Page 5 of 9 · complaints 201–250 of 423

2003 Ford F-150 complaints

Owner reports filed with NHTSA about this vehicle, newest first and reproduced as filed. They are unverified accounts: one proves nothing, and a pattern across many is the thing worth reading. Back to the full 2003 record →

Tires
Filed Oct 16, 200996,000 milesMN

I PURCHASED NEW TIRES AND RIMS IN 05/2006. THESE TIRES AND RIMS ARE ONLY USED FROM MAY THROUGH OCTOBER. ON SEPTEMBER 26, 2009 I HAD A TIRE LOSE AIR ON THE INTERSTATE. I PULLED OVER AS RAPIDLY AS POSSIBLE. UPON EXAMINATION I FOUND THE VALVE STEM TO BE CAUSE OF THE TIRE FAILURE,UPON FURTHER EXAMINATION I FOUND THE OTHER WHEELS HAD VALVE STEMS THAT WERE CRACKING IN THE SAME MANNER AS THE VALVE STEM THAT FAILED. I HAD THE VALVE STEMS REPLACEDIN THE THREE TIRES THAT DIDN'T FAIL BUT WAS UNABLE TO ON THE TIRE THAT WENT FLAT BECAUSE OF SIDEWALL DAMAGE TO THAT TIRE. AT THIS TIME I FOUND OUT THERE HAD BEEN A RECALL ON VALVE STEMS. AFTER FURTHER INVESTIGATION I FOUND OUT MY VALVE STEMS ARE NOT PART OF THE RECALL. THE RECALL INVOLVES VALVE STEMS MANUFACTURED FOR DILL OR TECH INTERNATIONAL BETWEEN 07/2006 AND 11/ 2006. THE VALVE STEMS I HAVE ARE TR 413 MANUFACTURED BY ARGO WINSOONSHANGHAI. I HAVE TWO OF THE VALVE STEMS AND THE DAMAGED TIRE. *TR

Engine and Engine Cooling
Filed Oct 6, 2009185,000 miles00

I HAD A SPARKPLUG BLOW OUT ON MY 03 F150.....WHICH AT FIRST SOUNDED LIKE A NOISY LIFTER. I TOOK IT IN FOR REPAIRS AT THE FORD DEALER AND IT COST ME $1180.00 TO INSTALL A HELI COIL. *TR

Power Train
Filed Sep 18, 200955,400 milesAZ

TL* THE CONTACT OWNS A 2003 FORD F-150. HE STATED THAT WHILE DRIVING 10 MPH, THE INDICATOR FOR THE FOUR WHEEL DRIVE FAILED. AS A CONSEQUENCE HE BRIEFLY LOST CONTROL OF THE VEHICLE, WHICH INCREASED HIS RISK FOR A VEHICLE CRASH. HE IS IN THE PROCESS OF TAKING THE VEHICLE TO THE DEALER FOR INSPECTION, AND NOTIFYING THE MANUFACTURER. THE FAILURE MILEAGE WAS 55,400. THE CURRENT MILEAGE WAS 55,792.

Engine and Engine Cooling
Filed Aug 29, 2009178,000 milesCA

THE SPARK PLUG IN ME FORD F-150 5.4LTR ENGINE BLEW OUT OF THE #2 CYLINDER. ALL ENGINE REBUILDING SHOPS AND REPAIR CENTERS SAY THIS IS COMMON IN FORDS. THEY FINISHED MY SENTENCE WHEN DESCRIBING THE PROBLEM. PLEASE ENACT A RECALL ON THIS PROBLEM. AS I READ THIS IS AN ISSUE. COST ME 500.00 DOLLARS TO FIX AND I WORRY ABOUT THE OTHER 7 PLUGS...$3,500 TO REPAIR. *TR

Seat BeltsCrash1 injured
Filed Aug 26, 200910,000 milesVA

A WRECK ON CONSTITUTION AVE WASHINGTON D.C. , HAS CAUSED THE HARD , STIFF PLASTIC OF SEAT BELT BUCKLE CLIP THAT FASTENS INTO THE LOCK TO KEEP YOU BUCKLED IN TO GO INTO MY RIGHT FRONT HIP . IT'S POSITION SEEMS TO BE WRONG TO ME . AND TO THE GREAT CAUSE OF SUCH PAIN IN MY LIFE TO THE SUFFERING OF MY WHOLE LIFE .I HAVE SHARP SEVERE PAIN FROM IT'S CONTACT AREA ON MY HIP . MY SPINE AND BACK HAVE THIS SEVER DISABILITY THAT LEAVES ME FEELING LIKE I'M TEARING INTO TWO PARTS IN MY BACK .SHOCK OF PAIN SEVERITY IS REAL. THIS PAIN WAS CAUSED BY THROWN AGAINST THIS HARD PLASTIC BUCKLE WHEN THE DRIVER DROVE INTO MY VEHICLE AT 20 MPH OR MORE . WHICH TWISTED ME IN THE SEAT AND ALIGNED THE BUCKLE ON MY HIP BONE WHICH SMASHED THAT AREA HARD AND LEFT ME SEVERELY INJURED AND OUT OF WORK FOR A LONG TIME AND STILL SUFFERING FIVE YEARS LATER AND DISTURBED BY LAWYERS AND INSURANCE SETTLEMENTS PROCESS TO HANDLE THIS MATTER . MY VEHICLE IS A 2003 FORD F-150 CREW CAB. THE SEAT BUCKLE ENGAGING LOCK STICKS UP OUT OF THE SEAT AND STICKS UP IN THE AIR . AND THIS LEAVES THE VERY HARD PLASTIC ALSO OF CLIP THERE UP IN THE AIR AND DEPENDING ON HOW YOUR ARE WRECKED AND SITTING IN THE SEAT AT THAT MOMENT DEPENDS ON HOW YOUR BODY HITS THAT SEAT BELT BUCKLE CLIP AND LOCK. I GOT WELL ENOUGH TO GET BACK TO SOME NORMALCY . AND DID CALL FORD MOTOR CO. WHICH SAID SORRY TO HEAR THAT AND TOLD ME THEY COULD NOT ASSIST ME FURTHER WITH ANY INJURY CLAIM AND SAID I NEEDED TO CONTACT ANOTHER LAWYER . I FEEL I NEED TO FILE BECA

Engine and Engine Cooling
Filed Aug 23, 200915,646 milesCA

I HAVE A 2003 F150 V8 5.4 L AND I WAS DRIVING DOWN THE ROAD AND I HEARD A POP, AND I CHECKED MY ENGINE AND NOTICED THE IGNITION COIL WAS LOOSE AND THE SPARK PLUG WAS ATTACHED TO THE IGNITION COIL, SO NOW THE THREADS IN THE HEAD ARE STRIPPED AND I CANNOT DRIVE MY VEHICLE!! THIS IS A HUGE PROBLEM AND I AM VERY DISAPPOINTED THAT BECAUSE NOT ENOUGH PEOPLE HAVE COMPLAINED THAT THIS IS NOT RECALL ISSUE IT SHOULD BE!!! *TR

Engine and Engine Cooling
Filed Jul 6, 200990,123 milesIL

WHILE TRAVELING @ 65 MILES PER HOUR DOWN A HIGHWAY, THE NUMBER 3 SPARK PLUG & COIL BLEW OUT FROM THE HEAD CAUSING DAMAGE TO THE COIL & SPARK PLUG ITSELF. OUR 2003 FORD F150 SUPERCREW LARIOT PICK-UP TRUCK, WHICH IS IN EXCELLENT CONDITION, HAD TO BE TOWED. THIS IS THE FIRST TIME THIS HAS HAPPENED TO OUR VEHICLE. THE LOCAL FORD DEALERSHIP RECOMMENDED A QUICK FIX OF A SPARK PLUG INSERT AFTER THE PLUG HOLE WAS RETAPPED WHILE STATING SEVERAL TIMES THAT THERE WAS NO GUARANTEE THAT THIS WOULD WORK. ANOTHER OPTION WAS TO REPLACE THE HEADS COSTING APPROXIMATELY $2500. THE DEALERSHIP ALSO ADVISED US THAT THEY WERE AWARE OF THIS PROBLEM & HAS SEEN IT HAPPEN ON A VARIETY OF FORD VEHICLES. WE'RE EXTREMELY LUCKY THAT OUR VEHICLE DIDN'T CATCH FIRE, AS THE COIL THAT BLEW HIT THE FUEL RAIL, WHICH IS HELD IN PLACE BY TWO 8MM BOLTS. THIS EXPERIENCE IS EXTREMELY FRUSTRATING & CONCERNING TO US AS IF WE SPEND MONEY GOING THE ROUTE OF THE INSERT, IT MAY LAST FOR ONE TRIP DOWN THE ROAD & GIVE OUT. IT'S DISAPPOINTING THAT FORD ISN'T STANDING BY THEIR PRODUCT & FIXING IT APPROPRIATELY. THIS IS A WELL KNOWN PROBLEM THAT BRINGS WITH IT SEVERE SAFETY ISSUES. WE WILL NOT BE PURCHASING A FORD VEHICLE IN THE FUTURE.

Seat Belts
Filed Jun 22, 200957,000 milesDE

TL*THE CONTACT OWNS A 2003 FORD F150. THE CONTACT STATED THAT THE DRIVER'S SIDE SEAT BELTS WOULD NOT RETRACT ON THE VEHICLE. HE WAS ABLE TO BUCKLE THE SEAT BELTS INTO THE LOCKING MECHANISM, BUT IT FAILED TO PROVIDE RESTRAINT. HE WAS CONCERNED THAT THE SEAT BELTS WOULD NOT OPERATE IN THE EVENT OF A CRASH. THE FAILURE AND CURRENT MILEAGES WERE LESS THAN 57,000.

Engine and Engine Cooling › Engine
Filed May 31, 200942,000 milesFL

THE SPARK PLUG ON MY 2003 FORD F-150 WAS EJECTED FROM THE ENGINE. THE TRUCK HAS 42,000 MILES ON IT. THERE WAS A HUGE BANG FROM THE ENGINE, AND THE GAS VAPORS FLOODED THE CAB. LUCKILY I WAS ABLE TO NAVIGATE TO THE SIDE OF THE ROAD AND MY FAMILY WAS NOT INJURED. THIS PROBLEM APPEARS TO BE WELL-DOCUMENTED ONLINE, AND I WILL BE FOLLOWING UP TO SEE WHERE THE NHTSA IS ON THIS ISSUE. *TR

Engine and Engine Cooling › Engine
Filed May 5, 2009230,000 milesMI

BLOWING OUT SPARK PLUGS. *TR

Equipment
Filed Mar 31, 200953,000 milesAZ

TL*THE CONTACT OWNS A 2003 FORD F-150. THE CONTACT OBSERVED A DEFECT WITH THE TIRE SOCKET WRENCH. THE WRENCH WAS EQUIPPED WITHIN THE VEHICLE TO ASSIST WITH TIRE REPAIRS; HOWEVER, IT WAS TOO SMALL TO LOOSEN THE LUG NUTS THAT SECURED THE SPARE TIRE. THE CONTACT WAS UNABLE TO REMOVE THE SPARE TIRE FROM THE VEHICLE IN ORDER TO CHECK THE AIR PRESSURE LEVEL. THE MANUFACTURER WAS NOTIFIED OF THE DEFECT. THE FAILURE AND CURRENT MILEAGES WERE 53,000. UPDATED 04/24/09.*JB

Power Train › Driveline › Differential Unit
Filed Mar 5, 200980,000 milesNY

DIFFERENTIAL REAR END FACTORY DEFECT. *TR

Power Train › Automatic Transmission
Filed Feb 16, 2009659,344 miles00

SIMILAR TO OTHER COMPLAINT, I DISCOVERED THAT MY 4 WHEEL DRIVE WAS NOT ENGAGING WHEN I TURN IT ON USING THE SWITCH ON THE DASH. MY INDEPENDENT EXCELLENT MECHANIC (I WOULD NEVER USE THE FORD DEALER HERE) FOUND THAT A WIRE ON THE TRANSMISSION CASE HAD BEEN SIMPLY DISCONNECTED. HE RECONNECTED IT - NO CHARGE. WORKS FINE. P.S. I TEST THE OPERATION EVERY COUPLE OF WEEKS NOW TO MAKE SURE IT IS WORKING JUST IN CASE I NEED IT. *TR

Power Train
Filed Feb 5, 200969,300 milesPA

TL*THE CONTACT OWNS A 2003 FORD F150. THE CONTACT STATED THAT THE FOUR WHEEL DRIVE WORKED SPORADICALLY IN INCLEMENT WEATHER CONDITIONS. THE DEALER REPLACED THE VACUUM SWITCH, BUT THE FAILURE RECURRED SEVERAL DAYS LATER. THE VEHICLE WAS TAKEN BACK TO THE DEALER AND THEY REPLACED THE VACUUM DIAPHRAGM MOTOR ASSEMBLY AND THE SHIFTING FORK CONTROL. AFTER THE REPAIR, THERE HAD BEEN NO FURTHER OCCURRENCES. THE MANUFACTURER DID NOT ASSIST. THE FAILURE MILEAGE WAS 69,300 AND CURRENT MILEAGE WAS 70,000. UPDATED 3/11/09 *CN UPDATED 03/13/09. *JB

Electrical System › Instrument Cluster/PanelFire
Filed Feb 3, 200958,000 milesNM

TL*THE CONTACT OWNS A 2003 FORD F-150. WHILE DRIVING 75 MPH, THE DASHBOARD CAUGHT FIRE. THE CONTACT HEARD A SIZZLING NOISE EVERY TIME THE INDICATOR WAS USED. SHE EXTINGUISHED THE FIRE WITH A CUP OF TEA AND DROVE THE VEHICLE TO HER RESIDENCE. THE CURRENT AND FAILURE MILEAGES WERE 58,000.

Power Train › Driveline
Filed Dec 23, 200843,000 milesME

WHILE DRIVING IN A SNOWSTORM THE SHIFTING FORK ON THE FRONT DIFFERENTIAL BROKE DISENGAGING THE 4 WHEEL DRIVE WHICH CAUSED ME TO LOOSE CONTROL. I HAVE FOUND OUT TODAY THAT THIS HAS HAPPENED TO SEVERAL PEOPLE I KNOW AND THAT FORD HAS REDESIGNED THIS SHIFTING FORK. I BELIEVE THIS SHOULD BE A RECALL. IF ANYONE HAD BEEN NEXT TO ME WHEN THE FORK BROKE THERE WOULD HAVE BEEN AN ACCIDENT. *TR

Engine and Engine Cooling › Engine
Filed Dec 8, 2008115,000 milesMO

MY 2003 FORD F-150 WITH 5.4 TRITON ENGINE SPIT OUT THE NUMBER 3 SPARK PLUG. THIS IS THE SECOND TIME THIS HAS HAPPENED TO THE SAME PLUG. FORD CUSTOMER RELATIONS REFUSED TO EVEN DISCUSS THE MATTER WITH ME, SAYING THERE WAS NO PROBLEM WITH ITS PRODUCT! *TR

Electrical System
Filed Nov 30, 200815,000 milesSC

MY 2003 FORD F150 TRUCK HAS A RECURRING PROBLEM IN THAT IT CONTINUOUSLY BLOWS A CERTAIN 5 AMP FUSE. I WAS TOLD BY A TECHNICIAN AT THE FORD AUTHORIZED SERVICE WHERE I HAVE MY SERVICE WORK DONE THAT HE HAS SEEN ABOUT 10 OF THESE CASES. THE PROBLEM IS A COWL LEAK THAT ALLOWS WATER ON AN ELECTRONIC MODULE LOCATED UNDER THE DASH. THE FUSE WILL BLOW PREDICTABLY 2 TO 3 DAYS AFTER A RAIN OR WASH. THE SAFETY CONSEQUENCES ARE: 1. THE BLOWN FUSE DISABLES THE FEATURE THAT AUTOMATICALLY TURNS ON THE HEADLIGHTS & TAILLIGHTS THEREBY BECOMING AN ACCIDENT RISK PARTICULARLY WHEN THE DRIVER HAS BECOME ACCUSTOMED TO THE AUTOMATIC CONTROL OF THE LIGHTS; 2. THE BLOWN FUSE DISABLES THE FEATURE THAT AUTOMATICALLY LOCKS ALL OF THE VEHICLES DOORS WHEN THE TRANSMISSION IS SHIFTED INTO DRIVE THEREBY EXPOSING THE OCCUPANTS TO CARJACKING AND OTHER PERSONAL DANGERS; 3. THE BLOWN FUSE DISABLES THE PUSHBUTTON CONTROL FOR SHIFTING THE TRANSMISSION INTO AND OUT OF OVERDRIVE WHICH COULD POSE A HAZARD IN SNOW AND ICE CONDITIONS OR DRIVING IN MOUNTAINOUS TERRAIN. BASED ON THESE INDISPUTABLE SAFETY HAZARDS THE MANUFACTURER SHOULD BE REQUIRED TO RECALL ALL VEHICLES SUBJECT TO THIS CONDITION AND REPAIR/REPLACE AS NECESSARY TO ELIMINATE THE POSSIBILITY OF THESE HAZARDS. *TR

Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip
Filed Oct 31, 200815,500 milesAZ

ANTI-LOCK BRAKE FAILURE - FAILURE OF ELECTRONIC HYDRAULIC CONTROL UNIT WHILE BRAKING A FEW WEEKS AGO I WAS DRIVING ON A HIGHWAY AT ABOUT 65-70 MPH WHEN A CAR ON THE SIDE OF THE ROAD STARTED TO PULL ONTO THE HIGHWAY. I WAS ONLY ABOUT 200 FEET AWAY FROM THE CAR SO I SLAMMED ON MY BRAKES - IT SEEMED LIKE THE CAR WAS GOING TO STOP PULLING OUT SO I LET GO OF THE BRAKES FOR A SECOND BUT THEN THE OTHER DRIVE DID PULL RIGHT IN FRONT OF ME AND I SLAMMED ON THE BRAKES AGAIN. THE SECOND TIME THE ABS LIGHT CAME ON, THE REAR WHEELS LOCKED UP AND THE CAR BEGAN TO FISHTAIL. ONLY BECAUSE THERE WASN'T ANY ONCOMING TRAFFIC WAS A COLLISION AVOIDED. THE LIGHT NEVER TURNED OFF, AND THE BRAKES BEHAVE ERRATICALLY. A FRIEND IS A MECHANIC WHO USED A SNAP-ON SOLUS DIAGNOSTIC TOOL WHICH SHOWS THE ABS DHCU SEES THE CAR MOVING AT 3-4 MPH WHILE PARKED, THE SYSTEM OFF, BUT WHEN YOU DRIVE THE CAR IT APPLIES THE ABS SYSTEM WHILE SLOWING BELOW ABOUT 5MPH UNDER NORMAL DRIVING (LIKE APPROACHING A STOP LIGHT) INCREASING THE STOPPING DISTANCE CONSIDERABLY. THE MODULE DOES NOT RESPOND TO RESET ATTEMPTS, AND REPAIR IS BY REPLACEMENT ONLY. THE CAR IS A SPECIAL PRODUCTION FORD F150 LIGHTNING, WITH A DHCU SPECIFIC TO THE LIGHTNING EDITION. REPLACEMENT OF THE MODULE IS ABOUT $700 PLUS LABOR. THE VEHICLE ONLY HAS 16,000 MILES ON IT, ABOUT 15,500 WHEN THE INCIDENT OCCURRED. *TR

Structure
Filed Oct 24, 200861,000 milesAL

I BOUGHT A USED 2003 FORD F150 IN AUGUST 2007. WITHIN THE FIRST 2 MONTHS THE GEM MODULE WAS REPLACED AS THERE EXISTS A DESIGN FLAW WITH THE SEATING OF THE WINDSHIELD ON THE SEAL. AS I AM DRIVING DOWN THE ROAD ON A RAINY DAY, THE BLOWER FAN IS GOING, THE WINDOWS ARE GOING UP AND DOWN, AND THE ELECTRICAL COMPONENTS ARE ALL FREAKING OUT. AS I PULL OVER AND REMOVE MY KEY FROM THE TRUCK, THE PROBLEM DOES NOT STOP. AND NOW THE TRUCK WON'T RESTART. AGAIN, THE GEM MODULE. WHICH FORD WILL NOT REPLACE ALONG WITH THE LEAKY WINDSHIELD SEAL. BECAUSE THEY CLAIM THERE EXISTS NO PROBLEM OF THE BEHALF OF THE MANUFACTURER. SEE: HTTP://WWW.TOPIX.COM/FORUM/AUTOS/FORD-F-150/TAA9DVMDG7RO706EI#LASTPOST. I AM AFRAID THAT EVEN IF I WERE TO PAY TO HAVE THE GEM MODULE REPLACED (AGAIN) AND THE WINDSHIELD RESEALED (AGAIN) THAT I WILL BE DRIVING ALL OF MY CHILDREN DOWN THE ROAD WHEN THE TRUCK JUST DECIDES TO ELECTRONICALLY FAIL IN SUCH A WAY THAT IT CAUSES A SERIOUS ACCIDENT. PERHAPS THIS DESIGN FLAW SHOULD BE AN ISSUE FOR IMMEDIATE RECALL. *TR

Electrical System
Filed Oct 21, 200836,000 milesKY

IN APRIL 2008 THE BATTERY WAS DEAD ON THE TRUCK. BATTERY WAS REPLACED AND TRUCK STILL WOULD NOT START. AFTER WE WERE FINALLY ABLE TO GET THE TRUCK STARTED IT WAS TAKEN TO THE LOCAL DEALER WHERE IT REMAINED FOR 2-3 WEEKS. SERVICE DEPARTMENT DETERMINED THAT THE CLUSTER ($700.00) WAS BAD AND REPLACED IT. (WE HAVE SINCE BEEN TOLD BY OTHER MECHANICS, IF THE CLUSTER WAS BAD WE WOULD NOT HAVE BEEN ABLE TO START THE TRUCK, SO WHY WAS IT REPLACED.) THE TRUCK WAS BROUGHT BACK HOME AND THE NEXT TIME IT RAINED THE BATTERY WAS AGAIN DEAD. AGAIN TRUCK WAS TAKEN TO THE DEALER SERVICE DEPARTMENT. THIS TIME THEY DETERMINED THAT IT WAS LEAKING AROUND THE WINDOW GASKET ($100) AND REPLACED THIS. 2 MONTHS LATER ANOTHER RAIN AND AGAIN A DEAD VEHICLE. TRUCK WAS AGAIN TAKEN TO THE DEALER WHERE IT REMAINED ANOTHER 2 WEEKS. AFTER SEVERAL PHONE CALLS AND COMPLAINTS IT WAS DETERMINED THAT THEY DID NOT KNOW WHAT WAS WRONG WITH THE VEHICLE AND NEEDED TO CALL THE MAIN TECHNICIANS. WE STILL HAVE NO IDEA WHAT IS WRONG WITH THE VEHICLE AND KEEP IT IN THE GARAGE. TRUCK CAN'T BE DRIVEN IF THERE IS ANY HINT OF RAIN BECAUSE WE DON'T WANT TO END UP STRANDED. WE LIVE IN A SMALL COMMUNITY AND THIS IS THE SECOND TRUCK, SAME MODEL AND YEAR, THAT WE KNOW OF IN OUR AREA THAT IS HAVING THIS SAME PROBLEM. OBVIOUSLY THERE IS SOME ISSUE WITH THE ELECTRICAL SYSTEMS IN THESE VEHICLES AS IT DOES NOT APPEAR TO BE LIMITED TO A FEW. THIS TRUCK ONLY HAS 37, 000 MILES ON IT AND IS A COMPLETE WASTE TO HAVE UNLESS WE LIVED IN THE DES

Engine and Engine Cooling
Filed Oct 13, 200869,583 milesCA

ON 10/1/08 I WAS COMING OUT OF A PARKING LOT AND HEARD A LOUD POPPING SOUND. LOSS OF POWER AND RAN ROUGH . IT WAS ALMOST DARK SO I COULD NOT SEE WHAT WAS WRONG SO I DROVE IT THE TWO MILES HOME, ALONG THE SIDE OF THE ROAD. NEXT MORNING I TOOK THE TRUCK TO HOLDER FORD IN LAKEPORT, CALIFORNIA AND THEY SAID I HAD BLOWN OUT THE REAR PLUG ON THE PASSENGER SIDE OF THE ENGINE. THEY REPAIRED IT FOR $715.00 AND I GOT IT BACK ON MONDAY 10/6/08. AGAIN ON 10/11/08 SATURDAY THE SAME PLUG BLEW OUT. THIS TIME I WAS IN THE FAST LANE OF THE FREEWAY IN SAN RAFAEL HEADING FOR SAN FRANCISCO. THE TRUCK LOST POWER AND EVERY TIME I BACKED OFF THE GAS THE ENGINE DIED. I FOUGHT WITH THE TRUCK TO GET IT STARTED AND KEEP IT RUNNING TO GET IT ACROSS THREE LANES OF BUMPER TO BUMPER TRAFFIC TO AN OFF RAMP. WHEN I STOPPED AND RAISED THE HOOD I SAW IT WAS THE SAME PLUG THAT WAS JUST REPAIRED. I CALLED HOLDER FORD AND THEY SAID SERVICE WAS CLOSED AND THERE WAS NOTHING THEY COULD DO FOR ME UNTIL MONDAY. I DROVE THE CAR TO A TOYOTA DEALER ONLY TO FIND THE FORD DEALER HAD GONE OUT OF BUSINESS THERE SO I CALLED A TOW TRUCK AND RENTED A CAR. I WAS 150 MILES FROM HOLDER FORD AND MY TOWING WOULD ONLY ALLOW 100 MILES. BESIDES THIS BLOWN SPARK PLUG ALMOST CAUSING AN ACCIDENT IT COST ME $400.00 FOR THE TOW AND I DON'T KNOW HOW MUCH FOR A RENTAL CAR. NOW I FIND OUT THERE ARE ONLY THREE THREADS IN THE HEAD TO HOLD THE PLUGS IN, AND THE HEADS ARE ALUMINUM. THE TRUCK IS A 2003 FORD F150 LIGHTNING 5.4 TRITON V8 WITH 70,000

Structure
Filed Sep 9, 200858,000 milesIL

TL*THE CONTACT OWNS A 2003 FORD F-150. RUST WAS FOUND AT THE BOTTOM OF ALL FOUR DOORS ON THE VEHICLE. THE DEALER ADVISED THE CONTACT TO CALL NHTSA. THE FAILURE MILEAGE WAS 58,000. UPDATED 10/14/08. *LJ UPDATED 10/16/08. *JB

Fuel System, Other
Filed Sep 5, 200832,010 milesIL

CNG REGULATOR LEAKING COMPRESSSED NATUAL GAS INTO ENGINE COMPARTMENT. *TR

Fuel System, Other
Filed Sep 5, 200841,600 milesIL

CNG REGULATOR WAS LEAKING COMPRESSED NATURAL GAS INTO THE ENGINE COMPARTMENT. *TR

Fuel System, Other
Filed Sep 5, 200844,000 milesIL

CNG REGULATOR LEAKING COMPRESSED NATURAL GAS INTO ENGINE COMPARTMENT. *TR

SuspensionCrash1 injured
Filed Sep 3, 200887,000 milesTX

TRAVELING AT 40MPH. HIT AT THE FRONT RIGHT FENDER. SHEARING OFF TIRE AT BALL JOINTS... CAUSING TRUCK TO SLAM DOWN ON THE GROUND AND SLIDE AT LEAST 75 FEET ON THE FRAME.. NO AIR BAG DEPLOYED. I WAS INJURED AND THINK IF THE AIRBAG WOULD HAVE COME OUT MAYBE MY INJURIES WOULDN'T HAVE OCCURRED. *TR

Power TrainCrash1 injured
Filed Aug 12, 2008127,000 milesOK

MY 2003 FORD F150 SUPERCREWCAB FX4 4X4, WAS IN FOUR WHEEL DRIVE AS I PROCEEDED TO ENTER HIGHWAY 39 FROM MY DRIVE. THE VEHICLE KICKED OUT OF FOUR WHEEL DRIVE WITH THE ROADS BEING WET WHICH CAUSED MY TRUCK'S BACK TIRES TO SPIN OUT. MY TRUCK THEN FISHTAILED AS IT THREW ITSELF INTO A DITCH. THE PROBLEM WITH IT POPPING IN AND OUT OF FOUR WHEEL DRIVE IS A COMMON PROBLEM. IT HAPPENS EVERY TIME THAT I USE IT. I HAVE NOT TAKEN IT TO A DEALER YET, BUT HAVE READ SEVERAL FORUMS ONLINE THAT TALK ABOUT THE SAME PROBLEM.

Vehicle Speed Control
Filed Jul 22, 2008SC

1.CRUISE CONTROL USE. 2.OCCURS INTERMITTANTLY WHILE DRIVING. 3. FORD REFUSED. MY SYMPTOM, MODEL, AND YEAR OF VEHICLE IS INCLUDED ON FORD RECALL UPDATE OF 6/26/08 AS FIRE HAZARD BUT BECAUSE MY VIN IS NOT LISTED FORD REFUSES EVEN TO EXAMINE MY VEHICLE UNDER THE RECALL. HTTP://WWW.FORD.COM/DYNAMIC/METATAGS/ARTICLE-DETAIL/223_IMPORTANT_NOTICE_VOLUNTARY_RECALL_UPDATE. *TR

Air BagsCrash
Filed Jul 8, 2008IL

TL*THE CONTACT OWNS A 2003 FORD F150. WHILE DRIVING 40 MPH THE DRIVER LOST CONTROL OF THE VEHICLE AND REAR-ENDED ANOTHER VEHICLE. THE AIRBAGS IN HER VEHICLE DEPLOYED IMMEDIATELY; HOWEVER, AS IT DEFLATED ALL OF THE PARTICLES INSIDE THE AIRBAG EXPLODED. THE DRIVER WAS STARTLED BY THE AIR BAG FAILURE. THE CONTACT IS AWARE OF THE RISK INVOLVED DURING THE AIR BAG EXPLOSION. UPDATED 09/15/08 *BF UPDATED 09/22/08. *JB

Tires › Sidewall
Filed Jun 23, 200861,000 milesPA

TL*THE CONTACT OWNS A 2003 FORD F-150. THE VEHICLE HAS GOODYEAR WRANGLER TIRES, SIZE P235/70R16. THE CONTACT STATED THAT THE SIDEWALLS OF ALL FIVE (INCLUDING SPARE) TIRES WERE DEFECTIVE. THEY LOOKED AS IF SOMEONE HAD TAKEN A KNIFE AND CUT AROUND THE TIRES. HE TOOK THE VEHICLE IN FOR A TIRE ROTATION AND OIL CHANGE, WHICH IS WHEN THE DEFECTIVE TIRES WERE DISCOVERED. INITIALLY, THE MANUFACTURER WAS GOING TO REPLACE THE TIRES; HOWEVER, THE CONTACT WAS NOT SO CERTAIN AT THE TIME OF THE COMPLAINT. THE CURRENT AND FAILURE MILEAGES WERE APPROXIMATELY 61,000.

Tires › Tread/Belt
Filed Jun 20, 2008122,000 milesGA

TL*THE CONTACT OWNS A 2003 FORD F-150. THE VEHICLE HAS CONTINENTAL SPORT LT/SUV TIRES, SIZE LT235/85R16. WHILE DRIVING 65 MPH, THE TREAD FROM THE REAR DRIVER'S SIDE SEPARATED FROM THE TIRE. THE FAILURE DAMAGED THE WHEEL WELL ON THE VEHICLE. THAT SAME DAY, THE CONTACT NOTICED THAT THE TIRE WAS WOBBLING. THE TIRE HAS NOT BEEN DIAGNOSED BY THE DEALER. THE DOT NUMBER WAS UNKNOWN. THE VEHICLE CURRENT AND FAILURE MILEAGES WERE 122,000 AND THE TIRE FAILURE MILEAGE WAS 10,000.

Suspension › Rear
Filed Jun 17, 200865,000 milesCA

I OWN A 2003 FORD F-150 FX4 WITH AN OFF ROAD PACKAGE. I HAVE RARELY TAKEN THIS VEHICLE OFF ROAD. LEAF SPRINGS BANDS WERE MOVING OFF OF LEAF SPRINGS. THEY WERE REPLACED ONCE, THE BANDS CONTINUED TO MOVE, I WAS TOLD THAT THIS WAS NORMAL AND THERE WAS NO NEED FOR CONCERN. AT THIS TIME MY VEHICLE WAS STILL UNDER WARRANTY. THE LAST TIME I TOOK IN FOR REPAIR THE LEAF SPRINGS WERE BROKEN, BECAUSE THE BANDS HOLDING THEM TOGETHER HAD COME OFF COMPLETELY. I WAS TOLD THAT THIS WAS NO LONGER A WARRANTY ITEM AND THAT I WOULD BE CHARGED FOR REPAIR. I FEEL THAT THERE SHOULD HAVE BEEN A RECALL ON THIS ITEM, MY LEAF SPRINGS WERE REPLACED TWICE BECAUSE OF FAULTY MANUFACTURING. THE PIN HOLDING THE LEAF SPRINGS TOGETHER WERE MADE OF PLASTIC. *TR

Electrical SystemFire
Filed May 22, 200810,000 milesWI

ON 5/5/2005, WE PURCHASED A 2003 FORD F150 HERITAGE EDITION 4X4. IT HAD ONLY 10,000 MILES ON IT. ON JUNE 5, 2005, JUST ONE MONTH AFTER PURCHASE, I RETURNED HOME FROM MY AUNT'S HOUSE. ABOUT 5 MINUTES LATER, THE TRUCK WAS ON FIRE. THE TRUCK WAS TOTALED AND RELEASED TO THE INSURANCE COMPANY. AT THE TIME, WE WERE TOLD 2003 FORDS WERE NOT INCLUDED IN THE RECALL AND NOW THEY ARE. *TR

Engine and Engine Cooling › Exhaust System
Filed May 21, 2008100,000 milesIL

WHILE DRIVING HOME FROM WORK MY WIFE HAD A SPARK PLUG BLOW OUT OF THE ENGINE, FORTUNATELY THE 2003 FORD F150 SUPERCREW PICKUP TRUCK DIDN'T CATCH ON FIRE, I DROVE THE VEHICLE ANOTHER 15 MILES TO THE MECHANIC NOT KNOWING WHAT IS WRONG , I THOUGHT THE IT WAS JUST A BAD EXHAUST LEAK BUT I FOUND OUT THE NEXT MORNING THE GRIM NEWS THAT IN FACT THE SPARK PLUG WAS THE PROBLEM, I WAS TOLD THE REPAIR WOULD RUN BETWEEN 700.00 TO 2,000.00, SHOCKED BY THE COST OF REPAIR AND THE PROBLEM OF WHICH I HAVE NEVER HEARD OF I WENT ONLINE TO CHECK IT OUT. TO MY SURPRISE I FOUND THIS IS A MAJOR PROBLEM WITH THE FORD TRITON ENGINES, SO I THOUGHT FORD WOULD DO THE RIGHT THING I CALLED FORD AND EXPLAINED MY PROBLEM, ONLY TO BE TOLD THAT IT WAS MY PROBLEM AND FORD WOULDN'T DO ANYTHING FOR ME. I KNOW I'M NOT THE ONLY PERSON THAT HAS HAD THIS PROBLEM, IN FACT IF YOU DO ANY RESEARCH ONLINE YOU WILL SEE THAT HUNDREDS AND PERHAPS THOUSANDS OF PEOPLE HAVE HAD THIS PROBLEM, I WOULD HOPE THAT MAYBE YOU CAN HELP ME AND THE OTHER PEOPLE THAT HAVE HAD THIS PROBLEM, THANKS IN ADVANCE TIM WALSH *TR

Vehicle Speed Control › Accelerator Pedal
Filed May 1, 200885,000 milesAZ

TL*THE CONTACT OWNS A 2003 FORD F-150. WHILE DRIVING 35 MPH, THE ACCELERATOR PEDAL LOCKED AND THE VEHICLE ACCELERATED TO 65 MPH. THE CONTACT APPLIED THE BRAKES, BUT THE VEHICLE CONTINUED TO ACCELERATE. THE CONTACT INJURED HER RIGHT FOOT IN AN ATTEMPT TO RELEASE THE LOCKED ACCELERATOR PEDAL. THE PEDAL UNLOCKED ITSELF AFTER 10 MINUTES AND MADE A PINGING NOISE. THE VEHICLE HAS NOT BEEN DIAGNOSED BY THE DEALER. THE FAILURE MILEAGE WAS 85,000.

Electrical System
Filed Apr 28, 2008130,000 milesMN

WATER LEAKED INTO THE CAB TROUGH THE WINDSHIELD AND SHORTED OUT THE GEM MODULE AND CORRODED THE FUSE BOX. NO LEAK WAS EVIDENT BEFORE THE SHORT OUT OF VARIOUS ELECTRICAL SYSTEMS. *TR

Engine and Engine Cooling › Exhaust System
Filed Apr 14, 200872,000 milesTX

2003 F150 4,2 ENGINE, UPPER AND LOWER INTAKE MANIFOLD GASKETS FAILURE, STARTED LEAKING AT 75,200 MILES. *TR

Fuel System, Gasoline › Delivery › Hoses, Lines/Piping, and Fittings
Filed Mar 13, 200822,850 milesTX

TL*THE CONTACT OWNS A 2003 FORD F150. WHILE THE VEHICLE WAS PARKED, THE CONTACT SMELLED GASOLINE AND NOTICED IT DRIPPING FROM THE FUEL LINE. HE CALLED THE DEALER AND THEY PROVIDED SOME INFORMATION ABOUT THE FAILURE, BUT DID NOT MENTION THE GASOLINE RECALL FOR THAT YEAR, MAKE, AND MODEL VEHICLE. THE VEHICLE HAS NOT BEEN INSPECTED BY THE DEALER. THE CURRENT MILEAGE WAS 22,875 AND FAILURE MILEAGE WAS 22,850. THE FUEL LINE/HOSE WAS DEFECTIVE. UPDATED

Exterior Lighting › Turn Signal
Filed Mar 3, 200848,000 milesCA

THE MULTI-FUNCTION SWITCH ON MY 2003 FORD F-150 HARLEY DAVIDSON IS FAULTY. IT FAILS INTERMITTENTLY CAUSING THE LEFT TURN SIGNAL TO NOT FUNCTION AT ALL. IT AFFECTS THE HAZARD FLASHERS AS WELL. IT WORKS ONLY INTERMITTENTLY AND THEN FAILS AGAIN. I HAVE HAD NO ACCIDENTS AND THE VEHICLE HAD ONLY ABOUT 48,000 MILES WHEN THE FAILURE STARTED. I HAVE ALMOST BEEN REAR-ENDED SEVERAL TIMES DUE TO THE LEFT TURN SIGNAL FAILING. *TR

Structure
Filed Feb 29, 200855,000 milesOH

PAINT IS SPIDER WEBBING ALL OVER THE VEHICLE. ALL OVER THE HOOD AND TOP. ALSO STARTING ON FRONT QUARTER PANELS. COLOR IS BLACK. ALWAYS BEEN GARAGED. I WASH AND WAX REGULARLY. *TR

Power Train › Automatic Transmission
Filed Feb 26, 200855,650 milesNH

TL*THE CONTACT OWNS A 2003 FORD F150. IN AN ATTEMPT TO DRIVE THE VEHICLE, THE FOUR WHEEL DRIVE FAILED TO ENGAGE. THE VEHICLE WAS TAKEN TO A DEALER AND THEY DETERMINED THAT THE SHIFT FORK FAILED AND NEEDED TO BE REPLACED. THE VIN WAS UNKNOWN. THE CURRENT MILEAGE WAS 55,661 AND FAILURE MILEAGE WAS 55,650.

Engine and Engine Cooling › Engine › Gasoline
Filed Feb 12, 2008120,000 miles00

SPARK PLUG BLEW OUT STRIPPING THREADS. *TR

Structure › Body › Door
Filed Feb 3, 2008NE

WE HAVE A 2003 F150 SUPERCREW WITH 39,000 MILES. WHILE WASHING THE TRUCK IN JANUARY 2008, WE NOTICED THAT ALL 4 DOORS ARE RUSTING/BUBBLING ON THE BOTTOM OF THE DOORS. THIS TRUCK IS GARAGED AND FREQUENTLY WASHED IN THE WINTER TO AVOID THIS PROBLEM. *TR

Unknown or OtherCrash
Filed Jan 29, 200856,700 milesNJ

I WAS AT A COMPLETE STOP IN A CONSTRUCTION ZONE, WHEN MY BRAKE PEDAL WENT COMPLETELY TO THE FLOOR (GAVE OUT) THIS CAUSING ME NOT TO BE ABLE TO FIGURE OUT WHAT HAPPENED FAST ENOUGH BEFORE I ENDED UP REARENDING THE CAR IN FRONT OF ME AND THAT WAS PUSHED INTO ANOTHER CAR. THE VEHICLE WAS TOWED, STILL UNDER WARRANTY NEW MASTER BRAKE CYLINDER WAS INSTALLED. *CN

Steering › Gear Box › Shaft Pitman
Filed Dec 26, 200757,719 milesNC

STEERING GEAR FAILURE. THE VEHICLE HAD A LARGE AMOUNT OF PLAY IN THE STEERING WHEEL. AT TIMES LOSS OF STEERING WOULD OCCUR AND YOU COULD END UP IN THE NEXT LANE. *TR

Power Train › Transfer Case (4-wheel Drive)
Filed Dec 13, 200753,000 milesCO

TL*THE CONTACT OWNS A 2003 FORD F-150. WHILE DRIVING 50 MPH IN SNOWY CONDITIONS, THE ELECTRONIC 4-WHEEL DRIVE DISENGAGED AND SHIFTED INTO 2-WHEEL DRIVE WITHOUT WARNING. AS A RESULT, THE REAR END OF THE VEHICLE FISHTAILED. THE INSTRUMENT PANEL INDICATED THAT THE 4-WHEEL DRIVE WAS ACTIVATED. THE DEALER STATED THAT THEY WOULD INSTALL A NEW SHIFT FORK KIT MADE WITH DIFFERENT MATERIAL. AS OF DECEMBER 13, 2007, THE DEALER HAD NOT REPAIRED THE VEHICLE. THE CURRENT AND FAILURE MILEAGES WERE 53,000.

Steering › Gear Box › Shaft Pitman
Filed Dec 11, 200757,719 milesNC

WHEN DRIVING STEERING WHEEL WAS VERY LOOSE. STEERING GEAR WAS SEPARATING AND WAS REPLACED AT THE DEALER. TRYING TO FIND OUT WHY MY VEHICLE WAS NOT COVERED UNDER RECALL NHTSA CAMPAIGN #03V349000. *TR

Air BagsCrash2 injured
Filed Dec 5, 200790,000 milesAL

TL*THE CONTACT OWNS A 2003 FORD F-150. WHILE DRIVING APPROXIMATELY 45 MPH, THE CONTACT CRASHED INTO THE FRONT PASSENGER SIDE OF ANOTHER VEHICLE. THE VEHICLE WAS COMPLETELY DESTROYED AND NONE OF THE AIR BAGS DEPLOYED. TWO PEOPLE WERE INJURED AND A POLICE REPORT WAS FILED. PRIOR TO THE CRASH, HE NEVER NOTICED ANY AIR BAG WARNING LIGHTS ILLUMINATED ON THE INSTRUMENT PANEL. A COMPLAINT WAS FILED WITH THE MANUFACTURER AND THE CONTACT IS ALSO FILING A LAWSUIT AGAINST FORD. HE IS NO LONGER IN POSSESSION OF THE VEHICLE. THE CURRENT AND FAILURE MILEAGES WERE 90,000. UPDATED 03-05-08 *BF

Seat Belts › Rear/Other › Buckle Assembly
Filed Nov 14, 200715,000 milesTX

TL*THE CONTACT OWNS A 2003 FORD F150. THE CONTACT STATED THAT THE REAR RIGHT PASSENGER SIDE SEAT BELT BUCKLE HAS FAILED. THE DEALER WOULD NOT REPAIR THE DEFECT UNDER WARRANTY OR WITHOUT A CHARGE OF $150. THE MANUFACTURER STATED THAT THE FAILURE WAS NOT RECORDED AND THEY WOULD NOT BE ABLE TO ASSIST. THE CURRENT MILEAGE WAS 95,000 AND FAILURE MILEAGE WAS APPROXIMATELY 15,000. UPDATED 01-14-08. *KB UPDATED 12/12/07.*JB

Reading these

NHTSA publishes every complaint as the owner wrote it and investigates only a fraction. Spelling, capitalisation and judgement are the filer’s own. What carries weight is repetition: the same component failing the same way across many filings, and whether the manufacturer eventually opened a recall for it.

Full record for the 2003 Ford F-150 → · Every F-150 year → · How the figures are calculated →