THE WINDOW. THE MATTER WAS BROUGHT TOP THE ATTENTION OF FORD DURING THE FULL WARRANTY PERIOD AND THE DRIVERS DOOR WINDOW SWITCH ASSEMBLY REPLACED. THIS REPAIR APPEARS TO HAVE RESOLVED THE PROBLEM (IT HAS NOT OCCURRED SINCE). THIS INCIDENT IS BEING REPORTED AFTER LEARNING OF NUMEROUS OTHERS WHO HAVE EXPERIENCED THIS FAILURE. THESE CONVERSATIONS WERE WITH OTHERS OF F-150 AND OTHER FORD VEHICLES OF THE 2005-2006 ERA. A HIGH PERCENTAGE HAVE EXPERIENCED THIS PROBLEM. IF THE FAILURE OCCURRED UNDER THE 3YR/36,000 MILE WARRANTY, SWITCHES WERE NORMALLY REPLACED WITH NO COST TO THE VEHICLE OWNER. HOWEVER, M LARGE PORTION OF PEOPLE HAVE EXPERIENCED THIS CONDITION SHORTLY BEYOND THE WARRANTY PERIOD AND HAVE HAD TO LIVE WITH THE DEFECTIVE SWITCH OR PAY FOR REPLACEMENT. THE LARGE NUMBER OF PEOPLE WHO HAVE EXPERIENCED THIS FAILURE IS INDICATIVE OF A DEFECT IN THE SWITCH ASSEMBLY. *TR

Air Bags › FrontalCrash
Filed Sep 18, 2009CA

CRASH ON FREEWAY, CAR HIT ME, CAR HIT CENTER DIVIDER, MADE ME FLIP DOWN THE FREEWAY. AIR BAGS DID NOT GO OFF. CAR IS TOTALED. *TR

Engine and Engine Cooling › Exhaust System
Filed Sep 5, 200944,000 milesVA

I REPORTED MY CATALYTIC CONVERTERS WENT BAD TO RICHMOND FORD LLC. I HAVE A 2006 FORD F-150 XLT WITH 44,000 MILES. THE SERVICE MANAGER INFORMED ME THAT THE 3 YEAR, 36,000 MILE FACTORY WARRANTY WAS PAST. IT WAS DURING A ROUTINE STATE INSPECTION MY MECHANIC FOUND THE ISSUE. I AGAIN CALLED MY MECHANIC. HE INFORMED THAT THERE IS AN 8 YEAR 80,000 MILE FEDERAL EMISSIONS WARRANTY. I AGAIN CALLED RICHMOND FORD LLC. SPOKE WITH THE SERVICE MANAGER, HE TOLD ME THAT THERE WAS NO SUCH WARRANTY. I HAD TO TAKE MY TRUCK TO A LOCAL EXHAUST SPECIALIST. IT TOOK A WEEK AND OVER $2000 TO REPAIR MY TRUCK. I CALLED FORD MOTOR COMPANIES CUSTOMER CARE LINE. THEY INFORMED ME THERE WAS A FEDERAL EMISSIONS WARRANTY AND IT WAS FOR 8 YEARS OR 80,000 MILES. NOW I AM OUT $2000 AND I AM FIGHTING WITH FORD TO RECOVER MY EXPENSES, LOST TIME FROM WORK WITH NO SUCCESS CAN YOU ASSIST OR PROVIDE ME WITH ANY CONTACT INFORMATION TO ASSIST ME IN THIS MATTER. YOUR ASSISTANCE WOULD BE GREATLY WELCOME. *TR THANKS, BRIAN M DOUGHERTY

Steering › Hydraulic Power Assist › Pump
Filed Aug 24, 200962,000 milesIL

TL*THE CONTACT OWNS A 2006 FORD F150. WHILE DRIVING APPROXIMATELY 20 TO 25 MPH ON NORMAL ROAD CONDITIONS A LOUD NOISE EXPELLED FROM THE STEERING WHEEL. THE DRIVER EXERTED HIGHER EFFORT TO TURN THE STEERING WHEEL AND WAS ABLE TO CONTINUE DRIVING WITH CAUTION. THERE WERE NO WARNING LIGHTS ILLUMINATED ON THE INSTRUMENT PANEL. THE CONTACT STATED THAT HE WOULD PERFORM THE REPAIRS ON THE VEHICLE. THE CONTACT IS AWARE OF THE SAFETY RISK INVOLVED. THE FAILURE AND CURRENT MILEAGES WERE 62,000. UPDATED 10/13/09. *LJ THE CONSUMER STATED A POWER STEERING PUMP SHOULD FAIL ON A 3 YEAR OLD VEHICLE. UPDATED 10/15/09

Service Brakes, Hydraulic
Filed Aug 16, 200916,000 milesVA

PLEASE SEE ODI#10278394. COMPLAINT CONTINUED. TRUCK TAKEN TO GARAGE TO BE FIXED IN JANUARY 09 BECAUSE OF VIBRATION IN STEERING FROM BRAKES. OCT, GUARANTEE RUN OUT, AND BRAKES STILL NOT FIXED. VIBRATION CONTINUED. ORDERED NEW PERFORMANCE ROTORS AND PADS. UPON INSTALLATION OF THESE ITEMS I INSPECTED CALIPERS AND FOUND CRACKS AND CHIPS IN CYLINDER PLUNGERS WHICH CONNECT TO PUSH THE PADS. I WOULD SAY THIS CAME FROM CONSTANT VIBRATION OF THE FRONT BRAKES WHICH FORD DID NOT FIX FOR EIGHT MONTHS. THE CENTER PLUNGER OF THESE CALIPER PISTONS ARE MADE OF A FIBER BOARD WHICH WILL NOT STAND UP TO VIBRATION, FIBER BOARD IS A VERY HARD AND BRITTLE MATERIAL WHICH IS GOOD FOR HEAT AND WEAR BUT NOT VIBRATION. CALIBERS HAVE TO BE REPLACED. OF COURSE AT MY EXPENSE. TRUCK IS UNDRIVEABLE AND THIS CONDITION CAN CAUSE A VERY SERIOUS ACCIDENT AND DEATH IF BREAKDOWN OF THIS FIBER BOARD TYPE MATERIAL SHOULD FAIL WITHOUT NOTICE. YOU WOULD COMPLETELY LOSE YOUR CONTROL AND BRAKES. *TR

Electrical SystemFire
Filed Aug 4, 200962,000 milesMO

MY 2006 FORD F 150 WITH A 4.6 LT V-8 FACTORY INSTALLED SPARK PLUG CAME OUT DAMAGING THE IGNITION COIL AND STARTING A SMALL FIRE. *TR

Service Brakes, Hydraulic
Filed Jul 27, 2009VA

BRAKE DEFECT 2006 FORD 4X4 XLT PICKUP. VIBRATION IN VEHICLE WHEN STOPPING. *TR

Tires
Filed Jul 21, 2009CA

I PURCHASED FIRESTONE DESTINATION 20 INCH TRUCK TIRES, HAVE ONLY A FEW THOUSAND MILES ON THEM AND THE SIDEWALL BLEW OUT ON THE FREEWAY ALMOST CAUSING A ROLL OVER. *TR

Wheels
Filed Jul 20, 200963,000 milesMI

SLOW AIR LEAK IN TIRE. DEALER FOUND A CRACK IN THE INSIDE OF THE WHEEL NEXT TO THE TIRE BEAD. CRACK IS ONLY ON THE INSIDE, VERTICAL FACE OF THE WHEEL. THIS IS THE FIRST TIME FOR THIS FAILURE ON THIS VEHICLE SINCE I OWNED IT. THE SERVICE PERSON OFFERED TO SELL ME A NEW WHEEL. I ASSUME THIS PART IS OEM AND HAS NEVER BEEN REPLACED. I ORDERED THE NEW PART. *TR

Steering
Filed Jul 2, 200935,000 milesIL

STEERING GOT HARD, WOULDN'T RETURN TO CENTER, NEARLY PUT TRUCK INTO DITCH AFTER TURNING OUT OF DRIVEWAY.....THOUGHT POWER STEERING WAS INOP...SEEMS THE COUPLI NG WAS SEIZED UP....DEALER SAID IT HAPPENS ALL THE TIME...I BELIEVE THIS IS A SERIOUS SAFETY DEFECT...IT WAS COVERED UNDER AN EXTENDED WARRANTY, BUT STILL COST ME THE DEDUCTIBLE ,PLUS AS IT WAS FAILING , MY DRIVING PROBABLY SEEMED ERRATIC TO ANYONE VIEWING THE STRUGGLE TO GET VEHICLE STRAIGHTENED OUT AFTER A TURN....I BELIEVE THIS IS A RECALLABLE ITEM.... STEERING DEFECTIVE. *TR

Power Train › Driveline
Filed Jun 17, 200926,955 milesIA

THE INTEGRATED WHEEL END SOLENOID IS PRONE TO WATER FROM THE COWL DRAINING ONTO IT, THUS SHORTING OUT AND ALLOWING THE 4X4 VACUUM SYSTEM TO LOSE VACUUM. WHEN THIS HAPPENS, THE TRUCK'S FOUR WHEEL DRIVE SYSTEM ENGAGES UNEXPECTEDLY AND CAUSES DAMAGE TO THE WHEEL HUBS. ONCE THIS HAPPENS, THE DEALERSHIP COSTS ARE VERY EXPENSIVE, REQUIRING A NEW IWE SOLENOID, VACUUM SYSTEM, AND FRONT HUBS. *TR

Service Brakes, Hydraulic
Filed Jun 13, 20096,000 milesCA

TRUCK BEGAN SHUDDERING WHEN BRAKING @ LOW/HIGH SPEEDS. WAS TOLD ROTORS WARPED @ APPROXIMATELY 6,000MI. DEALERSHIP HAD THE ROTORS MACHINED AND THEN ADJUSTED CALIPERS. AFTER DRIVING TRUCK OFF NOTICED BRAKE PEDAL WAS SLIGHTLY SOFTER BUT NO LONGER FELT VIBRATION/SHUDDERING. AT APPROXIMATELY 9,000MI ONCE GAIN FELT SLIGHT SHUDDER/VIBRATION WHEN BRAKING. TOOK TRUCK TO DEALERSHIP WITH APPROXIMATELY 13,000MI AND WAS TOLD ROTORS WERE ONCE AGAIN WARPED. I HAD CERAMIC BRAKES INSTALLED @ APPROXIMATELY 24,000MI AND NEW ROTORS INSTALLED @ APPROXIMATELY 30800MI. WITH THE ROTORS INSTALLED SIGNIFICANT VIBRATION STILL OCCURS WHEN BRAKING AT ANY SPEED. SAFETY CONCERNS FOR SOME TIME NOW. APPARENTLY SHUDDERING NOT DUE TO WARPED ROTORS AS DEALERSHIP SUGGESTED. *TR

Parking Brake › Driveline › Hydraulic › Actuator
Filed May 27, 200921,000 milesKY

TL*THE CONTACT OWNS A 2006 FORD F-150. WHEN THE CONTACT APPLIED PRESSURE TO THE BRAKE PEDAL, HE HEARD A LOUD SCRAPING NOISE. WHILE DRIVING APPROXIMATELY 50 MPH, HE EXPERIENCED UNWARRANTED FOUR WHEEL DRIVE ENGAGEMENT, WHICH CAUSED THE VEHICLE TO DECELERATE. THE DEALER REPLACED THE IWE SOLENOID AND THE ACTUATOR. SEVERAL DAYS AFTER THE REPAIR, THE FAILURE RESURFACED AND BECAME PROGRESSIVELY WORSE. HE TOOK THE VEHICLE BACK TO THE DEALER, BUT THEY WERE UNSUCCESSFUL IN LOCATING THE CAUSE OF THE FAILURE. THE FAILURE MILEAGE WAS 21,000 AND CURRENT MILEAGE WAS 33,387.

Fuel System, Gasoline
Filed May 18, 200928,000 milesGA

FILED PREVIOUS COMPLAINT ABOUT MY TRUCK. IT NOW BLOWS BLACK SMOKE WHEN IT CRANKS. IT IS A GOOD INDICATION THAT IT RECEIVING A RICH MIXTURE OF GAS. THIS NEEDS TO BE RESEARCHED. I KNOW IT TIES IN WITH THE MASS AIR FLOW SENSOR, BUT FORD INDICATES EVERYTHING IS NORMAL ALTHOUGH I AM SEEING BLACK SMOKE NOW WHEN I CRANK UP MY TRUCK. *TR

Steering
Filed May 15, 200985,000 milesOH

2006 FORD F-150, WHEN MAKING A TURN WHILE DRIVING, THE STEERING WHEEL GETS VERY STIFF, THEN LOOSENS UP EVERY HALF TURN, OCCASIONALLY BINDING UP TO THE POINT OF NOT BEING ABLE TO STEER AT ALL. UPON INSPECTION, FOUND THE STEER SHAFT UNIVERSAL BINDS UP. HAS BEEN GREASED SEVERAL TIMES, WORKS FINE FOR A WEEK, AND THEN STARTS BINDING UP AGAIN. REQUIRES GREAT FORCE TO TURN AND AVOID ACCIDENTS IN TURNS. IF UNIVERSAL BREAKS, ALL STEERING CONTROL WILL BE LOST WHILE TURNING. *TR

Engine and Engine Cooling
Filed May 14, 200985,000 milesVA

2004AND 2006 FORD F250 AND 150 SPARKS PLUGS BLOW OUT AND COSTLY REPAIR ON FACTORY INSTALL PLUGS. *TR

Fuel System, Gasoline
Filed May 14, 2009118,000 milesSC

FORD F-150 2006 WITH 5.4 L LEAKS FUEL OUT OF THE TOP OF THE FUEL TANK WHEN FILLING, THE FUEL STATIONS PUMP DOES NOT SHUT OFF WHEN THE TANK IS FULL CAUSING GASOLINE TO BE SPILLED ON THE GROUND. THIS STARTED AND THEN THE FUEL GAUGE STOPPED WORKING SO I HAVE NO IDEA HOW MUCH FUEL TO PUMP BEFORE THIS HAPPENS AT EVERY FILL-UP. THE DEALER HAS REPLACED THE FUEL FILLER TUBE AND HAS ORDERED A NEW FUEL GAUGE BUT FOR TWO WEEKS HAS BEEN UNABLE TO SOLVE THE PROBLEM. THIS IS NOT ONLY A SAFETY ISSUE BUT ALSO AN ENVIRONMENTAL ISSUE. I WAS INFORMED BY AN ONLINE FORD EXPERT MECHANIC, THAT THERE WERE OTHER INSTANCES OF FUEL LEAKS ON THIS MODEL (GASKETS AT THE FUEL PUMP ASSEMBLY). *TR

Suspension › Rear
Filed Apr 27, 200935,500 milesTX

I DISCOVERED A LEAKY REAR SHOCK ABSORBER ON MY 2006 FORD TRUCK WHILE STILL UNDER WARRANTY. I TOOK IT TO MY DEALER WHO CONFIRMED THAT THE SHOCK ABSORBER WAS DEFECTIVE AND WOULD REPLACE IT, BUT NOT THE PAIR. EVERY PROFESSIONAL SHOP THAT I HAVE SPOKEN WITH, TO INCLUDE THE FORD DEALER, SAYS SHOCK ABSORBERS SHOULD ALWAYS BE REPLACED IN PAIRS, BUT FORD REFUSES TO REPLACE THE PAIR--IT SAYS IT WILL ONLY REPLACE THE DEFECTIVE ONE. I APPEALED TO FORD MOTOR CORP AND THEY TOO REFUSED. I BELIEVE THAT IS WRONG AND UNSAFE. *TR

Engine and Engine Cooling
Filed Apr 16, 200940,000 milesCA

TL*THE CONTACT OWNS A 2006 FORD F-150. WHILE DRIVING APPROXIMATELY 60 MPH, THE CONTACT NOTICED AN UNIDENTIFIED WARNING INDICATOR ILLUMINATE ON THE INSTRUMENT PANEL. THE VEHICLE STALLED, BUT WAS ABLE TO BE RESTARTED IMMEDIATELY. SHE TOOK THE VEHICLE TO THE DEALER AND WAS INFORMED THAT IT WOULD COST $700 TO REPAIR THE VEHICLE. THE MANUFACTURER DID NOT ASSIST. SHE IS IN THE PROCESS OF HAVING THE VEHICLE REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 40,000.

Engine and Engine Cooling › Engine
Filed Apr 9, 200967,000 milesTX

TL*THE CONTACT OWNS A 2006 FORD F-150. WHILE DRIVING 65 MPH, THE VEHICLE BEGAN TO SHAKE. THE CONTACT EXITED THE HIGHWAY AND NOTICED THAT THE CHECK ENGINE INDICATOR WAS ILLUMINATED. THE CONTACT PULLED OVER TO CHECK THE FLUIDS AND TIRES, BUT THERE WAS NO EVIDENCE AS TO WHAT CAUSED THE FAILURE. THE VEHICLE WAS RESTARTED AND BEGAN SHAKING AGAIN. THE VEHICLE WAS TAKEN TO A FORD DEALER AND THEY STATED THAT A SPARK PLUG BLEW OUT AND EJECTED ITSELF FROM THE ENGINE, WHICH DAMAGED THE CYLINDER HEAD. THE DEALER INSERTED A HELICAL COIL TO THE HEAD OF THE CYLINDER, BUT IT WAS NOT A FULL REPAIR. THE VEHICLE WAS TAKEN TO ANOTHER DEALER AND THEY ARE WAITING FOR HER TO DECIDE WHETHER OR NOT TO BREAK DOWN THE ENGINE FOR FURTHER DIAGNOSIS. THE CONTACT HAS A WARRANTY THAT CAN BE USED FOR THIS REPAIR, BUT THE WARRANTY DEPARTMENT IS DENYING THIS REPAIR. THE FAILURE AND CURRENT MILEAGES WERE 67,000.

Structure › Frame and Members
Filed Apr 2, 200949,000 milesCO

I WAS DRIVING MY TRUCK AND THE POWER STEERING FELT LIKE IT WAS GOING OUT WHEN I PLACED MY TRUCK IN 4 WHEEL DRIVE TO DRIVE UP MY DRIVEWAY. I IMMEDIATELY CALLED A FORD SERVICE DEPARTMENT THE NEXT MORNING TO HAVE THEM DIAGNOSE THE PROBLEM. APPARENTLY, THE FRONT DIFFERENTIAL BRACKET BROKE AWAY FROM THE FRAME OF THE TRUCK AND WAS PUSHING UP INTO THE STEERING SHAFT KNUCKLE PROHIBITING SMOOTH TURNING. THE 3 ASC CERTIFIED MECHANICS THAT LOOKED AT THIS ADVISED IT WAS A MANUFACTURER DEFECT BECAUSE THE BRACKET WHICH SHOULD HAVE HAD APPROXIMATELY AN 8 INCH WELD ONLY HAD 2 ONE INCH SPOT WELDS HOLDING IT IN PLACE. UNTIL THE PROBLEM WAS REPAIRED, I COULD NOT USE THE 4 WHEEL DRIVE. I WAS ADVISED BY ALL 3 MECHANICS THAT USING THE 4 WHEEL DRIVE UNTIL REPAIRED COULD RESULT IN A POTENTIALLY DANGEROUS ACCIDENT. FORD IS AWARE OF THIS MANUFACTURER DEFECT BECAUSE THEY HAVE A REPAIR KIT FOR THIS PROBLEM WHICH IS $600.00. THEY WILL NOT SAY WHAT THE AMOUNT OF LABOR IS UNTIL THE REPAIR KIT IS PURCHASED. I TOOK THE VEHICLE TO A LOCAL SHOP WHO SAID THEY COULD FIX IT FOR LESS THAN WHAT A FORD SERVICE SHOP WOULD CHARGE. THE ASC MASTER CERTIFIED MECHANIC REPAIRED THE PROBLEM BY SIMPLY WELDING THE EXISTING BRACKET THE WAY IT SHOULD HAVE BEEN WELDED BY THE MANUFACTURER. I CONTACTED FORD MOTOR COMPANY AND THEY WOULD NOT TAKE ANY RESPONSIBILITY FOR THIS POTENTIALLY DANGEROUS PROBLEM. *TR

Structure1 injured
Filed Mar 3, 2009MO

1. I WAS TRYING TO OPEN A FORD F-150 1/2 DOOR FROM THE INSIDE TO GET OUT OF THE REAR PASSENGER SIDE SEAT. AS I WENT TO GRAB THE PLASTIC HANDLE TO EXIT THE VEHICLE, THE FRONT PASSENGER WAS ATTEMPTING TO ASSIST IN OPENING THE DOOR FROM OUTSIDE THE VEHICLE. 2. MY FINGER WAS PINCHED IN THE LEVER AS THE FRONT PASSENGER LIFTED THE LATCH MECHANISM AND 2/3 OF THE PHALANGE ON MY LEFT INDEX FINGER WAS PINCHED IN THE HANDLE AND AMPUTATED. THE DOOR NEVER OPENED, THE HANDLE WAS NOT FULLY OPENED WHEN I YELLED, CAUSING THE OTHER INDIVIDUAL TO RELEASE THE LATCH. I HAD TO HAVE IMMEDIATE SURGERY TO SAVE THE REMAINING PORTION OF THE PHALANGE. DUE TO THE COMPLETE AMPUTATION, THEY WERE UNABLE TO REATTACH MY FINGER. 3. TO MY KNOWLEDGE THERE IS NOT A CORRECTION TO THIS EVENT. MY NIECE AND NEPHEW HAVE ALSO HAD THEIR FINGERS PINCHED DUE TO THE DESIGN FLAW OF THE INTERIOR REAR PASSENGER 1/2 DOOR OPENING MECHANISMS. (THIS IS MY BROTHER-IN-LAW'S VEHICLE. HE IS SENDING ME THE VIN AND OTHER INFORMATION REGARDING THE TRUCK. PLEASE CONTACT ME IF YOU NEED THIS INFORMATION.) *TR

Air BagsCrash
Filed Feb 19, 200964,000 milesOH

TL*THE CONTACT OWNS A 2006 FORD F-150. WHILE DRIVING APPROXIMATELY 40 MPH, THE CONTACT STRUCK A DEER AND SEVERELY DAMAGED THE VEHICLE. NONE OF THE AIR BAGS DEPLOYED. THERE WERE NO AIR BAG WARNING INDICATORS ILLUMINATED ON THE INSTRUMENT PANEL PRIOR TO THE FAILURE. A POLICE REPORT WAS FILED. THERE WERE NO INJURIES. THE CONTACT HAS PICTURES OF THE FAILED INCIDENT. HE IS IN THE PROCESS OF NOTIFYING FORD TO DETERMINE THE CAUSE OF THE FAILURE. THE FAILURE AND CURRENT MILEAGES WERE 64,000.

Fuel System, Diesel
Filed Feb 18, 200917,350 milesMN

2 2006 FORD F150 TRUCKS W/ 5.4 MOTORS HAD SAME PROBLEM IN SAME WEEK. BOTH WHILE IN PARK AT NIGHT ROLLED BACKWARDS THEN STOPPED AGAIN. *TR

Unknown or Other
Filed Feb 3, 200940,974 milesNJ

2006 FORD F150 4X4 CK HARNESS AND SWITCHES FOUND DEFECTIVE SOLENOID AND VAC LEAK TO LEFT FRT HUB. ISOLATE VAC LEAK REPAIR VAC LINE. *TR

Vehicle Speed Control
Filed Feb 3, 200946,400 milesGA

TL*THE CONTACT OWNS A 2006 FORD F-150. WHILE DRIVING 55 MPH, THE VEHICLE DECELERATED AND THE SPEED WOULD NOT INCREASE WHEN THE ACCELERATOR PEDAL WAS DEPRESSED. THE FAILURE OCCURRED WITHOUT WARNING. THE CONTACT WAS ABLE TO SAFELY MANEUVER THE VEHICLE TO THE SHOULDER OF THE ROAD. THE VEHICLE WAS TAKEN TO THE DEALER, BUT THEY COULD NOT DETERMINE THE CAUSE OF THE FAILURE. THE MANUFACTURER STATED THAT THERE WAS NO CURRENT RECALL ON THE VEHICLE AND ADVISED HIM TO HAVE IT INSPECTED BY THE DEALER. THE FAILURE AND CURRENT MILEAGES WERE 46,400.

Fuel System, Gasoline
Filed Jan 16, 200924,200 milesGA

FUEL ECONOMY IS NOT IN ACCORDANCE WITH STANDARDS ON THE 4.6L F150. I HAVE CHECKED AND CHECKED IT TIME AND TIME AGAIN. I AM SUPPOSED TO ACTUALLY GET BETTER GAS MILEAGE ON THE HIGHWAY. AROUND TOWN AND ON THE HIGHWAY, SINCE THE PURCHASE OF MY TRUCK IN 2006 IT HAS BEEN GETTING 13 MPG. I JUST RECENTLY PLACED A K&N FILTER ON IT IN ORDER TO HELP WITH THE MILEAGE. I AM NOW GETTING 15MPG HIGHWAY AND AROUND TOWN. BEFORE THE CHANGE, THE TRUCKS IDLE WAS ROUGH AND DROPPED BELOW 1,000 RPMS. AFTER THE CHANGE, IT'S STILL THE SAME. I TOOK IT TO A TWO DIFFERENT FORD DEPARTMENTS AND SPOKE WITH THEM ABOUT THE CONCERN THAT I HAD AND BOTH TOLD ME IT WAS THE WAY I DROVE THE TRUCK. WRONG. WHEN THERE IS BLACK SOOT ON THE EXHAUST PIPE AND IT'S NOT CLEAN, THAT'S AN INDICATION OF A MAF SENSOR OR ONE OF THE OXYGEN SENSORS HAVE GONE BAD. I HAVE NEARLY 25,000 MILES ON MY TRUCK AND AM FIXING TO REPLACE THE MAF SENSOR DUE TO THE FACT THAT A MAF SENSOR WILL NOT SHOW UP AS BEING DAMAGED AND NO COMPUTER CODES ARE RELAYED THROUGH THIS. THE OXYGEN SENSORS WOULD SHOW COMPUTER CODES. I DO HAVE IT ON FILE AT WAYNE MORRIS FORD IN PERRY, GA WHERE THEY HAD CHECKED THE TRUCK AND STATED NOTHING WAS WRONG, I WAS JUST GETTING BAD GAS. THIS WAS BEFORE I CHANGED OUT THE AIR FILTER. IT IS AGGRAVATING IN KNOWING THAT ONE, I AM DRIVING A TRUCK THAT NOW GETS 15 MPG CITY/HIGHWAY WHERE BEFORE IT WAS 13 MPG WHEN I SHOULD BE GETTING 17/20 MPG. *ALSO, HERE IS A KEYNOTE. THE 2006 CRUISE CONTROL ASSEMBLY WAS MESSED UP ON THE TRUCK WHEN

Electrical System
Filed Dec 28, 20087,536 milesMN

2006 F150 4X4 LARIAT, 7557 MILES. IN COLD TEMPERATURE BACKUP SENSOR SOUNDS ALARM AS IF OBSTRUCTION IS CLOSE WHEN THERE IS NONE. TOOK TO LOCAL DEALER AND SALES SAID THIS IS NORMAL FOR THIS MODEL. AM WAITING FOR SERVICE TO SCHEDULE APPOINTMENT AS TRUCK ONLY HAS A FEW MONTHS LEFT OF WARRANTY. TRUCK IS ONLY DRIVEN IN WINTER AND THIS IS FIRST TIME IN 3 YEARS THIS HAS HAPPENED. *TR

Service Brakes, HydraulicCrash2 injured
Filed Dec 10, 200839,537 milesLA

TL*THE CONTACT OWNS A 2006 FORD F150. ON NOVEMBER 19, 2008, THE VEHICLE WAS REPAIRED ACCORDING TO FORD RECALL NUMBER 08S05B (BRAKE BOOSTER VACUUM HOSE REPLACEMENT). WHILE DRIVING 35 MPH, THE VEHICLE FAILED TO STOP WHEN THE BRAKE PEDAL WAS DEPRESSED. THE CONTACT STRUCK THE SIDE OF ANOTHER VEHICLE AND THE AIR BAGS FAILED TO DEPLOY. THE ROAD PAVEMENT WAS DRY. THE CONTACT AND THE OTHER PASSENGER IN HIS VEHICLE WERE TRANSPORTED TO THE EMERGENCY ROOM FOR BACK INJURIES AND BRUISES. BOTH OCCUPANTS WERE WEARING THEIR SEAT BELTS AT THE TIME OF THE CRASH. THE FRONT END OF THE VEHICLE WAS DAMAGED; HOWEVER, BOTH VEHICLES WERE ABLE TO BE DRIVEN FROM THE SCENE. A POLICE REPORT WAS FILED. THE FAILURE MILEAGE WAS 39,537.

Fuel System, Gasoline
Filed Dec 2, 200890,000 milesMO

A FEW DAYS LATER THE ENGINE LIGHT CAME ON AGAIN AND THIS TIME IT WAS THE CATALYTIC CONVERTER, WHICH HAD TO BE REPLACED. WHEN THEY SAID THE OTHER CATALYTIC CONVERTER NEEDED TO BE REPLACED. HAD THIS TRUCK IN THE SHOP 6 TIMES FOR ENGINE LIGHT. *TR

Electrical SystemFire
Filed Dec 1, 200841,341 milesOH

FORD F-150 WOULD NOT SHUT OFF, REMOVED FUSE TO FUEL PUMP. FOUND ENERGY TO OTHER COMPONENTS NOT ON. REMOVED NEGATIVE BATTERY TERMINAL. HAD VEHICLE TOWED TO DEALER. REPORT FROM DEALER WIRE HARNESS FROM ABS SYSTEM BURNT SENDING ENERGY THROUGHOUT TRUCK. DEALER SAID TRUCK SHOULD HAVE BURNED UP. DEALER COULD NOT CONFIRM IF PROBLEM WAS WITH ABS OR HARNESS. *TR

Steering
Filed Nov 20, 200816,000 milesNY

TL*THE CONTACT OWNS A 2006 FORD F-150. WHILE DRIVING 50-70 MPH, THE STEERING WHEEL BEGAN TO SHAKE. THE DEALER RECOMMENDED THAT THE TIRES BE REPLACED. THE CONTACT CHANGED THE TIRES, BUT THE FAILURE CONTINUED. HE FEELS THAT THE VEHICLE IS VERY UNSAFE AND DIFFICULT TO DRIVE. THE CURRENT MILEAGE WAS 29,190 AND FAILURE MILEAGE WAS 23,000. UPDATED 01/05/2009 LJ THE CONSUMER STATED OVER THE PAST 5 MONTHS HE HAS EXPERIENCED AN ONGOING PROBLEM WITH A SHAKING AND SHIMMY OF THE VEHICLE AT SPEEDS OF 50 MPH. THE DEALER REPLACED THE FRONT ROTORS WHICH STOPPED THE FRONT OF THE VEHICLE FROM SHAKING. UPDATED 01/05/09. *JB

Visibility
Filed Nov 5, 200840,000 milesIN

1. MY TRUCK WAS SITTING IN THE DRIVEWAY NOT BEING DRIVEN OR ANYTHING AND THE RIGHT REAR PASSENGER WINDOW FELL INTO THE DOOR. 2. IF THE WEATHER HAD NOT BEEN SO NICE MY TRUCK WOULD BE FULL OF WATER OR SNOW. 3. I PURCHASED THE EXTENDED WARRANTY SO IT IS GETTING REPLACED, BUT I HAVE READ ABOUT THIS FAILURE AND AM PLANNING ON OWNING THIS TRUCK FOR LONG AFTER THE WARRANTY IS OVER WITH. IT SOUNDS LIKE EVEN IF THE PART IS FIXED THAT IT WILL FAIL AGAIN AND WILL CONTINUE TO FAIL UNTIL THE PART IS REPLACED WITH A STRONGER MORE SUITABLE PART THAT WILL STAND UP TO THE FORCES INVOLVED FOR THE LIFE OF THE VEHICLE INSTEAD OF JUST ABOUT 40K MILES AND UNTIL IT IS OUT OF WARRANTY. THIS PART IS CLOSE TO 400 BUCKS INSTALLED AND THE TRUCK HAS 4 WINDOWS. THAT IS A POTENTIAL OF 1600 BUCKS EVERY 40K MILES. I WOULD APPRECIATE A RECALL OR A SERVICE BULLETIN TO MAKE SURE THAT ALL OF US F150 OWNERS ARE PROTECTED AGAINST ALL THIS EXCESS COST. *TR

Power Train
Filed Oct 28, 200821,982 milesNJ

I DRIVE A 2006 FORD F150. IN JULY 2007 I STARTED HEARING A GRINDING NOISE COMING FROM MY FRONT WHEELS. I BROUGHT IT TO HOLMAN FORD IN TURNERSVILLE NEW JERSEY. THEY REPLACED AUTO 4WD VACUUM SOLENOID. NOW 15 MONTHS LATER THE NOISE IS BACK AND THEY SAID THEIR PARTS AND LABOR WARRANTY IS ONLY GOOD FOR 12 MONTHS. I KNOW OTHER PEOPLE WHO HAD THE SAME PROBLEM BUT THEY SAID THERE IS NO RECALL. IT IS OBVIOUS THERE IS A DEFECT. *TR

Service Brakes, Hydraulic › Power Assist › Hydraulic › Hoses, Lines/Piping, and FittingsCrash
Filed Oct 21, 2008NY

BRAKE BOOSTER RECALL NOTICE ON 2006 F150 HARLEY. ON SEPTEMBER 13, 2008 I LEFT MY VEHICLE IN PARAMUS FORD N.J. FOR RECALL REPAIR AND OTHER ISSUES. WHEN I RETURNED THE MANAGER DIDN'T HAVE TIME FOR RECALL. ON SEPTEMBER 26, 08 I HIT ANOTHER CAR BECAUSE BRAKES DIDN'T STOP. I HOPE THAT SOMEONE LOOKS INTO THESE BRAKING SYSTEM BECAUSE THIS WAS A SCARY ACCIDENT WITH OUT BEING PREPARED. *TR

Electrical System
Filed Oct 7, 200880,000 milesMD

ODOMETER STARTED BLINKING AND JUST QUICK WORKING, DEALER DOES NOT RECOGNIZE A RECALL FOR A ELECTRONIC FAILURE. IT SEEMS NUMEROUS FORD VEHICLES HAVE THE SAME ISSUE. DEALER WANT TO REPLACE THE ENTIRE CLUSTER FOR A SMALL FEE OF 700.00. FORD KNOWS IT IS A ISSUE BUT DOES NOT RECOGNIZE THE PROBLEM. *TR

Engine and Engine Cooling
Filed Oct 2, 200836,400 milesFL

FORD TRUCK LOSSES THROTTLE CONTROL. THE VEHICLE GOES INTO IDLE AND THROTTLE IS NOT RESPONSIVE. I HAD TO COAST TO THE SIDE OF THE ROAD IN TRAFFIC TO PREVENT AN ACCIDENT. *TR

Service Brakes, Hydraulic
Filed Sep 22, 200820,342 milesVA

PULSATING BRAKES AT 12K MILES - DEALER CHOSE TO TURN THE ROTORS PER FORD. PULSATING BRAKES AGAIN AT 20K - IDENTIFIED BY DEALER TO TURN ROTORS AGAIN - "THEY ARE WITHIN FORD SPECS REQUIRING TURNING VS. REPLACING". CONTACTED FORD - (OF COURSE, THOSE THAT ANSWER THE PHONE ARE NOT TECHNICAL - SO THEY COULD NOT EXPLAIN THE SPECS OR PROVIDE THEM) EXPLAINED THAT THIS IS A RECURRING PROBLEM - SHOULD REPLACE. FORD HAD IDENTIFIED THAT THESE ROTORS ARE WITHIN SPEC - WILL NOT REPLACE WILL ONLY TURN. LIMITED WARRANTY PROVIDES FOR REPAIR IF AVAILABLE - NOT REPLACE. 2 TURNS IN 20K ON A VEHICLE THAT IS 3 YEARS OLD. NOT ACCEPTABLE. $38K VEHICLE AND $400 WARRANTY REPAIR FOR NEW ROTORS IS TOO MUCH FOR FORD TO SWALLOW. NICE WARRANTY - QUESTION IS, WILL THE ROTORS OUTLAST THE WARRANTY?? *TR

Reading these

NHTSA publishes every complaint as the owner wrote it and investigates only a fraction. Spelling, capitalisation and judgement are the filer’s own. What carries weight is repetition: the same component failing the same way across many filings, and whether the manufacturer eventually opened a recall for it.

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