Page 2 of 41 · complaints 51–100 of 2,029

2004 Ford F-150 complaints

Owner reports filed with NHTSA about this vehicle, newest first and reproduced as filed. They are unverified accounts: one proves nothing, and a pattern across many is the thing worth reading. Back to the full 2004 record →

Engine
Filed Jul 29, 201915,000 milesMS

TL* THE CONTACT OWNS A 2004 FORD F-150. WHILE DRIVING APPROXIMATELY 40 MPH, THE CHECK ENGINE INDICATOR ILLUMINATED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE EGR VALVE AND THE FUEL INJECTOR NEEDED TO BE REPLACED. THE DEALER AND MANUFACTURER WERE NOT CONTACTED. THE CONTACT STATED THAT THE TRANSMISSION AND CHECK ENGINE INDICATORS ILLUMINATED AND WERE REPLACED IN 2018. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS APPROXIMATELY 15,000.

Structure › Body
Filed Jul 29, 2019138,000 milesWI

TL* THE CONTACT OWNS A 2004 FORD F-150. WHILE THE VEHICLE WAS UNDERGOING ROUTINE MAINTENANCE, THE INDEPENDENT MECHANIC DISCOVERED THAT THE FRAME AND CHASSIS OF THE VEHICLE WERE RUSTED AND CORRODED. FLAGSHIP FORD (850 FERN DR, BALDWIN, WI) AND THE MANUFACTURER WERE NOTIFIED OF THE FAILURE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE FAILURE MILEAGE WAS 138,000.

Power Train
Filed Jul 4, 20191,700 milesOH

TAKATA PURCHASE OUR 2004 FORD F150 4X2 SUPERCREW FROM KINGS FORD. WHEN GOING TO TENN. PULL OFF TO GET GAS AND WHEN LEAVING THE GAS STATION MAKING LEFT HAND TURN REAL WHEEL LOCK UP HAD TO BACK UP TO UNLOCK THE REAR WHEEL, CALLED KINGS FORD AND WAS TOLD NOT TO MAKE SHARP TURNS. RETURNED HOME WITH THE REAR END MAKING BANGING NOISES, KING FORD REPAIRED ON AUG 24 2004 REPLACE THE TRACTION LOCK CLUTCH PACK PART#4947 2151 MILES. AFTER THE REPAIR WE NOTICE A WHINING SOUND COMING FROM THE REAR END WAS TOLD TO BRING THE TRUCK BACK, DROPED THE TRUCK OFF ON SEPT 30,2004 AND TO PICK IT BACK UP ON OCT 2, WAS TOLD BY SERVICE REP NO WORK WAS DONE. CALLER SERVICE REP THE FLOWING MONDAY AND WAS TOLD FORD WOULD NOT PAY FOR THE FIX BECAUSE ENGINEERING IS CURRENTLY INVESTIGATION THIS CONDITION AND FOR US TO CALL EVERY MONTH. CALLED FORD MANY TIMES FINELY WAS TOLD TO TAKE OUR TRUCK TO LINCOLN MERCURY GARAGE IN FAIRFIELD, OHIO HAD A PERSON THAT WOULD REBUILD THE REAR AXLE WITH 4205A DIFFERENTIAL CARRIER. ASSEMBLE, FORD DID TAKE CARE OF THIS. AFTER LEAVING THE GARAGE NOTICE A WHINE IN THE REAR TURN AROUND WENT BACK TO THE GARAGE AND WAS TOLD THEY MAY HAVE THE PARTS TO TIGHT AND WILL NEED TO LOOSEN THEN UP. THIS HAS BEEN GOING ON FOR THE LAST 15 YEARS WITH STILL NO FIX WE HAVE NOW 95800 MILES AND WITH ANOTHER FIX FOR $3000.00

Unknown or Other
Filed May 23, 2019OH

FRAME IS ROTTING HUGE HOLES IN FRAME. VEHICLE HAS LESS THAN 110K MILES

Electrical System
Filed May 21, 2019233,000 milesCA

TL* THE CONTACT OWNS A 2004 FORD F-150. THE CONTACT STATED THAT THE VEHICLE STALLED AND THE ACCELERATOR PEDAL HESITATED WHEN DEPRESSED. AS A RESULT, THE VEHICLE MADE AN ABNORMAL PUTTERING SOUND WHILE IN DRIVE. IN ADDITION, THE ELECTRICAL SYSTEM FAILED. THE SPARK PLUGS WERE CHANGED MULTIPLE TIMES. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO STATED THAT THE SPARK PLUGS SHOULD NOT BE TOUCHED BECAUSE THEY WERE FORD CERTIFIED SPARK PLUGS AND TEAR EASILY. A SPECIAL ONSITE FORD MECHANIC REPAIRED THE SPARK PLUGS. THE ACCELERATOR PEDAL AND STALLING FAILURES WERE NOT REPAIRED. THE MANUFACTURER AND DEALER WERE NOT MADE AWARE OF THE FAILURES. THE FAILURE MILEAGE WAS 233,000.

Structure › Body
Filed May 7, 201961,000 milesCT

MY 2004 FORD F-150 HAS 61,000 MILES AND NO RUST ON THE OUTSIDE OF THE VEHICLE. I'VE KEPT THE TRUCK WELL MAINTAINED AND IT LOOKS ALMOST NEW. THE FRAME HOWEVER RIGHT WHERE THE REAR LEAF SPRING ATTACHES TO THE FRAME IS RUSTED RIGHT THROUGH. IT IS INCREDIBLE THAT THIS HAS NOT BEEN RECALLED AS OF YET. HOPEFULLY IT WILL BE RECALLED. WHILE DRIVING A PART OF THE EXHAUST HEAT SHIELD FELL ONTO THE DRIVESHAFT. WHEN I WENT TO INSPECT THE UNDERSIDE I FOUND A HOLE IN THE FRAME AND I WAS ABLE TO PUT MY FINGER RIGHT THROUGH IT. *DT CONSUMER STATED ONE IMPORTANT FACT THAT I FORGOT TO ADD TO MY COMPLAINT IS THE SECTION OF THE FRAME THAT RUSTED THROUGH HAS THE EXACT SAME ISSUE IN THE SAME SPOT ON BOTH THE PASSENGER FRAME RAIL AS WELL AS THE DRIVER'S SIDE FRAME RAIL. THE 2004 FORD ESCAPE WAS RECALLED FOR SIMILAR ISSUES THAT YEAR BUT IN THE FRONT OF THE VEHICLE. MY TRUCK HAS ONLY 61,000 MILES ON IT AND FROM FORUMS AND POSTS I'VE READ IT SEEMS TO BE A MAJOR ISSUE FOR THAT YEAR VEHICLE.*JB

Unknown or Other
Filed Apr 13, 201990,000 milesME

PREMATURE FRAME ROT. I TOOK MY TRUCK TO A WELDER AFTER FAILING MY STATE SAFETY INSPECTION BECAUSE OF FRAME ROT. THE WELDER SAID HE HAS WORKED ON HUNDREDS OF FRAMES FOR 2004 F150'S. HE SAID HE STARTED WORKING ON THEM IN 2006. "WORST FRAME EVER," HE SAID. HE COULDN'T BELIEVE THEY WERE NEVER RECALLED BASED ON HOW POORLY THEY WERE DESIGNED.

Unknown or Other
Filed Mar 26, 201997,000 milesOH

THE FRAME IS ROTTING ON THE IN SIDE OF THE FRAME

Electrical SystemFire
Filed Mar 5, 2019186,000 milesPA

ELECTRICAL FIRE FRONT PASSENGER SIDE AFTER VEHICLE WAS TURNED OFF WHILE PUMPING GAS.

Structure › Frame and Members
Filed Mar 1, 2019200,000 milesMO

TL* THE CONTACT OWNS A 2004 FORD F-150. WHILE THE VEHICLE WAS BEING SERVICED AT JIM TRENARY FORD (LOCATED AT 255 JOHN DEERE DR, MOSCOW MILLS, MO 63362, (636) 356-9000), THE TECHNICIAN NOTICED THAT THE FRAME WAS SPLIT COMPLETELY IN HALF AND NEEDED TO BE REPLACED. THE TECHNICIAN INFORMED THE CONTACT THAT THE VEHICLE COULD NOT BE DRIVEN. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND DID NOT ASSIST. THE APPROXIMATE FAILURE MILEAGE WAS 200,000.

Unknown or Other
Filed Feb 26, 2019MI

FRAME OF TRUCK IS COMPLETELY RUSTED ALL THE WAY THRU AT REAR LEAF SPRING ATTACHMENT POINTS. THIS WILL CAUSE A TOTAL FAILURE OF THE REAR SUSPENSION AND DRIVE TRAIN.

Air BagsCrash3 injured
Filed Dec 14, 2018100,500 milesCA

ON SEPTEMBER 16, 20018 I WAS INVOLVED IN A TRAFFIC COLLUSION. MY VEHICLE WAS IMPACTED ENOUGH FOR A TOTAL LOSS. MY AIRBAGS NEVER DEPLOYED.IN THE ATTACHED POLICE REPORT I AM VEHICLE 2, I WAS HEADING FROM NORTH TO SOUTH ON OWENSMOUTH STREET, VEHICLE 1 WAS TRAVELING FROM WEST TO EAST ON VICTORY. I WAS WAITING AT A RED LIGHT. ANOTHER VEHICLE (VEHICLE 3)WAS WAITING AT THE RED LIGHT NEXT TO ME. WHEN THE LIGHT TURNED GREEN I BEGAN TO DRIVE AND THE VEHICLE 1 TRAVELING EAST ON VICTORY RAN A RED LIGHT AND SLAMMED INTO THE FRONT OF MY VEHICLE. MY AIRBAG NEVER WENT OFF AND I NOW SUFFER FROM EXTREME PAIN IN MY RIGHT RIB, LEFT HIP, MAJOR HEADACHES AND VERY SEVERE NECK PAIN.

Structure › Body
Filed Nov 2, 2018180,000 milesMI

THE MAIN FRAME RAILS( THAT RUN FROM FRONT BACK) HAVE AN EXTRA CLADDING THAT IS WELDED TO THE MAIN FRAME RAILS. THIS AREA I AM REFERRING TO IS WHERE A CROSS MEMBER( HOLDING THE WEIGHT OF THE REAR ENGINE AND TRANSMISSION) IS WELDED TO THE CLADDING AND THE TWO MAIN FRAME RAILS. THE CLADDING WAS NOT COMPLETELY WELDED SO WATER HAS GOTTEN BETWEEN THE CLADDING AND MAIN FRAME RAILS CAUSING SEVERE CORROSION AND FAILURE OF THAT CONNECTION POINT. EVEN THOUGH IT COULD BE SAID I TAKE EXTREMELY GOOD CARE OF MY VEHICLES THIS AREA SUDDENLY PRESENTED AS A BULGE AND SUBSEQUENT DISCOVERY OF AN EXTREME FAILURE. THIS CONSISTENT FAILURE HAPPENED ON BOTH FRAME RAIL CONNECTION POINTS. I FEEL THAT THIS FAILURE WILL BE OVERLOOKED AS IT WAS WITH ME ....AND COULD CAUSE FRAME FAILURE CAUSING PUBLIC HARM.

Vehicle Speed Control
Filed Oct 21, 20183,600 milesOH

THIS 2004 FORD F 150 THAT I HAVE DRIVEN SINCE NEW AS I AM ABOUT TO MERGE WITH TRAFFIC TO GET ON THE XWAY BEGAN TO REV UP ENGINE . I REMOVE MY FOOT AWAY FROM THE GAS TO SEE THAT THE %$#&* IS GOING ON. PAT THE GAS THINKING " STUCK" STILL REVING UP NOW I AM OVER 60. I USE MY HEELS TO SEE IF MAT OR SOME OBJECT MAY HAVE FALL DOWN. NO ! I PULL OVER IN BETWEEN SOME YELLOW CONE ..WITH ALL THE STRENGTH I COULD PUT ON BRAKES. WITH FOOT STILL ON BRAKE AND ENGINE RPM IN RED I AM THINKING " WHAT THE NEXT THING TO DO " THIS TRUCK IS NOT COMING DOWN TO IDLING . COME TO ME " FOOL PUT IN NEUTRAL ". I DID . STILL RPM IN RED. I AM THINKING " TURN OFF IGNITION" . BUT AT HE SAME TIME THINKING CAN YOU . IT WORKED. I PLACED THE TRUCK IN PARK THEN CRANKED UP AND DROVE OF BUT I CAN NOT WAIT TO HAVE THIS F 150 TAKEN IN. I FLY A TURBO PROP AND AS A STUDENT PILOT I NEVER WISH THIS ON ANY ONE IN AIR OR ON THE GROUND....ACCIDENT WAITING TO HAPPEN !! I AM THINKING BACK SEVERAL DECADES AGO SUCH WAS BIG IN THE NEWS. PERSONAL WITH A 1983 380 SL TOOK ME THROUGH THIS BUT THE ACCELERATION WAS MUCH SLOWER BUT NEVER AT SUCH A FRIGHTING SPEED

Structure › Body2 injured
Filed Oct 21, 2018110,000 milesCT

SAME DEAL AS EVERY OTHER MEMO I READ. MAJOR HIGHLIGHTING POINTS: - PREMATURE FRAME CORROSION AND RUST. - MECHANIC INFORMED ME THAT THE FRAME ON THE REAR HALF. - RUSTED AND CRACKED UNDER BED AND REAR WHEEL WELLS - FRAME WOULD NO LONGER SUPPORT WEIGHT OF VEHICLE - RUST THRU HOLES AND LONGITUDINAL CRACKS FORMED ON THE BOTTOM AND SIDE FRAME SURFACES AT THE STRESS POINT BEFORE THE REAR WHEEL BEND. - EXTREMELY UNUSUAL, TRUCK HAS BEEN GENERALLY BEEN GARAGE KEPT AND MAINTAINED IN GOOD MECHANICAL CONDITION. - THE EXTERIOR BODY DOES NOT EXHIBITS SPOTS OR SURFACE RUST ON VISIBLE BODY PANELS. - NO EVIDENT SIGNS OF RUST OR DEGRADATION OF STRUCTURE. - METICULOUSLY MAINTAINED VEHICLE OTHERWISE. (NEW TRANSMISSION, DRIVE SHAFT, ENGINE RETIMED, SPRAY BED LINER, ETC.) - CATASTROPHIC FAILURE OF THE FRAME STRUCTURE WAS IMMINENT AND THAT THE VEHICLE WAS NO LONGER SAFE TO DRIVE. - CANNOT BE REPAIRED AND IS UNSAFE. - CANNOT PASS A STATE SAFETY INSPECTION. - CANNOT EVEN BE PUT ON A LIFT BECAUSE IT HAS NO STRUCTURAL STRENGTH.

Unknown or Other
Filed Oct 15, 2018140,000 milesNJ

TRAILER HITCH RUSTED AWAY AND BROKE TOWING A 26 FT RV TRAILER.TRUCK HAS 140,000 MILES AND IS IN GOOD SHAPE NO BODY RUST.HITCH IS VERY UNSAFE AND COULD HAVE BEEN VERY BAD IF IT BROKE GOING DOWN THE HIGHWAY.I HAVE READ OTHER PEOPLE HAVING THE SAME PROBLEM.I WILL BE CHECKING WITH FORD ABOUT THIS BUT I THINK A RECALL SHOULD BE LOOKED INTO ALSO SEE WWW.CAR COMPLAINS.COM,2005 F150 TRAILER HITCH PROBLEMS

Steering
Filed Sep 28, 2018128,423 milesCA

MY VEHICLE HAS DEVELOPED WHAT I WOULD REFER TO AS A DEATH WOBBLE. AT SPEEDS FROM 40 TO 55 MPG THE FRONT OF THE TRICK SHAKES AS THOUGH IT'S GOING TO RATTLE APART. THIS IS CLEARLY A FORD ISSUE AND IS NOW GETTING A GOOD SHARE OF ATTENTION ON YOU TUBE. THERE ARE A LOT OF US OUT THERE WHO HAVE INHERITATED THIS FROM FORD WHO IS IN CONSTANT DENIAL OF IT'S REFUSAL TO ADDRESS AND TAKE CORRECTIVE ACTION TO REPAIR THE BUCKLEING OF THE FRONT END. HOW MANY MORE ACCIDENTS NEED TO HAPPEN OR FORD'S DILIGENCE ON PREVENTITIVE MEASURES MAY JUST SAVE LIVES AND CUSTOMERS. PLEASE HELP IN RESOLVING THIS MANUFACTURING ISSUE.

Air BagsCrash
Filed Sep 28, 201857,000 milesFL

THIS A.M. AS I ENTERED MY DRIVEWAY, A NEIGHBOR STOPPED ME TO TALK. I STOPPED AND ROLLED DOWN MY WINDOW. HE WENT ON AND ON. SUDDENLY, MY TRUCK ACCELERATED AT FULL THROTTLE TOWARD MY GARAGE 70 FEET AWAY. MY FOOT WAS ON THE BRAKE TO NO AVAIL. I TURNED SLIGHTLY TO THE RIGHT AND HIT THE CORNER OF THE GARAGE. THE AIR BAGS DEPLOYED. MY GLASSES WENT FLYING. I WAS NOT HURT. A TREE HAD SOFTEN THE IMPACT. I WAS SEVERELY SHAKEN. MY BLOOD PRESSURE WAS ELEVATED. FORD MOTOR COMPANY IS NOT HELPFUL. MY INSURANCE COMPANY, GEICO, IS HANDLING THE ISSUE.

Structure › Body
Filed Sep 5, 2018142,000 milesOH

THE TRUCK WAS TAKEN INTO MECHANIC. THE MECHANIC PUT IT UP, AND SAW THAT ENTIRE FRAME WAS RUSTED. IT IS NOT FIXABLE. CONTACTED JOHN LANCE FORD, WHERE IT WAS PURCHASED. THEY ADVISED TO TAKE TRUCK TO NEAREST FORD DEALER. WE TOOK IT TO FORD IN PORT CLINTON, OHIO. THE SERVICE MANAGER TOOK PICTURES AND SENT IT TO CORPORATE OFFICE. IT HAS BEEN LONGER THAN 6 WEEKS, AND HAVE NOT HEARD BACK.

Service Brakes
Filed Aug 22, 20181 milesFL

BRAKE MASTER CYLINDER LOST FLUID. LEAK WAS INTO THE BRAKE VACUUM BOOSTER. COULD CAUSE LOSS OF BRAKES IF IT OCCURRED WHILE DRIVING.

Unknown or Other
Filed Aug 5, 201810 milesVA

THE FRAME IS TOTALLY RUSTED THROUGH.

Service Brakes
Filed Aug 3, 2018148,000 milesTN

BRAKE PEDAL FADES TO FLOOR REPLACED ABS SAME PROBLEM. NOTICED A LOT OF F150 HAVING BRAKE PROBLEMS. FORD SHOULD STEP UP SAY WE HAVE A PROBLEM. FORDMAN BUT GETTING PISSED OFF. MAY TRY TOYOTA.

Structure › Frame and Members › Underbody Shields
Filed Jun 27, 201878,000 milesMD

TL* THE CONTACT OWNS A 2004 FORD F-150. THE CONTACT LOOKED UNDERNEATH THE VEHICLE AND NOTICED THAT THE ENTIRE BOTTOM OF THE FRAME WAS RUSTED. THE DEALER (LIBERTY FORD, 9311 LIBERTY RD, RANDALLSTOWN, MD 21133, 410-504-2897) WAS CONTACTED AND STATED THAT THE FRAMES WERE ABSOLUTE. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED. THE FAILURE MILEAGE WAS APPROXIMATELY 78,000.

Power Train
Filed Jun 22, 2018NJ

MY 2004 F-150 SHIFT CABLE BROKE AS I ATTEMPTED TO PUT IT IN PARK. THIS RENDERED THE VEHICLE UNABLE TO BE PUT IN PARK AND IT ROLLED BACKWARDS. THE REASON IT BROKE WAS BECAUSE OF IT RESTING AGAINST THE BOTTOM OF THE EXHAUST MANIFOLD WHERE IT JOINS TO THE WYE PIPE ON THE DRIVER SIDE. IT BURNT THE CABLE CAUSING IT TO BREAK. THE NEXT MODEL YEAR IN 2005 THIS WAS CHANGED AS FORD REDESIGNED AND RELOCATED IT TO EXIT IN A COMPLETELY SPOT. THE HOLE THAT IT EXITS THRU IN 2004 IS PLUGGED OFF IN THE 2005 MODEL. IT WOULD SEEM THAT THIS WAS DONE DUE TO MULTIPLE INSTANCES OF WARRANTY CLAIMS AND POSSIBLE LAWSUITS ARRISING FROM THIS DANGEROUS DESIGN.

Service Brakes
Filed Jun 6, 2018216,000 milesPR

WHEN DRIVING ABS LIGHT COMES ON AND THE BRAKES WON'T WORK PROPERLY

Unknown or Other
Filed May 17, 2018154,000 milesMI

HERCULES TIRE RECALL 15T011000 INCLUDED ALL TRAC A/T TIRES OF VARIOUS SIZES FOR TREAD SEPARATION BUT NOT MY SIZE. MY SIZE TIRES 275/65R18 HAVE PLENTY OF TREAD HOWEVER ARE SUDDENLY SHOWING SIGNS OF TREAD SEPARATION ON ALL FOUR TIRES. HERCULES WAS CONTACTED AND THEY SAID MY TIRES ARE OUT OF WARRANTY.

Structure › Body
Filed May 15, 2018RI

TL* THE CONTACT OWNS A 2004 FORD F-150. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR REPAIRS. ONCE THE VEHICLE WAS PLACED ON A LIFT, THE MECHANIC NOTICED THAT THE MAIN RAILS THAT SUPPORT THE FRAME AND THE FRAME OF THE VEHICLE HAD EXTENSIVE RUST. THE FAILURE COULD CAUSE THE STRUCTURE TO POTENTIALLY FRACTURE OR DISINTEGRATE. THE INDEPENDENT MECHANIC DIAGNOSED THAT THE FRAME NEEDED TO BE REPLACED. THE DEALER WAS NOT CONTACTED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE VIN AND FAILURE MILEAGE WERE NOT AVAILABLE.

Service Brakes
Filed May 11, 2018151,000 milesTX

TRUCK WAS SOLD WITH DEFECTIVE PARTS ON THE DRIVER SIDE OF VEHICLE. STEERING KNUCKLE, ABS SENSORS, ETC. HAVING TO BE REPLACED 2 WEEKS AFTER BUYING. REPAIR SHOP SAID VEHICLE WAS NOT MAINTAINED, SOLD IN THIS CONDITION WHEN IT COULD'VE BEEN NOTICED AND FIXED. WHILE DRIVING A WEEK AFTER PURCHASE TRUCK LOST STEERING AND BRAKING FUNCTIONALITY ON THE HIGHWAY AND HAD TO BE PULLED TO THE SIDE OF THE ROAD.. TOWED TO MECHANIC, OILS NOT BE DRIVEN

Air Bags1 injured
Filed May 10, 2018101,299 milesNV

TL THE CONTACT OWNS A 2004 FORD F-150. AFTER STARTING THE VEHICLE AND ENGAGING THE GEAR SHIFTER FROM PARK TO DRIVE, THE DRIVER'S SIDE AIR BAG SPONTANEOUSLY DEPLOYED WITHOUT WARNING OR IMPACT. THE CONTACT SUSTAINED INJURIES TO THE HEAD AND FACE, WHICH DID NOT REQUIRE MEDICAL ATTENTION. THE FRONT AND REAR SEAT PASSENGERS WERE NOT INJURED. A POLICE REPORT WAS NOT FILED. THE VEHICLE WAS TAKEN TO THE LOCAL DEALER (FRIENDLY FORD, 660 N DECATUR BLVD, LAS VEGAS, NV 89107, (866) 409-2494). THE DEALER STATED THAT THEY WOULD NOT REPAIR THE VEHICLE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED AND REFERRED THE CONTACT TO NHTSA. THE FAILURE MILEAGE WAS 101,299. - (RECALL RELATED INCIDENT) TS

Unknown or OtherCrash
Filed May 6, 2018176,565 milesMO

TAKATA RECALL, I WAS PARKING MY TRUCK IN A PARKING LOT, I STARTED THE ENGINE AND PUT IT ON R, WHEN I HEARD PARKING SENSORS SOUND I PUSHED THE BRAKE, PUT TRUCK DIDN'T STOP AND THERE WAS NO BRAKE. I PUT IT TO N THEN D TO MOVE IT FORWARD AFTER TOUCH FOR THE CAR BEHIND ME. WHEN I PUT IT TO D , THE PEDAL HANGED AND ENGINE WENT CRAZY TO 4000 RPM AND TRUCK CAME LIKE WILD HORSE WITH NO CONTROL, IT CROSSED THE PARKING LOT AND HIT ANOTHER CAR WAS PARKING IN FRONT OF ME IN THE OTHER PARKING LOT. AFTER HITTING THE CAR IN FRONT, I SUCCEEDED TO PUT IT ON P AND TURN THE ENGINE OFF. THIS CRAZY SUDDEN INCREASE IN RPM AND PEDAL STICK AND LOOSEN BRAKES ALL IN ONE SECOND WITH OUT ANY WARNING COULD KILL SOMEONE. LOOSING CONTROL IN SUCH TRUCK FOR SECONDS IS SOMETHING SCARY AND UNBELIEVABLE. PLEASE CHECK THIS GAS STICK AND BREAK SUDDEN FAILURE ISSUE , AS IT IS REALLY DANGEROUS. AFTER THE ACCIDENT, THE TRUCK RETURNED TO NORMAL OPERATION WITHOUT A SIGN FOR THAT INSTANCE CRAZY FAILURE.

Visibility/Wiper
Filed May 2, 2018247,000 milesNJ

TL* THE CONTACT OWNS A 2004 FORD F-150. WHILE DRIVING 30 MPH, THE SUN ROOF EXPLODED INTO PIECES. THERE WERE NO INJURIES. A DEALER WAS NOT MADE AWARE OF THE FAILURE. THE MANUFACTURER WAS NOTIFIED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE FAILURE MILEAGE WAS APPROXIMATELY 247,000.

Vehicle Speed Control
Filed Apr 10, 201870,000 milesVA

SPEED CONTROL DOESN'T WORK. I HAVE HEARD REPORTS OF IT BEING RECALLED. I ALSO HAVE HEARD OF THIS CAUSING FIRES

Air BagsCrash
Filed Apr 5, 2018200,000 milesTN

TL* THE CONTACT OWNS A 2004 FORD F-150. WHILE DRIVING 45 MPH IN INCLEMENT WEATHER, THE CONTACT LOST CONTROL OF THE VEHICLE AND CRASHED INTO A LIGHT POLE. THE AIR BAGS FAILED TO DEPLOY. THERE WERE NO INJURIES AND A POLICE REPORT WAS FILED. THE CONTACT WAS ABLE TO DRIVE THE VEHICLE BACK HOME. THE VEHICLE WAS NOT TAKEN TO A DEALER TO BE DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 200,000. THE VIN WAS NOT AVAILABLE.

Power Train
Filed Apr 5, 2018148,000 milesIL

HORRIBLE VIBRATION IN REAR END OF TRUCK WHEN LEAVING FROM A STOP AND TURNING.

Latches/Locks/Linkages
Filed Apr 2, 201873,000 milesMI

TL* THE CONTACT OWNS A 2004 FORD F-150. ACCORDING TO THE VEHICLE OWNER'S MANUAL, THE IGNITION KEY HAD TO BE USED TO OPEN A LOCK IN THE REAR OF THE VEHICLE TO ACCESS THE SPARE TIRE. THE CONTACT DISCOVERED THAT THE LOCK WAS ROTTED OUT AND NEEDED TO BE REPLACED. THE DEALER (BETTEN BAKER FORD IN LUDINGTON, MICHIGAN) DIAGNOSED THAT THE LOCK TO THE SPARE TIRE WAS CORRODED AND A SPECIAL TOOL NEEDED TO BE USED TO REMOVE THE CYLINDER. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE VIN WAS INVALID. THE APPROXIMATE FAILURE MILEAGE WAS 73,000.

Electrical System
Filed Apr 2, 2018115,530 milesAL

REFER TO NHTSA CAMPAIGN 11V107000. FORD RECALL NUMBER 11S18. VEHICLE WAS MANUFACTURED AT NORFOLK, VA PLANT. MY VIN WAS NOT INCLUDED IN THE ORIGINAL OR EXPANDED RECALL; HOWEVER, IT IS NOW EXHIBITING THE SAME PROBLEM; AIRBAG WARNING LIGHT FLASHES TWICE X FIVE TIMES, THEN REMAINS ON. POSSIBLE CLOCKSPRING JUMPER WIRE CHAFING. WEAR COULD CAUSE ELECTRICAL SHORT AND UNEXPECTED AIRBAG INFLATION WHILE DRIVING. THIS FIRST OCCURRED ABOUT TEN DAYS AGO, BUT THEN THE VEHICLE SAT IN THE DRIVEWAY FOR EIGHT DAYS. CURRENT MILEAGE IS 115544. TODAY I CALLED FORD CUSTOMER SERVICE AND WAS INFORMED THERE WAS NO WARRANTY ACTION OR ACTIVE RECALL THAT WOULD COVER THIS INVESTIGATION AND REPAIR. I BELIEVE THE RECALL SHOULD BE FURTHER EXPANDED TO COVER THIS INCIDENT. IT BEGAN WITH VEHICLES MADE AT THE NORFOLK VA PLANT.

Suspension
Filed Mar 13, 2018104,100 milesNJ

TOOK TRUCK GET NEW TIRES, MECH SAID, NEEDED NEW COIL SPRINGS, SPRINGS BUSTED. (MECH STATED SEEN MANY FORD F150 SAME PROBLEM, ).

Unknown or Other
Filed Mar 12, 201899,500 milesMI

THE MANIFOLD SPLIT AND CAUSED MY VEHICLE TO STALL WHILE COMPLETING A RIGHT HAND TURN. THE TRUCK DOESN'T WANT TO DRIVE STARTING FROM A LIGHT OR STOP SIGN. THE TRUCK IS EXTREMELY LOUD. WANTS TO STALL WHILE SITTING AT A RED LIGHT OR STOP SIGN.

Structure › Body
Filed Feb 12, 2018172,070 milesMI

MY TRUCKS FRAME HAS RUSTED OUT FROM THE CAB CORNERS TO THE REAR PART OF THE FRAME RAILS. FORD MOTOR COMPANY WONT DO ANYTHING ABOUT THIS PROBLEM. NUMEROUS COMPLAINTS HAVE BEEN FILED, YET THEY WONT DO ANYTHING ABOUT IT. IM NOT SELLING MY TRUCK BECAUSE ITS A RARE VERSION OF THE 04 NEW STYLE F-150. THIS IS A VERY SERIOUS PROBLEM THAT PEOPLE CAN DIE FROM AND FORD WONT BACK THEM UP ON THE 04-08 TRUCKS.

Engine
Filed Feb 10, 2018266,666 milesOR

THINK I BOUGHT A LEMON TRUCK FROM FORD AFTER SPENDING A LOT OF MONEY TO TRY AND KEEP TRUCK RUNNING BUT AFTER ALL THE TIME AND EFFORT I PUT INTO THE TRUCK IT WILL ONLY GO IN REVERSE AND ENGIN SOUNDS ROUGH .

Power Train
Filed Jan 20, 2018AR

2004 FORD F-150 STOPS PULLING AFTER 35-40MPH. IT'S LIKE IT GETS PUT INTO NEUTRAL. THIS IS REALLY DANGEROUS! THIS CAN CAUSE A MAJOR ACCIDENT. AND TO THINK THAT I TRUSTED FORD WITH MY LIFE, MY WIFE'S LIFE, AND 3 SMALL CHILDREN'S LIVES IS SICKENING. THERE IS MORE INSTANCES OF THIS SAME PROBLEM THAN YOU CAN COUNT. I DON'T GET IT! FORD KNOWS IT'S A PROBLEM BUT WON'T FIX IT. NHTSA WON'T DO AN INVESTIGATION. THE U.S. LOVES TO MAKE THE WORKING MAKE CARRY THE LOAD! FIX THE PROBLEM FORD OR I AND OTHERS WILL NEVER BUY YOUR GARBAGE AGAIN!

Steering
Filed Jan 4, 2018133,789 milesWV

EXCESSIVE SHAKING AT 40 MPH+ , TRANS FAULT LIGHT CAME ON & OFF . TROUBLE USING REVERSE WOULD JERK & SLIP. HAVE REPLACED MANY PARTS RECENTLY

Structure › Body
Filed Nov 20, 2017170,210 milesMI

THE FRAME ON MY TRUCK HAS SPLIT IN HALF ALWAYS BEEN TAKEN CARE OF. IVE HAD IT FOR 6 YEARS AND IT BEEN GOOD. UNTIL RECENTLY THE BED HAS STARTED TO SHAKE VERY VIOLENTLY. MY DAD AND I HAVE FIGURED OUT THAT THE FRAME ON MY TRUCK HAS SPLIT IN HALF! I DID SOME RESEARCH ON THIS ISSUE OF FRAMES FAILING. MOST 11TH GEN OWNERS LIKE ME HAVE OR HAD THIS KIND OF PROBLEM. SOME FRAMES HAVE ROTTED OUT COMPLETELY DUE TO FORD. THIS TRUCK IS VERY UNSAFE! AND IVE ASKED FORD IF THEY COULD DO ANYTHING AND THEY COULDNT DO ANYTHING. THEY WONT BACK UP THEIR PRODUCTS.

Service Brakes
Filed Nov 14, 2017110,028 milesCA

WHEN BRAKING SPRINGS MADE NOISE AND IT TAKES SEVERAL BRAKES TO STOP.

Engine
Filed Nov 13, 2017165,000 milesMS

MY FORD F 150 HAS THROWN A ROD & THE MOTOR IS KNOCKING BADLY, TO MY UNDERSTANDING ALL 2004 FORD F150 3V HAVE A BAD MOTOR IN ALL TRUCKS, EVERY TRUCK I KNOW HAVE THIS PROBLEM. YOU EXCHANGE THIS MOTOR TO A LATER OR EARLY MOTOR IT WON'T WORK I BEING TOLD BY THE DEALERSHIP MECH. I BELIEVE FORD SHOULD BE HELD TO RECALL & REPLACE THESE MOTORS. *JS

Electrical System
Filed Nov 6, 2017107,000 milesMD

2004 FORD F150. VEHICLE SHUT OFF WHILE DRIVING WITH A BOAT IN TOW AND WOULD NOT RE START. HAD TO HAVE VEHICLE TOWED. DEALER DIAGNOSED AS FAILED FUEL PUMP DRIVER MODULE. I WAS STRANDED IN TRAFFIC, VERY DANGEROUS. THIS IS A KNOWN PROBLEM WITH FORD F150 2004-2008. THE MODULE CORRODES AND CAUSES A SHORT CIRCUIT THAT BLOWS THE FUSE TO THE PCM AND RESULTS IN TOTAL FAILURE OF THE PCM, THUS RENDERING THE VEHICLE INOPERABLE. THIS SHOULD BE A RECALL ITEM!!!

Engine
Filed Oct 19, 2017116,454 milesWA

CAM PHAZER IS OUT LEANING OUT THE TIMING, CAUSING THE MOTOR TO KNOCK AND IDLE AT 500 RPMS CAUSING THE VEHICLE TO COMPLETELY STOP IN TRAFFIC OR AT A STOP LIGHT. I AM TOLD AT MINIMUM A TIMING CHAIN KIT, PHASER, MIGHT FIX THE PROBLEM IF NOT I WOULD NEED A NEW ENGINE AT 5000.00 DOLLARS THIS NEEDS TO BE A RECALL FIX MY TRUCK ONLY HAS 116454.MILES ON IT AND SHOULD NOT NEED THIS KINK OF REPAIRS YET. OR SHOULD BE COVERED BY FORD THROUGH A MALFUNCTION OF EQUIPMENT THAT WAS INSTALLED AND THERE FOR MALFUNCTIONED PREMATURELY

Structure › Body
Filed Oct 15, 2017190,000 milesME

BROUGHT MY 2004 F150 XLT TO HAVE SOME SERVICE WORK DONE, THE TRUCK NEEDED A MUFFLER AND A NEW FRONT UPPER CONTROL ARM, I WAS ADVISED BY THE SERVICE MANAGER THAT I SHOULD HAVE MY FRAME LOOKED AT BEFORE GOING ANY FURTHER, BOTH RIGHT AND LEFT SIDES OF THE FRAME IN THE MIDDLE OF THE TRUCK HAVE SEVERE RUST AND I BELIEVE THE STRUCTURE IS DOOMED TO FAIL, I HAD PLANNED ON DRIVING THIS TRUCK FOR SEVERAL MORE YEARS AS IT IS MY DAILY DRIVER. I AM NOW LEFT WITH A TRUCK THAT CANNOT BE CERTIFIED FOR RESALE AND HAS LOST ITS VALUE AND FURTHER IT IS NO LONGER SAFE. BY THE WAY THE TRUCK ONLY HAS 190 THOUSAND KMS ON IT.

Air Bags
Filed Sep 28, 2017159,000 milesMI

TL* THE CONTACT OWNS A 2004 FORD F-150. WHEN THE VEHICLE WAS STARTED, THE AIR BAG WARNING INDICATOR ILLUMINATED AND REMAINED LIT. THE FAILURE RECURRED. THE DEALER (CREST FORD FLAT ROCK IN FLAT ROCK, MI, 734-782-2400) STATED THAT THERE WAS NO RECALL. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 159,000.

Fuel/Propulsion System
Filed Sep 22, 2017190,000 milesWV

2004 FORD F150 STARTED UP FINE, DROVE IT FOR 10 MINUTES, SLOWED DOWN AND IT STALLED IN THE MIDDLE OF AN INTERSECTION. WOULD NOT START BACK UP, CALLED A TOW TRUCK TO GET THE TRUCK HOME. NEXT DAY, STARTED UP AND DID THE SAME THING, STALLED OUT. THE FUEL PUMP DRIVER MODULE IS CAUSING THIS, ALONG WITH A LOT OF OTHER FORD F150'S. THIS IS A SAFETY ISSUE! I HAD MY CHILD IN THE TRUCK WHEN IT STALLED IN THE MIDDLE OF AN INTERSECTION. THE FPDM GETS CORRODED DUE TO THE BAD POSITIONING OF THE PART.

Reading these

NHTSA publishes every complaint as the owner wrote it and investigates only a fraction. Spelling, capitalisation and judgement are the filer’s own. What carries weight is repetition: the same component failing the same way across many filings, and whether the manufacturer eventually opened a recall for it.

Full record for the 2004 Ford F-150 → · Every F-150 year → · How the figures are calculated →