Page 13 of 23 · complaints 601–650 of 1,131

2003 Ford Explorer complaints

Owner reports filed with NHTSA about this vehicle, newest first and reproduced as filed. They are unverified accounts: one proves nothing, and a pattern across many is the thing worth reading. Back to the full 2003 record →

Visibility › Defroster/Defogger/Hvac System
Filed Oct 19, 2008148,000 miles00

WHILE OUT OF TOWN, VACATIONING AND TOURING FOR FALL COLORS, I LOST ALL POWER TO THE CLIMATE CONTROL SYSTEM AFTER A SHORT COFFEE STOP. WHEN I STARTED MY EXPLORER I NOTICE I HAD NO HEAT, FANS, DEFROSTER OR POWER TO THE CLIMATE CONTROL SYSTEM. THINKING I HAD BLOWN A FUSE, I OPENED THE OWNERS MANUAL AND CHECKED THE FUSE DIAGRAM PAGES FOR THE SYSTEM THAT WAS NOT WORKING. I CHECKED ALL THE FUSES INDICATED BUT, I FOUND NONE OF THEM HAD BLOWN. AFTER DETOURING AND HEADING FOR THE LOCAL SMALL TOWN, I PURCHASED AN EMERGENCY FUSE REPLACEMENT AND TESTER KIT AS IT WAS NOW GETTING DARK, TRYING TO CONTINUE RE-CHECKING ANY FUSES (WHILE IN THE CONFINED AND MOST AWKWARD PLACE TO INSTALL A FUSE CONTROL PANEL UNDER THE DASH BOARD ON THE DRIVERS SIDE) WAS GOING TO HAVE TO WAIT TILL DAYLIGHT. ON MY RETURN TO MY CAMPSITE I CHANGE THE HEAD LIGHTING FROM AUTO TO MANUAL AND PULLED OUT ON THE KNOB TO TURN ON THE FOG LIGHT SYSTEM. AS I DID THIS ALL POWER TO MY CLIMATE CONTROL SYSTEM RETURNED AND WAS WORKING NORMAL AGAIN. THIS COULD HAVE BEEN A REAL PROBLEM AS THE NEXT MORNING I WOKE UP TO FROST AND 0` TEMPERATURE AND OVERCAST FOR THE DAY. *TR

Structure
Filed Oct 15, 200843,000 milesNY

FACTORY PAINT BLISTERING ON HOOD. VEHICLE IS 5 YEARS OLD AND HAS 44,000 MILES. THERE ARE A LARGE NUMBER OF COMPLAINTS ABOUT THIS PROBLEM ON A LONG LIST OF INTERNET SITES. FORD IS NOT ACKNOWLEDGING THIS ISSUE. APPARENTLY THIS IS AFFECTING 2000-2005 VEHICLES. *TR

Power Train › Automatic Transmission
Filed Oct 2, 2008124,000 milesOH

2003 FORD EXPLORER PURCHASED NEW. OUT OF THE BLUE CHECK TRANSMISSION AND O/D OFF LIGHT STARTS FLASHING. AT DEALERSHIP NOW FOR REPAIR ESTIMATE. WHILE RESEARCHING ON THE INTERNET I WAS AMAZED TO SEE THE NUMBER OF IDENTICAL COMPLAINTS FOR THE EXACT PROBLEM ON THE EXACT SAME CAR. I SPOKE WITH FORD TODAY & THEY TOLD ME SORRY AND TO "HAVE A GOOD DAY". I AM MORTIFIED AT THE PROBLEM AND THE LACK OF ASSISTANCE FORD IS WILLING TO PROVIDE WITH THIS OBVIOUSLY LARGE SPREAD PROBLEM. *TR

Power Train › Automatic Transmission
Filed Oct 2, 200884,000 milesNJ

I HAVE A 2003 4WD 4.0 6 CYL. FORD EXPLORER WITH 84,000 MILES ON IT. MY OVER DRIVE LIGHT STARTS FLASHING AND THE TRANSMISSION IS SLIPPING. I HAVE JUST SEEN ONLINE HUNDREDS OF PEOPLE WITH THE EXACT SAME PROBLEM AND FORD IS NOT RECALLING OR DOING ANYTHING TO HELP WITH REPAIRS. *TR

Power Train › Driveline
Filed Sep 30, 200870,000 milesMI

I CAN'T SEEM TO GET THE FRONT DIFFERENTIAL TO STOP LEAKING - NEITHER CAN MY MECHANIC. MY MECHANIC HAS REPLACED THE "CRUSH WASHER" (WHERE THE DRIVELINE CONNECTS TO THE DIFFERENTIAL) A COUPLE OF TIMES. I WAS TOLD THE DIFFERENTIAL WAS MANUFACTURED BY DANA. I DON'T WANT TO REPLACE THE DIFFERENTIAL BECAUSE MY DRIVER'S SIDE FRONT HALF-SHAFT WILL PROBABLY HAVE TO BE REPLACED ALSO... THE THREADS ON THE END OF THE SPINDLE HAVE RUSTED OFF. I'LL PROBABLY ALSO HAVE TO REPLACE THE (LF) WHEEL BEARING. (I THINK I'LL HAVE TO BECAUSE I HAD TO HAVE THE FORD DEALERSHIP REPLACE BOTH REAR WHEEL BEARINGS BACK WHEN THE VEHICLE ONLY HAD 36,000 MILES ON IT) NOT CRITICAL STUFF HERE - JUST A NUISANCE. THANKS. *TR

Visibility › Defroster/Defogger/Hvac System
Filed Sep 26, 200865,000 milesVA

2003 FORD EXPLORER - 65K MILES - BLEND DOOR ACTUATOR 7.6HP FAILED CAUSING A/C TO REMAIN IN ON POSITION WITH NO HEAT OR DEFROSTER. *TR

Structure
Filed Sep 24, 200858,600 milesTN

TL*THE CONTACT OWNS A 2003 FORD EXPLORER. WHILE THE VEHICLE WAS PARKED, THE CONTACT PRESSED THE BUTTON ON HER KEY FOB TO OPEN THE GLASS ON THE REAR HATCH. AS A RESULT, ONE OF THE TWO HINGES FRACTURED AS THE WINDOW WAS OPENING. SHE ATTEMPTED TO CLOSE THE GLASS, BUT APPARENTLY IT WAS MISALIGNED. DUE TO EXCESSIVE PRESSURE, THE GLASS SHATTERED AND DEBRIS FELL ONTO THE CONTACT AND THE GROUND. SHE CALLED THE DEALER IN REFERENCE TO NHTSA CAMPAIGN ID NUMBER 04V442000 (STRUCTURE:BODY:HATCHBACK/LIFTGATE:HINGE AND ATTACHMENTS) AND WAS INFORMED THAT THE COVERAGE DATE FOR THE RECALL EXPIRED. THE DEALER WOULD HAVE TO PERSONALLY PETITION TO THE MANUFACTURER FOR THE VEHICLE TO BE REPAIRED. THE MANUFACTURER STATED THAT THEY WOULD NOT ASSUME FINANCIAL RESPONSIBILITY FOR THE REPAIR. THE CONTACT'S INSURANCE COMPANY IS IN THE PROCESS OF NOTIFYING THE MANUFACTURER ON HER BEHALF. AS OF SEPTEMBER 24, 2008, THE VEHICLE HAS NOT BEEN PROPERLY REPAIRED. THE FAILURE MILEAGE WAS 58,600 AND CURRENT MILEAGE WAS 59,600.

Engine and Engine Cooling › Engine
Filed Sep 22, 2008CA

AS MY DAUGHTER AND I WERE BACKING OUT OF A PARKING STALL, MY VEHICLE ALL OF A SUDDEN CAUGHT OFF. WE WERE UNABLE TO GET IT RESTARTED. AFTER MECHANICS CHECKED IT OUT, I WAS TOLD IT WAS THE MOTOR. DIFFICULT TO UNDERSTAND, BECAUSE WE HAVE ONLY 38,208 MILES ON OUR 2003 FORD EXPLORER; AND A WEEK BEFORE THAT WE HAD A COMPLETE OIL CHANGE. I CONTACTED OUR LOCAL FORD DEALER AS WELL AS FORD IN DETROIT AND EXPLAINED THE PROBLEM TO THEM. I TOLD THEM WE HAD NO WARNING OF A PROBLEM, THE INDICATOR NEVER CAME ON AND THERE WAS NO INDICATION AT ALL THAT WE HAD A PROBLEM, NO NOISE OR ANY SIGNS OF TROUBLE. WITH ONLY A FEW MILES ON THE CAR, I TOLD THEM I FELT IT WAS A MANUFACTURER DEFECT. BECAUSE THEY HAD NOT RECEIVED ANY CALLS SINCE MY COMPLAINTS, THEY FELT IT WAS NOT A FORD'S PROBLEM AND THAT IT WAS A SITUATION I HAD TO TAKE CARE OF. SOMETHING NEEDS TO BE DONE AND I THINK FORD SHOULD HANDLE THIS PROBLEM. NO WAY SHOULD I HAVE A PROBLEM WITH MY MOTOR WITH LESS THAN 40,000 MILES. IT'S NOT FAIR THAT I HAVE TO PAY FOR A JOB THAT I BELIEVE FORD IS RESPONSIBLE FOR. TELL ME, WHAT DO I DO? *TR

Wheels
Filed Sep 19, 200881,103 milesMA

ONE OF THE RIMS ON OUR FORD EXPLORER FELL OFF THE CAR AT HIGH SPEED AND, ACCORDING TO FORD, IT CAME WITHIN SECONDS OF FALLING OFF ON A PREVIOUS OCCASION (ALSO AT HIGH SPEED). THESE ARE THE FACTORY RIMS THAT CAME WITH THE CAR WHEN WE BOUGHT IT NEW IN 2003. THE DEALER HAS NOW DETERMINED THAT THE RIMS ARE SO RUSTED THAT WHEN THEY ARE REMOVED FOR SERVICE AND THEN REPLACED WITHOUT HAVING THE RUST REMOVED, THE SURFACE OF THE RIM IS ROUGH AND DOES NOT "MATE" PROPERLY AGAINST THE HUB. EVENTUALLY, THE RUSTED MATERIAL STARTS TO FLAKE OFF, WHICH CAUSES THE RIM TO LOOSEN AGAINST THE HUB AND THE LUGS TO SNAP OFF. THE CAUSE OF THIS PROBLEM WAS NOT IDENTIFIED BY FORD UNTIL AFTER THE MOST RECENT INCIDENT (JULY 4, 2008). THE RIMS HAVE BEEN CAUSING PROBLEMS SINCE SEPTEMBER OF 2005, WHEN THE CAR WAS TWO YEARS OLD AND UNDER THE ORIGINAL WARRANTY (WE ALSO HAD AN EXTENDED WARRANTY THAT EXPIRED A FEW MONTHS AGO). DESPITE HAVING THE CAR SERVICED AT FORD DEALERS AT LEAST 11 TIMES BETWEEN SEPTEMBER OF 2005 AND JULY OF THIS YEAR, NOBODY EVER TOLD US THAT THE RIMS WERE SO DEFECTIVE THAT THEY COULD FALL OFF AT ANY TIME. OUR DEALER HAS OFFERED TO PAY HALF THE COST OF NEW RIMS, BUT WE REFUSE TO PAY A SINGLE CENT. WE HAVE NOT DONE ANYTHING TO CONTRIBUTE TO THIS PROBLEM, WHICH COULD HAVE KILLED OUR FAMILY TWICE. *TR

Electrical System
Filed Sep 16, 200850,000 milesNV

I PURCHASED A 2003 EXPLORER IN AUGUST 2006; MILEAGE WAS APPROXIMATELY 45,000. BY OCTOBER THE CAR WOULD NOT START AND THE ALTERNATOR WAS REPLACED. A FEW WEEKS LATER, I WAS BACK BECAUSE MY CAR WAS JERKING. NOTHING SHOWED UP ON THE DIAGNOSTIC TOOL AT THAT TIME. HOWEVER, I WAS TOLD THE STARTER WOULD HAVE TO BE REPLACED AS WOULD THE RECENTLY INSTALLED ALTERNATOR. I RETURNED LESS THAN A MONTH LATER WITH THE SAME JERKING ISSUE, ONLY THIS TIME I NOTIFIED THE REPAIR SHOP THAT THE O/D LIGHT HAD BEEN COMING ON. FURTHERMORE, MY CAR HAD ACTUALLY STALLED IN THE MIDDLE OF TRAFFIC. AGAIN, NOTHING WAS FOUND. BY EARLY DECEMBER, I WAS BACK. MY CAR HAD STALLED ON A FEW MORE OCCASIONS AND WOULD NOT "PICK UP". THAT IS, EVEN THOUGH THE RPM'S WOULD REACH ANYWHERE FROM 2500 - 4000, MY CAR COULD NOT ACCELERATE ABOVE 25 - 30 MPH. SEVERAL DAYS LATER I WAS TOLD THAT THE TRANSMISSION NEEDED WORK. I GOT MY CAR BACK A FEW DAYS BEFORE CHRISTMAS AND DECIDED LAST MINUTE TO HEAD TO THE MOUNTAINS. AS SOON AS I REACH A SLIGHT ELEVATION, THE CAR CEASED TO ACCELERATE AND WHAT'S MORE, A THICK HEAVY CLOUD OF BLACK SMOKE CAME OUT OF THE REAR AND PERSISTED FOR AT LEAST TWO MILES. I HEADED BACK DOWN THE MOUNTAIN FOR HOME. I TOOK THE CAR BACK AND THEY KEPT IT FOR AT LEAST A WEEK AND A HALF TO REPAIR THE TORQUE CONVERTER AND OTHER TRANSMISSION RELATED ISSUE. IN EARLY FALL 2007, I TOOK THE CAR TO MY LOCAL FORD DEALER FOR SOME STRANGE NOISE COMING FROM THE ENGINE. IT ENDED UP COSTING $2500.00 TO REPAIR. I RETURNED IN NOVEMB

Power Train
Filed Sep 7, 200878,000 milesSC

THIS VEHICLE IS A 2003 FORD EXPLORER LIMITED WITH A SEVERE ROAR COMING FROM THE REAR END. THERE IS A TECHNICAL BULLETIN OUT AT REPAIR SHOPS BUT NO RECALL. IT COULD RESULT IN THE GEARS LOCKING DOWN AND LOSING CONTROL WHILE DRIVING. IT IS A DEFECT OF THE FORD MOTOR CO AND SHOULD BE UNDER RECALL. THE COST OF REPAIR IS AROUND $1400.00. THE NOISE IS SO LOUD THAT IT COULD BLOCK THE ABILITY TO HEAR ONCOMING TRAFFIC AND EMERGENCY VEHICLES. YOU DON'T HAVE TO WORRY ABOUT USING A CELL PHONE WHILE DRIVING IN THIS VEHICLE BECAUSE YOU WOULD NOT BE ABLE TO HEAR THE OTHER PERSON. I UNDERSTAND THAT ALL FORD,LINCOLN, AND MERCURY SUV'S ARE A PART OF THIS TECH-BULLETIN. THE YEARS THAT ARE AFFECTED ARE 2002-2006. PLEASE CONSIDER ISSUING A RECALL SOON. *TR

Vehicle Speed Control
Filed Sep 4, 2008123,480 milesFL

ON 9/4/08, DRIVING IN TOWN, I WAS AT A RED LIGHT, PROCEEDED TO ACCELERATE, THEN PREPARED TO BRAKE, I NOTICED THAT WHEN I TOOK MY FOOT OFF THE ACCELERATOR, THE VEHICLE'S SPEED KEPT ACCELERATING. I HAD TO RIDE MY BRAKES TO KEEP MY CAR FROM GOING ANY FASTER. WHEN I LET OFF THE BRAKE, THE ACCELERATOR TOOK OFF AGAIN ON ITS OWN AT A FAST RATE! I PULLED OVER TO TURN OFF MY CAR, WAITED FOR AT LEAST 30 MINUTES AND PROCEEDED AGAIN. AFTER DRIVING 5 MILES IT STARTED UP AGAIN, I RODE ON MY BRAKES THE REST OF THE WAY HOME AND THEN HAD MY HUSBAND FOLLOW ME TO THE DEALERSHIP TO HAVE IT LOOKED AT, WHERE IT IS RIGHT NOW. *TR

Structure › Body
Filed Sep 2, 2008MD

THERE IS A CRACK ON MY 2003 FORD EXPLORER EDDIE BAUER EDITION LIFT GATE. I HAVE SEEN OTHER CARS OF THE SAME MAKE AND MODEL WITH THE SAME CRACK IN THE SAME SPOT. *TR

Power Train › Automatic Transmission
Filed Sep 2, 200886,000 milesIL

I OWN A 2003 FORD EXPLORER. I HAVE OWNED IT SINCE BUYING IT FROM VOGLER FORD IN CARBONDALE, ILLINOIS. A FEW MONTHS AGO THE OVERDRIVE LIGHT BEGAN TO FLASH ALL THE TIME AND IT SHIFTS HARD GOING FROM 2ND TO 3RD GEAR. I SEARCHED THIS PROBLEM ON THE INTERNET TO SEE IF I COULD REPLACE A PART ON IT. I HAVE READ NUMEROUS COMPLAINTS ABOUT THESE TRANSMISSIONS. HAVE THEY RECALLED ANY FAULTY TRANSMISSIONS FROM FORD VEHICLES. *TR

Structure › Body › Hatchback/Liftgate
Filed Aug 26, 200860,000 milesCA

TL*THE CONTACT OWNS A 2003 FORD EXPLORER. THE CONTACT NOTICED THAT THE LIFTGATE GLASS APPLIQUE WAS DAMAGED AND CRACKED. THE DEALER STATED THAT BECAUSE THERE WAS NO RECALL FOR THE FAILED COMPONENT, THE CONTACT WOULD BE RESPONSIBLE FOR THE REPAIR COSTS. THE VEHICLE HAS NOT BEEN REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 60,000. UPDATED 10/16/08. *LJ UPDATED 10/17/08. *JB

Power Train › Driveline
Filed Aug 24, 200865,000 milesLA

SEVERE REAR END NOISE HAS BEEN HAPPENING FOR OVER A YEAR NOW. REAR DIFFERENTIAL NOW NEEDS TO BE CHANGED. ALTHOUGH THERE ARE TECHNICAL SERVICE BULLETINS THE DEALERSHIP WILL NOT WORK WITH ME ON THE COST OF THESE REPAIRS. I HAVE ALSO HAD A SENSOR REPLACED TWICE AND IT IS NOW BROKEN AGAIN. *TR

Structure › Body
Filed Aug 15, 200861,000 milesNY

PAINT PEELING OFF MY CAR. *TR

Structure › Body
Filed Aug 10, 200838,000 milesLA

VERTICAL CRACK IN THE BACK HATCH OF MY FORD EXPLORER 2003 JUST BELOW THE GLASS AND GOING DOWN. *TR

Tires
Filed Aug 6, 200822,300 milesFL

TL*THE CONTACT OWNS A 2003 FORD EXPLORER. THE VEHICLE HAS BF GOODRICH TIRES, SIZE P245/65R17, RUGGED TRAIL T/A. THE REAR PASSENGER SIDE TIRE KEEPS LOSING AIR. THE DEALER REPLACED THE VALVE STEM, BUT THE FAILURE PERSISTS. THE TIRE IS FINE FOR TWO WEEKS AND THEN NEEDS TO BE INFLATED AGAIN. THE DOT NUMBER WAS UNAVAILABLE. THE FAILURE MILEAGE WAS 22,300.

Structure
Filed Aug 5, 200816,000 milesWA

FACTORY REAREND WAS REPLACED IN MY 03 FORD EXPLORER. SINCE THEN THE PROBLEM OF GRADUAL REAREND DETERIORATION HAS NOT BEEN FIXED. IF THE REAREND FAILS CATASTROPHICALLY THEN A SERIOUS ACCIDENT COULD OCCUR. FORD MOTORS DOES NOT CONSIDER THIS TO BE A SAFETY CONCERN, BUT IT DEFINITELY IS. FORD SHOULD RECALL ALL VEHICLES WITH THE DEFECTIVE REARENDS AND FIX THEIR PROBLEM. *TR

Structure › Body › Hatchback/Liftgate
Filed Aug 3, 200861,000 milesCA

THERE IS A VERTICAL CRACK THAT JUST APPEARED IN THE REAR HATCH OF MY 2003 FORD EXPLORER. WE TAKE VERY GOOD CARE OF OUR VEHICLES AND THIS TRUCK IS RARELY DRIVEN. IT IS ALSO PARKED IN OUR GARAGE EXCEPT WHEN BEING DRIVEN. I HAVE READ THAT THIS PROBLEM IS VERY COMMON IN THIS TRUCK. OUR "DOOR AJAR" LIGHT AND WARNING REGULARLY INDICATES THAT THE DOOR IS NOT CLOSED PROPERLY. IT HAS EVEN FLUNG OPEN WHILE WE ARE DRIVING. WE HAVE THE THIRD ROW SEAT IN THIS MODEL AND KEEP MY TWO 5 YEAR-OLDS IN THAT SEAT. IT WAS VERY FRIGHTENING WHEN THIS HAPPENED AND WE HAD TO PULL OVER SUDDENLY TO REMEDY THE PROBLEM. THERE IS A SERIOUS DEFECT IN THIS DESIGN WHICH CAN CAUSE INJURY TO THOSE IN THE VEHICLE OR AROUND YOU SINCE THE HATCH OPENING OUT OF NO WHERE IS STARTLING. *TR

Suspension › Front
Filed Jul 31, 200873,000 milesMA

ON 7/15/08 WE BROUGHT OUR 2003 FORD EXPLORER TO THE DEALERSHIP FOR A TUNE-UP. WE THEN FOUND OUT OUR FRONT WHEEL BEARING NEEDED REPLACING. OTHER PROBLEMS OCCURRED TOO. THE LOWER BALL JOINTS AND UPPER CONTROL ARM ALSO NEEDED TO BE REPLACED. WE ALSO HAD A FRONT PINION SEAL LEAKING. THE COST OF THE TUNE-UP WAS $555.54 WHILE ALL THE OTHER PROBLEMS COSTS US $1402.30. WE WERE PREPARED TO PAY FOR THE TUNE-UP BUT NOT FOR ALL THE OTHER PROBLEMS. WE ASKED IF FORD COULD HELP OUT BEFORE THIS WORK WAS DONE BUT THE DEALERSHIP SAID WE WERE OUT OF WARRANTY SO WE HAD NO CHOICE BUT TO PAY AND HAVE IT FIXED BECAUSE THE DEALERSHIP TOLD US THESE WERE SAFETY ISSUES. SOON AFTER WE LEFT THE DEALERSHIP WE NOTICED A LOUD NOISE COMING FROM THE FRONT. WE THOUGHT IT WAS THE TIRES. WE BROUGHT OUR EXPLORER BACK TO THE DEALERSHIP ON 7/31/08 ONLY TO FIND OUT THE OTHER FRONT WHEEL BEARING HAD GONE. THEY TOLD US IT WOULD COST ANOTHER $365 AND AGAIN WE ASKED IF FORD COULD HELP OUT AND THEY SAID WE WOULD NEED TO CALL FORD OURSELVES. WHICH WE DID IN THE WAITING ROOM OF THE DEALERSHIP. FORD DID NOT WANT TO HELP AT ALL. I EXPLAINED TO FORD ALL THE COMPLAINTS I FOUND ON THE NHTSA SITE AS WELL AS THE TECHNICAL SERVICE BULLETINS ON THE SAME EXACT PROBLEM WE WERE HAVING WITH OUR EXPLORER. FORD FINALLY SAID THEY WOULD COVER $265 BUT WE WOULD HAVE TO PAY $100 AS A DEDUCTIBLE. WE SAID NO AND TRIED TO EXPLAINED TO FORD THAT THESE PARTS WERE DEFECTIVE AND THAT FORD SHOULD COVER ALL THE EXPENSES. FORD SAID IT WAS UP TO THE NH

Structure
Filed Jul 29, 200863,000 milesMO

TL*THE CONTACT OWNS A 2003 FORD EXPLORER. THE REAR LIFTGATE GLASS HINGE HAS FRACTURED. THE CONTACT OPENED THE REAR LIFTGATE GLASS AND, WHEN HE ATTEMPTED TO CLOSE IT, THE LIFTGATE WOULD NOT SHUT CORRECTLY. THE HINGE SPLIT INTO TWO PIECES. THE CONTACT FEELS THAT IF HE ATTEMPTS TO OPEN THE REAR LIFTGATE, THE GLASS WILL SHATTER. HE DISCOVERED A RECALL FOR THIS FAILURE, BUT THE DEALER STATED THAT HIS VIN WAS NOT INCLUDED IN THE RECALL. THE RECALL NUMBER WAS UNKNOWN. THE CURRENT AND FAILURE MILEAGES WERE 63,000.

Power Train › Automatic Transmission
Filed Jul 18, 200820,000 milesMI

TL*THE CONTACT OWNS A 2003 FORD EXPLORER. THE CONTACT STATED THAT THE TRANSMISSION FREQUENTLY MALFUNCTIONED. WHEN HE WOULD SHIFT INTO REVERSE OR DRIVE, THE VEHICLE WOULD NOT RESPOND. HE WOULD HAVE TO WAIT TEN MINUTES FOR THE TRANSMISSION TO ENGAGE OR EVEN SHUT OFF THE VEHICLE AND TRY AGAIN. EVERYTIME THE VEHICLE WAS TAKEN TO THE DEALER, THEY COULD NEVER DUPLICATE THE FAILURE. AFTER A DIAGNOSTIC WAS PERFORMED, THE DEALER COULD NOT FIND ANY FAILURES. THE CONTACT TOOK THE VEHICLE TO THE DEALER AT LEAST 5-6 TIMES FOR THE FAILURE, BUT WAS NOT GIVEN ANY EXPLANATION. THE CURRENT MILEAGE WAS APPROXIMATELY 62,000 AND FAILURE MILEAGE WAS APPROXIMATELY 20,000.

Service Brakes, Hydraulic
Filed Jul 15, 200870,000 milesMN

BRAKE PADS COMPLETELY DISINTEGRATED WHEN INSPECTING PADS, FRONT EDGE OF ROTORS HAVE COMPLETELY RUSTED. PADS WERE IN GOOD SHAPE THICKNESS WISE IN SOME AREAS AND ROTTED IN OTHER AREAS. PADS AND ROTORS WERE REPLACED NOW 5 MONTHS LATER IT'S STARTING AGAIN. PARKING BRAKE PADS DELAMINATED AGAIN. ABS LIGHT CAME ON DURING TRIP FOR NO REASON? *TR

Suspension › Rear
Filed Jul 8, 200855,000 milesNY

TL*THE CONTACT OWNS A 2003 FORD EXPLORER. THE CONTACT HEARD A LOUD WHINING SOUND COMING FROM THE REAR OF THE VEHICLE WHILE ACCELERATING AND DECELERATING. THE SERVICE MANAGER STATED THAT HE COULD NOT FIND ANYTHING IN HIS COMPUTER THAT WAS RELATED TO THE FAILURE. THERE ARE CURRENTLY TEN NHTSA SERVICE BULLETINS RELATED TO THE FAILURE. THE CURRENT MILEAGE WAS 76,000 AND FAILURE MILEAGE WAS 55,000. UPDATE 09/10/08 *CW THE CONSUMER WAS TOLD THE REAR AXLE MAY HAVE TO BE REPLACED. UPDATED 09/11/08. *JB

Visibility › Rear Window Wiper/Washer
Filed Jul 4, 2008139,200 milesNC

I HAVE A FORD EXPLORER AND THE BACK GLASS FELL AND IT HANGING OFF. WHY BEFORE I BOUGHT THE CAR LAST YEAR THE PROBLEM WASN'T FIXED. *TR

Unknown or Other
Filed Jul 4, 200865,558 milesNV

THE HEATER NO LONGER WORKS AND NO MATTER WHERE THE HEAT DIAL IS TURNED, IT MAKES A CONSTANT TICKING SOUND. I LOOKED INTO GETTING IT FIXED AT A LOCAL SHOP AND WAS TOLD IT WAS GOING TO BE AT LEAST A $1,500 CHARGE. *TR

Structure › Body › Hatchback/Liftgate
Filed Jul 1, 2008TX

THE BACK LIFT GATE PANEL IS CRACKED ON MY 2003 EXPLORER. I HAVE HAD THE CRACK FOR APPROX. 2 YEARS. THE CRACK HAS PROGRESSIVELY WORSENED. I TOOK IT TO THE DEALER AND THEY SAID " THERE HAS BEEN SEVERAL CASES SUCH AS THIS, BUT FORD HAS NOT ISSUED A RECALL" I HAVE SEEN SEVERAL EXPLORERS WITH THIS PROBLEM. I DO NOT THINK IT SHOULD BE MY RESPONSIBILITY TO COVER THIS WHEN IT IS OBVIOUSLY A FORD DEFECT. *TR

Power Train › Automatic Transmission
Filed Jun 29, 200880,000 milesPA

APRIL 2008, O/D LIGHT STARTED BLINKING & VEHICLE STARTED SHIFTING HARD; TOOK TO FORD DEALERSHIP THE NEXT WEEK; AFTER COMPUTER DIAGNOSTIC SAID I NEEDED TO REPLACE TRANSMISSION ON 2003 EXPLORER WITH 80,000 MILES; WITHIN 2 MONTHS THE VEHICLE WAS PARKED BECAUSE THE TRANSMISSION WAS NOT WANTING TO SHIFT INTO REVERSE REGARDLESS OF WEATHER CONDITIONS. *TR

Structure › Body
Filed Jun 24, 200898,000 milesNH

MY BACK WINDSHIELD EXPLODED LAST THURSDAY WHILE PARKED IN MY DRIVEWAY. NOT ONLY DID THE GLASS EXPLODE, BUT THE FIBERGLASS UNDERNEATH THE GLASS WAS PULLED AWAY FROM THE BACKEND OF THE TRUCK IN A BOWING POSITION. I HAD THE BACK HINGE REPLACED AFTER THE RECALL, IT'S BEEN LESS THAN 12 MONTHS AND THE FORD DEALERSHIP IN NASHUA WILL DO NOTHING FOR ME, STATING THAT THEY HAVE NEVER SEEN ANYTHING LIKE THAT BEFORE AND THERE ARE NO OTHER COMPLAINTS. WHEN I ASKED TO SPEAK TO THE AREA FACTORY REP, THEY INFORMED ME THAT THEY DIDN'T HAVE ONE. I ASKED TO SPEAK TO THE MANAGER, WHO PRETTY MUCH SAID, HERE'S YOUR HAT, WHAT'S YOUR HURRY, OUT YOU GO...HE THEN FLAGGED ME AS BEING AN "IRATE" CUSTOMER. I AM A MOTHER OF 4 YOUNG CHILDREN, GOD FORBID THEY HAD BEEN IN THE CAR WHEN THAT HAD HAPPENED. FORD SHOULD BE ASHAMED OF THEMSELVES..FORD-BUILT STRONG MY LEG! ANYONE INTERESTED IN FILING A CLASS ACTION LAWSUIT IN THE STATE OF NH, PLEASE LET ME KNOW, I AM GOING TO CONTACT MY LAWYER TODAY. *TR

Structure › Body1 injured
Filed Jun 24, 200898,000 milesNH

JULY OF 2007 THE REAR WINDOW ON OUR 2003 FORD EXPLORER XLT HAD BROKEN AT ONE OF THE HINGES AND THE WINDOW SAGGED. AFTER RESEARCHING ON THE INTERNET WE FOUND OUT THERE WAS A RECALL, (04V44200). WE THEN CONTACTED FORD AND THEY AGREED TO FIX THE PROBLEM AT NO CHARGE. NOW 10 MONTHS LATER WHILE THE AUTO WAS PARKED IN OUR DRIVEWAY THE WINDOW SHATTERED WITH NO ONE AROUND. THERE WAS A NEIGHBOR WORKING IN THE YARD WHO WITNESSED THIS HAPPEN. GLASS WAS BOTH INSIDE THE VEHICLE AND OUTSIDE THE VEHICLE. AFTER A WEEK OF PHONE CALLS WITH NO LUCK, I WAS FINALLY IN TOUCH WITH A ONE OF THE PARTS GUYS AT FORD WHO SAID THIS IS AN ONGOING PROBLEM THAT HE WAS AWARE OF. HE EVEN STATED THAT THEY ONLY REPLACED THE HINGES AND NOT THE GLASS WHICH IS KNOWN TO SHATTER. AFTER SEVERAL PHONE CALLS, WE WERE NOTIFIED THAT THE RECALL WAS ONLY ON THE HINGES (EVEN THOUGH THEY KNOW THE GLASS IS DEFECTIVE AS WELL) AND THEY WOULD NOT HELP US OUT. WELL IM NOT PAYING $1,600 OUT OF MY POCKET FOR ANOTHER PRODUCT THAT FORD KNOWS HAS A PROBLEM AND DOESN'T BACK UP THERE WARRANTIES. *TR

Structure › Body › Hatchback/Liftgate › Hinge and Attachments
Filed Jun 9, 200870,000 milesNY

TL*THE CONTACT OWNS A 2003 FORD EXPLORER. WHEN THE CONTACT OPENED THE LIFTGATE, THE RIGHT HINGE SWUNG OUT AND BECAME DETACHED. THE HINGE NEARLY STRUCK HIS CHILD. HE CALLED THE DEALER AND WAS NOTIFIED OF A RECALL ON HIS YEAR, MAKE, AND MODEL VEHICLE FOR THIS IDENTICAL FAILURE. HE CALLED THE MANUFACTURER AND WAS INFORMED THAT HIS VIN WAS NOT INCLUDED IN THE RECALL. THE CONTACT BELIEVES THAT IF THE FAILURES ARE THE SAME, HIS VIN SHOULD BE INCLUDED. THE RECALL NUMBER WAS UNKNOWN. THE CURRENT AND FAILURE MILEAGES WERE 70,000.

Visibility › Glass, Side/Rear
Filed Jun 3, 200811,330 milesIN

TL*THE CONTACT OWNS A 2003 FORD EXPLORER. WHILE DRIVING 55 MPH WITH THE CRUISE CONTROL ACTIVATED, THE CRUISE CONTROL FAILED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO A DEALER AND THEY STATED THAT THE CRUISE CONTROL WIRING FAILED. THERE IS A RECALL FOR THE VEHICLE SPEED CONTROL, BUT HIS VIN WAS NOT INCLUDED. THE RECALL NUMBER WAS UNKNOWN. THE CURRENT MILEAGE WAS 11,550 AND FAILURE MILEAGE WAS 11,330. UPDATED 06/25/08. *LJ THE CONSUMER STATED AFTER THE DEALER FIXED THE RECALLED REAR HATCH PROBELM, THE CARGO HATCH FLEW OPEN WHILE DRIVING DOWN THE HIGHWAY. A

Structure
Filed May 30, 2008IN

CRACK IN PANEL ON REAR HATCH I SEE SAME CRACK IN SAME SPORT ON ALL SAME VEHICLES. *TR

Tires
Filed May 28, 2008IN

I HAVE A SET OF WILD COUNTRY XTX TIRES THAT HAS SOME SORT OF MANUFACTURE DEFAULT. THEY ARE CHOPPING SOMETHING TERRIBLE. I HAVE ONLY HAD THE TRUCK FOR 6 MONTHS AND I WENT INTO HAVE THEM ROTATED AND THEY WOULDN'T ROTATE THEM BECAUSE OF THE WAY THE TIRES LOOK. THE TIRE SIZE THAT I HAVE IS LT 235/70 R16 ..I DON'T KNOW IF U NEED ANYMORE INFO ON THEM. BUT THEY LOOK LIKE THEY COULD BE GETTING VERY DANGEROUS TO DRIVE ON. AND WOULD LIKE TO KNOW WHAT ELSE I COULD DO BOUT THIS PROBLEM . THEY DIDN'T LOOK THIS WAY WHEN I BOUGHT THE SUV. OTHERWISE I WOULD HAVE HAD THE CAR COMPANY PUT NEW TIRES ON THE SUV WHEN I BOUGHT IT. I TRIED LOOKING UP THE COMPANY WHO MADE THE WILD COUNTRY TIRES BUT DIDN'T HAVE ANY LUCK. SO I THOUGHT I WOULD LET U KNOW BOUT IT. *TR

Structure › Body
Filed May 26, 200847,000 milesAL

2003 FORD EXPLORER WITH CRACK IN REAR DOOR PANEL (CARGO DOOR) WE NOTICED THIS CRACK AFTER A COLD NIGHT. IT WAS NO FAULT OF OUR OWN, AND SINCE THEN WE HAVE NOTICED MANY OTHER FORD EXPLORERS WITH THIS SAME VERTICAL CRACK IN THE BACK DOOR. I REALLY THINK THIS IS A DEFECT OF FORD MOTOR COMPANY,AND EXPECT THEM TO RECALL THIS PRODUCT. ANY HELP YOU COULD GIVE US WOULD BE GREATLY APPRECIATED. I HAVE ALSO READ MANY OF THESE SAME STORIES ABOUT THE CRACKED REAR DOOR ONLINE. WITH SO MANY PEOPLE COMPLAINING, IT'S A SHAME THAT NOTHING HAS BEEN DONE BY FORD TO CORRECT THIS ISSUE. THANK YOU FOR YOUR TIME AND HELP. *TR

Structure › Body
Filed May 19, 200848,000 milesTN

AS MANY OTHERS HAVE REPORTED AND AM SURE COUNTLESS OTHERS DO NOT KNOW WHAT TO DO, I AM COMPLAINING ABOUT THE CRACK IN THE REAR OF THE 2003 EXPLORERS. IS ANYTHING GOING TO BE DONE ABOUT THIS THAT YOU KNOW ABOUT? I HAVE TALKED TO FORD AND TO DEALERS AND THEY HAVE DONE NOTHING. MY CONCERN BECAME LARGER THEN COSMETIC TODAY WHEN I LEFT THE CAR WASH. NOW NOT ONLY IS THERE THAT HUGE CRACK BUT ALSO THE SEAL AROUND THE WINDOW IS FALLING OUT AND WATER IS GETTING IN. IF THIS IS STARTING TO HAPPEN I WONDER NOW IS IT JUST A MATTER OF TIME BEFORE THESE WINDOWS START TO FALL OUT??? DOES FORD REALLY NEED ANOTHER HUGE LAWSUIT WHEN WHAT I SEE STARTING TO HAPPEN TO ME STARTS WITH OTHERS IF IT HAS NOT ALREADY. WILL FORD JUST WAIT FOR REAR WINDOWS TO FALL OUT GOING DOWN THE INTERSTATE CAUSING WRECKS, OR WILL THEY FINALLY OWN UP TO THE THOUSANDS OF 2002-2004 EXPLORER OWNERS THAT THEY MADE AN ERROR IN PRODUCTION. NO ONE IS PERFECT BUT WE SHOULD BE RESPONSIBLE FOR OUR ACTIONS. *TR

Suspension
Filed May 5, 200850,000 milesWI

WHEEL BEARING NEEDS TO BE REPLACED AFTER 50K MILES WHICH SEEMS TO BE VERY COMMON ON 2000+ MODEL YEAR FORD EXPLORERS. *TR

Power Train › Automatic Transmission
Filed May 2, 200844,000 milesMD

TL*THE CONTACT OWNS A 2003 FORD EXPLORER. WHILE DRIVING 25 MPH, THE TRANSMISSION CAUSED THE RPM'S TO INCREASE FROM 1,000 TO 4,000, FOLLOWED BY A LOUD THUMPING NOISE. THE OVERDRIVE LIGHT WOULD ALSO REMAIN ILLUMINATED AFTER THE MALFUNCTION. THE VEHICLE HAS BEEN DIAGNOSED BY THE DEALER, BUT STILL CONTINUES TO FAIL. THE FAILURE MILEAGE WAS 44,000.

Structure › Body
Filed Apr 28, 2008MD

THE BACK PANEL OF MY 2003 EXPLORER IS CRACKED. THE TRUCK WAS PURCHASED AT LIBERTY FORD IN RANDALLSTOWN. THEY ADMIT AS WELL AS THE FORD CORP. OFFICE THAT THE PANELS ARE CRACKING BUT THEY WILL NOT REPLACE THEM. THEY ARE SAYING THE PROBLEM IS UNDER INVESTIGATION. THEY COULD NOT TELL ME WHEN THE INVESTIGATION STARTED OR WHEN THEY THINK IT WILL END. THEY ARE ONLY SAYING THAT ALTHOUGH THERE IS NO PARTICULAR REASON THAT THESE PANELS ARE CRACKING THEY ARE NOT RESPONSIBLE TO REPLACE THEM. *TR

Power Train › Automatic Transmission
Filed Apr 24, 2008110,000 milesCA

O/D LIGHT FLASHES TRANSMISSION HAS TROUBLE SHIFTING OUT OF 1ST GEAR. *TR

Suspension › Front › Wheel Bearing
Filed Apr 23, 200872,005 milesFL

LOUD ROARING SOUND INSIDE OF CAR. TURNED OUT TO BE THE FRONT DRIVERS SIDE WHEEL BEARING. REPLACED NOW THE REAR IS DOING THE SAME THING. MY VEHICLE DOESN'T HAVE ENOUGH MILES FOR THESE FAILURES TO HAPPEN. *TR

Vehicle Speed Control › Cruise Control
Filed Apr 21, 200877,335 milesWA

TL*THE CONTACT OWNS A 2003 FORD EXPLORER. WHILE DRIVING 50 MPH AND ATTEMPTING TO ENGAGE THE CRUISE CONTROL, THE SPEED RAPIDLY INCREASED ABOVE 55 MPH. THE CRUISE CONTROL LIGHT ILLUMINATED, WHICH INDICATED THAT THE CRUISE CONTROL WAS ENGAGED. THE CONTACT DEPRESSED THE BRAKE PEDAL AND ATTEMPTED TO DISENGAGE THE CRUISE CONTROL, BUT WAS UNSUCCESSFUL. THE CRUISE CONTROL INTERMITTENTLY FAILED TO OPERATE NORMALLY. THE VEHICLE WAS NOT EQUIPPED WITH ANTILOCK BRAKES. THE FUEL SYSTEM AND DATE OF PURCHASE WERE UNAVAILABLE. THE FAILURE MILEAGE WAS 77,335 AND CURRENT MILEAGE WAS 77,392.

Vehicle Speed Control
Filed Apr 18, 200860,000 milesDE

CRUISE CONTROL FAILURES: FAILS TO ENGAGE, UN-COMMANDED ACCELERATION, UN-COMMANDED DECELERATION, SPEED SURGING, INDICATES ENGAGED AND IS NOT ENGAGED. *TR

Structure › Body › Hatchback/Liftgate
Filed Apr 16, 2008LA

THE REAR HATCH HAS DEVELOPED A CRACK THROUGH THE MIDDLE OF THE PANEL JUST BELOW THE VISIBLE GLASS OF THE HATCH. THIS CRACK ENCOMPASSES THE REAR FORD LOGO. THIS CRACK OCCURRED WITHOUT ANY DAMAGE TO THE VEHICLE. *TR

Structure › Body › Trunk Lid
Filed Apr 14, 2008IN

CRACK DEVELOPED WITHOUT APPARENT CAUSE IN PLASTIC PANEL BELOW THE REAR WINDOW. I'VE NOTICED THIS IN MANY OTHER EXPLORERS OF SIMILAR YEARS. *TR

Structure › Body › Hatchback/Liftgate
Filed Apr 13, 200842,000 milesMA

REAR DOOR HATCH HAS CRACKED FROM THE BOTTOM OF THE WINDOW TO THE BOTTOM OF THE HATCH. *TR

Suspension
Filed Apr 12, 200860,000 milesIL

BEARINGS IN FORD EXPLORER ALMOST SEIZED.... THIS COULD CAUSE A MAJOR PROBLEM IF THEY HAD NOT BEEN REPLACED. 3 OUT OF FOUR AT ONE TIME? *TR

Structure › Body › Hatchback/Liftgate
Filed Apr 11, 2008NC

I HAVE A 03 EXPLORER. AND MY HATCH CRACKED IN 07. WHEN I TOOK IT TO THE DEALERSHIP AFTER SEEING OTHER MODELS WITH THE SAME PROBLEM. I WAS INFORMED THERE WAS NO RECALL ON THE PART AND IT COST ME ROUGHLY $800.00 TO FIX. I FEEL AS THOUGH FORD SHOULD RECALL THE PART AND REFUND ALL THE CUSTOMERS WHO HAS HAD THE SAME PROBLEM, AND HAD TO SPEND $$ TO GET IT FIXED. *TR

Reading these

NHTSA publishes every complaint as the owner wrote it and investigates only a fraction. Spelling, capitalisation and judgement are the filer’s own. What carries weight is repetition: the same component failing the same way across many filings, and whether the manufacturer eventually opened a recall for it.

Full record for the 2003 Ford Explorer → · Every Explorer year → · How the figures are calculated →