Page 2 of 13 · complaints 51–100 of 615

2003 Ford Expedition complaints

Owner reports filed with NHTSA about this vehicle, newest first and reproduced as filed. They are unverified accounts: one proves nothing, and a pattern across many is the thing worth reading. Back to the full 2003 record →

Service Brakes
Filed Sep 13, 2016224,000 milesTX

2003 FOR EXPEDITION NOT RUNNING PROPERLY SHUTTING DOWN WHILE DRIVING PASSENGER WINDOW STUCK BRAKES NOT WORKING PROPERLY WHEN VEHICLE SHUTS DOWN.

Electrical System
Filed Sep 8, 201642,000 milesOR

OPEN DOOR SOUND INDICATOR WHILE ENGINE IS RUNNING--VEHICLE STOPPED TO LET PASSENGER OUT. WHEN ANY DOOR IS OPENED, THE OPEN-DOOR HIGH PITCHED STEADY-HUM SOUND COMES ON, WHICH IS NORMAL, HOWEVER, THE HUM WILL NOT SHUT OFF. IT CONTINUES LOUDLY FOR 8-10 MINUTES AND THEN REDUCES TO A FAINT HUM UNDER THE DASH. THE SOUND(S) CONTINUE EVEN AFTER THE SUV IS TURNED OFF, PUT IN PARK, AND THE KEY IS REMOVED. WE ARE THE ORIGINAL OWNERS OF THE 2003 EDDIE BAUER EXPEDITION AND IT'S OTHERWISE IN EXCELLENT SHAPE WITH JUST 57,000 MILES. THIS PROBLEM HAS RECENTLY BEEN VERIFIED BY A LOCAL FORD/KIA REPAIR SHOP WHOSE MECHANIC SCRATCHED HIS HEAD IN CONFUSION; HOWEVER, THEY WANT TO CHARGE US TO TEAR THE DASH APART TO ATTEMPT TO FIGURE OUT WHY THIS IS HAPPENING. THEY CAN'T TURN THE INDICATOR SPEAKER OFF ALTOGETHER. WE WANT TO KNOW WHAT FORD KNOWS ABOUT THE PROBLEM; MAINLY, WHAT IS CAUSING THE PROBLEM. CAN IF BE FIXED VIA A SIMPLER SOLUTION (MAYBE A SIMPLE FUSE OR WIRING?), IS THIS IS A POSSIBLE FUTURE FIRE DANGER, AND HAVE ANY OTHERS HAVE EXPERIENCED THIS UNUSUAL OCCURRENCE.

Electrical System
Filed Aug 31, 2016128,500 milesCA

VEHICLE STALL WHILE DRIVING FREEWAY.MY WIFE FIRST THEN I EXPERIENCE MYSELF STALL VEHICLE ON FAST LANE VERY DANGEROUS.VEHICLE JUST SHUT OFF CANNOT STEER THE WHEEL LUCKY ENOUGH TO GLIDE TO SAFETY SIDE.FUSE BOX BURNING THE FUEL PUMP RELAY LOTS OF COMPLAINT IN INTERNET HOW MANY LIVES TO WASTE BEFORE ANYONE ACT ON IT.

Engine
Filed Aug 23, 201650,000 milesCA

THE VEHICLE WILL RANDOMLY SHUT OFF AT ANY SPEED, UNDER ANY CONDITION. ENGINE DIES UNEXPECTEDLY AT HIGHWAY SPEEDS CREATING A PANIC TO GET OUT OF THE ROADWAY. POWER TO STEERING AND BRAKES ARE GONE WHEN THE ENGINE DIES. VEHICLE WILL RESTART AFTER A COUPLE MINUTES. THE FAULTY PART IS THE FUEL PUMP RELAY. IT IS INTEGRAL TO THE FUSE BOX AND CANNOT BE CHANGED WITHOUT CHANGING THE ENTIRE FUSE BOX. THE FUSE BOX IS ONLY AVAILABLE FROM A FORD DEALER FOR $485.20 PARTS ONLY.

Electronic Stability Control (esc)
Filed Aug 6, 2016124,000 milesTN

FUSE RELAYS KEEP BURNING OUT! I HAVE BROUGHT OVER 10 RELAYS IN 2 WEEEKS. I HAVE DONE MY RESEARCH AND THIS IS A COMMON PROBLEM WITH ALL 2003 FORDS AND IS VERY EXSPENSIVE TO FIX. I WAS SHOCKED TO FIND THAT IT HAS NOT BEEN RECALLED! THERE ARE VIDEOS ON YOU TUBE TO PROVE THAT ALL OF THESE TRUCKS HAVE THIS PROBLEM. I WAS TOLD I HAD TO REPLACE THE ENTIRE FUSE BOX BUT EVENTUALLY I WILL HAVE THE SAME PROBLEM OUT OF THAT FUSE BOX BECAUSE THUS IS A DEFECT IN ALL 2003 FORD EXPEDITIONS. THE CAR CUTS OFF WHILE DRIVING AND HAS ALMOST CAUSED ME TO BE IN 2 VERY DANGEROUS CAR ACCIDENTS! IT HAS STOPPED ON ME ON THE HIGHWAY AND STREET! WHEN I SAW THAT THIS IS A VERY COMMON PROBLEM WITH THE FUEL EMMISION RELAYS AND THE FUSE BOX I DECIDED TO FILE THIS COMPLAINT IN ORDER TO GET THIS RECALLED!

Engine
Filed Aug 5, 2016280,000 milesOH

IN THE LAST MONTH AND A HALF I HAVE BEEN DRIVING DOWN THE FREEWAY AT 65MPH AND BLOWN 2 PLUGS OUT OF THE ENGIENE. THIS IS GETTING A LITTLE COSTLY.

Engine
Filed Jul 21, 2016143,000 milesMD

TL* THE CONTACT OWNS A 2003 FORD EXPEDITION. WHILE DRIVING 56 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO BE DIAGNOSED, BUT THE DEALER COULD NOT DUPLICATE THE FAILURE. THE MANUFACTURER WAS MADE AWARE OF THE ISSUE. THE FAILURE MILEAGE WAS 143,000.

Air Bags
Filed Jul 18, 2016153,000 milesNC

SIDE AIRBAGS SPONTANEOUSLY DEPLOYED WHILE DRIVING DOWN THE HIGHWAY. I STOPPED THE VEHICLE SAFELY AND NO APPARENT INJURY TO MYSELF OR PASSENGER EXCEPT FOR POSSIBLE HEARING LOSS DUE TO THE LOUD BANG ON DEPLOYMENT. I USED A KNIFE TO CUT THE BAGS AWAY FROM THE FRONT SIDE WINDOWS THEN CONTINUED DRIVING.

Engine
Filed Jul 13, 2016139,000 milesFL

SPARK PLUGS BLOW OUT OF CYLINDER HEAD AT HIGHWAY SPEED.

EngineFire
Filed Jul 6, 2016129,000 milesVA

MY FORD EXPEDITION IS EQUIPPED WITH A 5.4L TRITON ENGINE AND LIKE MANY OTHER ENGINES OF THE SAME FAMILY, IT BLEW A SPARK PLUG OUT OF THE HEAD WHILE DRIVING DOWN THE INTERSTATE. THIS ALLOWED FUEL TO ESCAPE AND ALMOST CREATED A FIRE UNDER THE HOOD. LUCKILY, I WAS ABLE TO CONTAIN IT WITHOUT ANY DAMAGE. HOWEVER, I AM MECHANICALLY SAVVY, SO OTHERS MAY NOT KNOW WHAT TO DO IN SUCH AN EVENT. HOWEVER, THE REASON IS BECAUSE THE SPARK PLUG CAME OUT OF THE ENGINE WITHOUT ASSISTANCE AND BEING THAT I HAVE NEVER INSTALLED SPARK PLUGS IN IT, THE FAILURE WAS NOT DUE TO MY NEGLIGENCE. BEING THAT THIS HAS HAPPENED TO MANY OTHER PEOPLE AND THE NATURE OF IT BEING POTENTIALLY FATAL, I DO NOT UNDERSTAND WHY THIS HAS NOT BEEN ADDRESSED AND CONSIDERED FOR A RECALL TO REMEDY THIS ISSUE.

Service Brakes
Filed May 26, 2016156,000 milesGA

OWNER HAS REPLACED BRAKES AND ROTORS SEVERAL TIMES. WHEN DRIVING, THE DRIVER FEELS AS IF THEY ARE PUSHING AGAINST RESISTANCE, LIKE THE EMERGENCY BRAKE IS ENGAGED. VEHICLE IS ABLE TO MOVE WITH EMERGENCY BRAKE FULLY ENGAGED. WHEN BRAKING, A PULSE IS FELT, BUT ROTORS ARE NEW.

Structure › Body
Filed May 16, 2016186,000 milesMD

TL* THE CONTACT OWNS A 2003 FORD EXPEDITION. WHILE DRIVING 50 MPH, THE VEHICLE BEGAN TO VIBRATE. THE FAILURE RECURRED ON NUMEROUS OCCASIONS. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE FRONT PASSENGER SIDE SUBFRAME CORRODED AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 186,000.

Electrical System
Filed Apr 30, 2016200,000 milesFL

CREDIT ACCEPTANCE CORPORATION 25505 W TWELVE MILE ROAD P.O. BOX 513 SOUTHFIELD,MI 48037 1-800-634-1506 INSTALLED A GPS DEVICE WHEN I PURCHSED THIS VEHICLE USED. I HAD IT REPLACED ONCE BY THE DEALER BECAUSE IT NOT ONLY DISABLED THE VEHICLE WHEN NOT MOVING,BUT IT CREATED A DANGEROUS PROBLEM WHEN I WAS DRIVING CUTTING THE VEHICLES POWER OFF. CREDIT ACCEPTANCE DENIES THEY HAD ANYTHING TO DO WITH IT . THIS STARTED TO HAPPEN WHEN I FELL BEHIND ON PAYMENTS.

Fuel/Propulsion System
Filed Apr 7, 2016189,000 milesTX

I WAS HAVING PROBLEM MY CAR OF IT LOSING POWER UNTIL ONE DAY IT JUST LOST POWER COMPLETELY AT A STOP LIGHT I WAS LUCKY I WAS WAITING FOR THE LIGHT TO TURN GREEN SO I QUICKLY PUT ON MY EMERGENCY BLINKERS AND I WAS LUCKILY NO ONE HIT ME FROM BEHIND THIS WAS AROUND 8:30 P.M. MY CAR HAD TO BE TOWED TO THE MECHANIC WELL IT WAS AT THE MECHANIC I WENT AHEAD AND GOOGLE WHAT HAPPENED WITH MY CAR AND I CAME ACROSS A WHOLE BUNCH OF COMPLAINTS FROM THE CARS DOING THE SAME THING MY CAR WAS DOING BUT I FOUND OUT A LOT OF PEOPLE ENDED UP WASTING A LOT OF MONEY TO FIGURE OUT AT THE END WHAT THE PROBLEM WAS IF YOU'RE TRAVELING ON THE FREEWAY AND THIS HAPPENS YOU CAN BE IN SERIOUS TROUBLE I THINK THIS SHOULD BE A RECALL AND INVESTIGATE ON THIS PART

Service BrakesCrashFire
Filed Apr 4, 2016100,000 milesKY

THE BRAKE LINE THAT IS ROUTED TO THE REAR BRAKES RUSTED COMPLETELY THROUGH, CAUSING ME TO LOSE ALL BRAKING FUNCTION HENCE, CONTROL OF MY VEHICLE. I HAD TO RUN OFF INTO A DITCH TO MISS A SLOWING VEHICLE. AFTER I HAD COME TO REST IN THE DITCH THERE WAS AN ENGINE FIRE CAUSED BY BRAKE FLUID SPRAYING ONTO THE HOT ENGINE EXHAUST MANIFOLD. FORTUNATELY, I HAD A FIRE EXTINGUISHER ON BOARD, SO I WAS ABLE TO PUT THE FIRE OUT BEFORE THERE WAS ANY DAMAGE. THE INTERESTING THING ABOUT THIS INCIDENT IS THAT THERE IS ANOTHER LINE THAT RUNS PARALLEL WITH THE DEFECTIVE LINE THAT SHOWS ZERO EVIDENCE OF CORROSION.

Service Brakes
Filed Feb 3, 201671,000 milesIL

MY VEHICLE EXPERIENCED TOTAL BRAKE FAILURE AS I APPROACHED A FOUR-WAY STOP INTERSECTION ON A RURAL COUNTY HIGHWAY. INSPECTION BY AUTO REPAIR TECHNICIANS REVEALED MY BRAKE LINES HAD RUSTED AND HAD EXPERIENCED SEVERAL RUPTURES. THE TECHNICIANS SAID THE RUST WAS THE RESULT OF FORD'S DECISION TO INSTALL STEEL BRAKE LINES IN THE VEHICLE, RATHER THAN ALUMINUM. WHEN EXPOSED TO THE SALT PREVALENT ON LOCAL ROADWAYS IN THE WINTER, THEY EASILY RUST OUT LONG BEFORE THE VEHICLE EVEN APPROACHES THE BEGINNING OF THE END OF ITS LIFE.

Fuel/Propulsion System
Filed Feb 3, 201613,000 milesPA

THE TRUCK JUST QUITS LIKE RUNNING OUT OF GAS STALL NO STEERING NOW BRAKING VERY UNSAFE IT IS BECAUSE THE FUEL PUMP RELAY IS BUILT INTO THE FUSE JUNCTION BOX NOT SERVICEABLE AND IF YOU HAVE A MOON ROOF THE DRAIN RUNS DOWN THAT SIDE THE WATER DRIPS ON FUSE BOX SHORTS OUT THE RELAY AND OFF YOUR TRUCK GOES THEY ONLY DID IT 2 YEARS AND THEY OBVIOUSLY NOW ABOUT IT AND CHANGED IT AND THE NEW PART DIFFERENT NUMBER

Electrical System
Filed Feb 1, 2016121,000 milesCA

2003 FORD EXPEDITION XLT 4.6 FUSE BOX FAIL FUSE PUMP RELAY BURN, ON 01/14/2015 WHILE THE TRUCK WAS IN MOTION ON THE 5FWY GOING 70 MILES THE TRUCK SHOT OFF LUCKILY MY WIFE WAS ABLE TO PULL TO THE EMERGENCY LANE WITH OUT HITTING ANY OTHER CAR ON THE FWY. I REPLACE THE FUSE BOX FOR ANOTHER USED ONE THAT I BOUGHT AT A JUNK YARD,THE TRUCK RUN GOT FOR A YEAR , ON 01/05/2016 IT HAPPEN AGAIN WHILE DRIVING THE TRUCK ON THE 118 FWY GOING 75 THE TRUCK SHUT OFF AGAIN SAME PROBLEM FUSE BOX , FUSE RELAY IS BURN IN HAVE POST IT 3 VIDEOS ON YOU TUBE LOOK FOR 2003 FORD EXPEDITION XLT 4.6 CRANKS WON'T START IS UNDER JAVALOSREALESTATE

Electronic Stability Control (esc)Crash
Filed Jan 14, 2016149,000 milesGA

WHILE DRIVING ON THE HIGHWAY AT 70 MPH, THE VEHICLE JUST SUDDENLY LOST POWER AND SHUT DOWN. I MANAGED TO GET THE VEHICLE TO THE SIDE OF THE ROAD. AFTER A FEW MINUTES IT STARTED AND I CONTINUED ON, AFTER A FEW MILES THE SAME THING HAPPENED AGAIN. I GOT IT STARTED AGAIN AND WAS TRYING TO MAKE A REST STOP A FEW MILES AWAY. WHILE PULLING INTO THE REST STOP THE VEHICLE LOST POWER AGAIN AND RESULTED IN A COLLISION BECAUSE OF NO STEERING OR BRAKES. THE LOSS OF POWER HAPPENED 8 TIMES THAT DAY. WHILE LOOKING FOR ANSWERS ABOUT THE PROBLEM, I FOUND ON THE NHTSB WEBSITE THAT OTHER VEHICLES OF THE SAME MAKE, MODEL AND YEAR ALSO EXPERIENCED THIS SAME PROBLEM THAT TURNED OUT TO BE A PROBLEM WITH THE FUSE BLOCK. I TOOK IT TO A FORD DEALERSHIP TO HAVE IT CHECKED OUT. THEY SAID IT WAS A FUEL PUMP ISSUE. THAT WOULD NOT CAUSE A LOSS OF POWER. I TOOK IT TO ANOTHER MECHANIC WHO DID FIND THAT IT WAS INDEED A FAULTY FUSE BLOCK. THE SAME MECHANIC TOLD ME THAT THIS WAS NOT THE FIRST TIME THEY HAD COME ACROSS THIS PROBLEM. THIS IS A DANGEROUS CONDITION THAT NEEDS TO BE RECTIFIED BEFORE SOMEONE LOSES THEIR LIFE IN AN ACCIDENT BECAUSE OF THIS. THE LOSS OF POWER OCCURS WITHOUT ANY WARNING OR CHECK ENGINE LIGHTS OR CODES.

Unknown or Other
Filed Jan 13, 2016150,000 milesFL

THE FRAME OF MY 2003 FORD EXPEDITION HAS RUSTED TO THE POINT THAT I HAVE BEEN TOLD TO GET RID OF THE VEHICLE. THE FRAME IS ABOUT TO SELF DESTRUCT. ONE OF THE STRAPS THAT HOLDS THE GAS TANK TO THE FRAME HAS RUSTED. REPLACEMENTS ARE NOT AVAILABLE. THE STEEL BRAKE LINES ALONG THE FRAME ARE ALSO RUSTED. I HAVE HAD ONE REPLACED ALREADY. THE AREA BELOW ALL 4 DOORS IS MISSING DUE TO RUST. YOU CAN SEE THE FRAME THROUGH THE MISSING STEEL. IT APPEARS THAT FORD USES NOTHING TO KEEP THEIR VEHICLES FROM RUSTING! THIS IS A DISGRACE. FORD HAS BEEN MANUFACTURING VEHICLES FOR MORE THAN 100 YEARS AND STILL CANT MAKE ONE THAT DOES NOT RUST. THEIR PLANNED OBSOLESCENCE PROGRAM IS COSTING ITS CUSTOMERS BILLIONS OF DOLLARS IN REPLACEMENT COSTS. I FEEL THEY SHOULD BE HELD ACCOUNTABLE CONSIDERING THE COST TO REPLACE THESE VEHICLES. THERE SHOULD BE NO TIME LIMIT ON RUST. IN THIS DAY AND AGE, THEY SHOULD HAVE FIGURED OUT HOW TO RUST PROOF A VEHICLE PROPERLY. I WANT A REPLACEMENT VEHICLE FROM THEM AT THEIR COST!

Engine
Filed Dec 14, 2015205,000 milesDE

SPARK PLUG EJECTION! I JUST EXPERIENCED A PROBLEM WITH MY FORD TRITON MOTOR WHERE THE SPARK PLUG WILL EJECT FROM THE ALUMINUM CYLINDER HEAD. I HAVE A 2003 FORD EXPEDITION THAT EXPERIENCED THIS ON SATURDAY. I WAS DRIVING HOME FROM WAL-MART WITH MY FAMILY IN THE TRUCK, WE TURNED A CORNER AND MY HEART STOPPED! IT SOUNDED LIKE I WAS INVOLVED IN MACHINE GUN FIRE. I PULLED OVER IMMEDIATELY AND MY LOOKED. COULDN'T INITIALLY SEE ANYTHING. MY HUSBAND CHECKED UNDER THE TRUCK THINKING IT WAS EXHAUST RELATED. WE WERE LUCKILY 2 BLOCKS FROM HOME, SO WE WERE ABLE TO GET IT HOME AND INTO THE DRIVEWAY. MY HUSBAND BEGAN TRYING TO DIAGNOSE THE PROBLEM AND I TOOK TO THE INTERNET. HE TOOK THE ENGINE COVER OFF AND DISCOVERED THE SPARK PLUG MISSING AND THE COIL WIRE BROKEN OFF AND SPARKING. LONG STORY SHORT IT SEEMS THAT WE HAVE EXPERIENCED THE SITUATION WHERE THE CYLINDER HEAD HAS STRIPPED ON THE ONE SPARK PLUG. WE HAVE BEGUN LOOKING INTO WAYS TO FIX THE SITUATION, BUT IT SEEMS FORD HAS NOT DEEMED THIS TO BE AN ISSUE. TRULY DON'T UNDERSTAND HOW SO MANY PEOPLE CAN REPORT THE EXACT SAME HAPPENINGS AND NO ONE WILL DO ANYTHING ABOUT IT..... MERRY STINKIN CHRISTMAS!!! WE ARE REACHING OUT TO OUR LOCAL FORD DEALER BUT AM PRETTY SURE THEY ARE GOING TO TELL US WE ARE CRAP OUT OF LUCK AND WILL FALL ON US TO REPAIR IF WE CHOOSE.

Service Brakes
Filed Dec 3, 2015116,785 milesKY

ABRUPT, NO WARNING(ON DIGITAL DASH) LOSS OF BRAKING ABILITY. ON STOPPING WHILE PULLING IN A PARKING SPACE IN A PARKING GARAGE, BRAKE PEDAL WENT TO THE FLOOR. VEHICLE DID STOP WITHOUT HITTING CONCRETE WALL. VERY SCARY GETTING THE VEHICLE OUT OF THE GARAGE FROM THE 5TH FLOOR TO BE PLACED ON A ROLL BACK. DEALER STATES BRAKE LINES HAVE RUSTED AND DRAINED BRAKE FLUID CAUSING CATASTROPHIC BRAKE FAILURE. STATED THEY HAVE SEEN THIS BEFORE

Electrical System
Filed Nov 5, 2015160,000 milesPA

THIS SPECIFIC MAKE AND MODEL YEAR HAS A DEFECTIVE FUSE BOX WHICH CASE A FUSE CALLED A PCM RELAY TO MELT AND CAUSES THE VEHICLE TO STALL AND NOT START. THE FUSE BOX WILL BUZZ CONTINUOUSLY BUT THE VEHICLE DOES NOT START. YOU CAN REPLACE THE RELAY WHICH IS ABOUT $15 BUT THIS IS MORE THAN LIKELY TEMPORARY AND IT WILL MELT AND CAUSE THE VEHICLE TO STALL. THE ONLY REMEDY IS TO REPLACE THE FUSE PANEL ENTIRELY WHICH BRINGS ME HERE, THE PANEL ALONE IS $500 AND THAT DOESN'T INCLUDE LABOR AND TAXES. FORD IS WELL AWARE OF THIS ISSUE AS THERE ARE THOUSANDS OF FORUMS ONLINE THAT REFER TO THIS SPECIFIC MANUFACTURER DEFECT. I'VE SPENT THOUSANDS REPLACING PARTS THAT DID NOT NEED REPAIR. FORD NEEDS TO FOOT THE BILL FOR THIS DEFECT BECAUSE IT'S A MANUFACTURE'S DEFECT NOT A CONSUMER (WEAR AND TEAR) ISSUE.

Structure › Body
Filed Oct 26, 2015CA

MY PASSENGER WINDOW AND BOTH BACK WINDOWS HAVE DROPPED SEVERAL TIMES. I HAVE HAD TO HAVE THIS FIXED MORE THAN ONCE ON THE BACK PASSENGER SIDE WINDOW, WHAT HAPPENS IS ILL TRY TO PUT THE WINDOW UP AND THE WINDOW MOTOR MAKES A STRUGGLING NOISE AND I AM UNABLE TO ROLL UP THE WINDOW. AT THIS POINT I'M SURE IT MUST BE A DEFECT BECAUSE OF HOW IT HAS HAPPENED TO EACH WINDOW MORE THAN ONCE. ALSO THE BUMPER THAT GOES AROUND THE ENTIRE CAR IS EXTREMELY FADED AND I AM UNABLE TO GET FIXED I HAVE GONE TO GET ESTIMATES FOR A PAIN JOB BUT HAVE BEEN TOLD DUE TO THE MATERIAL IT IS JUST GOING TO FADE I WOULD NEED TO GET IT SANDED AND HAVE THEM DO SOME SPECIAL TREATMENT I CANT AFFORD AND THEY WILL NOT JUST PAINT OVER IT FOR ME BECAUSE THEY GUARANTEE THERE WORK AND WOULD HAVE TO REDO IT TOO OFTEN. ALL THE EXPEDITIONS I SEE HAVE THE EXACT SAME ISSUE.

EngineFire
Filed Oct 19, 2015TX

TL* THE CONTACT OWNS A 2003 FORD EXPEDITION. WHILE DRIVING AT AN UNKNOWN SPEED, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS ABLE TO BE RESTARTED; HOWEVER, THE FAILURE RECURRED SEVERAL TIMES. AFTER INSPECTING THE VEHICLE, THE CONTACT NOTICED THAT ONE OF THE FUSE RELAYS WAS MELTING INTO THE FUSE BOX. AS A RESULT, THE FUSE BOX AND THE POWER CONTROL MODULE RELAY NEEDED TO BE REPLACED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VIN AND FAILURE MILEAGE WERE UNKNOWN.

Structure › Body
Filed Oct 10, 2015100,000 milesFL

I OWNED THIS VEHICLE SINCE 2003. A COUPLE OF YEARS AGO I NOTICED SMALL PERFORATION/RUSTING ON THE TOP OF THE VEHICLE AND OVER TIME IT BECAME WORST. NOW THERE ARE NUMEROUS BADLY CORRODED AREAS . IT APPEARS THAT DUE TO THE DESIGN AND THE MATERIALS USED WATER REMAINS TRAPPED ESPECIALLY WHEN THE VEHICLE IS PARKED. ALSO POOR WORKMANSHIP OR POOR MATERIALS ARE CONTRIBUTING FACTORS. THIS MAY HAVE CAUSED THIS UNFORESEEN ISSUES. THERE IS A POSSIBILITY THAT THE HOOD CAN BECOME WEAK IN THE AREAS AFFECTED BY THE CORROSION, THEREFORE I AM SEEKING GUIDANCE. I DID REACH OF TO THE FORD COMPANY WITH NEGATIVE RESULTS, THEY ONLY ADVISE THAT THIS WAS NOT A WARRANTY ISSUE. ON ANOTHER NOTE I AM THE ONLY OWNER AND I HAVE NOT LIVED CLOSE TO THE BEACHES OR EVEN WHERE YOU WOULD EXPECT CORROSION OF THIS MAGNITUDE.

Electrical System
Filed Oct 4, 2015129,000 milesTX

CARS STALLED WHILE TURNING LEFT AGAINST TRAFFIC. WOULD NOT START RIGHT AWAY. HAD TO WAIT A FEW MINUTES TRYING TO START IT AND FINALLY IT STARTED AND I COULD CLEAR THE INTERSECTION. VERY DANGEROUS AND FORTUNATE THAT ONCOMING TRAFFIC WAS ABLE TO STOP. HAVE CLEANED THROTTLE BODY, AIC BUT FUSE ON FUSE BOX IS MELTED CAUSING INTERMITTENT OPERATION. STARTED OUT ONCE A MONTH AND NOW FREQUENTLY TO INCLUDE THIS LAST ONE IN TRAFFIC.

Unknown or Other
Filed Sep 24, 2015157,000 milesMI

WHILE DRIVING MY VEHICLE, SEVERAL TIMES, IT STALLED. IT BEGAN TO STALL EVERY FEW MONTHS. IT LATER STALLED WEEKLY AND LATER DAILY. EACH TIME, THE CHECK ENGINE LIGHT APPEARED (IT DID NOT APPEAR EACH AND EVERY TIME), I WOULD HAVE IT CHECKED BY A MECHANIC. I ALWAYS GOT THE P0231 ERROR CODE. I HAVE HAD MY FUEL PUMP, FUEL RELAY, FUEL FILTERS, TRANSMISSION AND SEVERAL OTHER THINGS REPLACED. NONE OF THE PREVIOUS LISTED REPAIRS FIXED THE ISSUE. RECENTLY ON 09/07/2015, I WAS DRIVING 35 MPH. MY VEHICLE STALLED ON A TRAIN TRACK. IT DID NOT START RIGHT AWAY. AFTER SEVERAL ATTEMPTS, I WAS ABLE TO GET IT GOING FOR A FEW SECONDS, LONG ENOUGH TO MOVE IT. I WAS TERRIFIED. IT HAS BEEN PARKED EVER SINCE. MY MECHANIC WILLINGLY DID A HOUSE CALL AND EXPLAINED THE REAL ISSUE. HE STATED THAT THE ISSUE WAS A FAULTY FUSE BOX LOCATED IN THE KICK PANEL OF THE PASSENGER SIDE. HE STATED THAT IF I GET IT REPAIRED, IT IS JUST A MATTER OF TIME BEFORE IT HAPPENS AGAIN, DUE TO THE FAULTY DESIGN OF THE WINDSHIELD AND THE LOCATION OF THE BOX. HE ALSO STATED THAT IF I GET IT REPLACED, I WOULD NEED TO GET IT FROM THE DEALER. REPLACING IT IS VERY EXPENSIVE DUE TO THE MANUFACTURER SELLING THE WHOLE ASSEMBLY TO INCLUDE FUSES AND RELAYS. I AM NOT SURE HOW FAR THIS COMPLAINT WOULD GO, BUT IT'S WORTH COMPLAINING ABOUT.

Service BrakesFire
Filed Sep 9, 2015180,000 milesPA

TL* THE CONTACT OWNED A 2003 FORD EXPEDITION. THE CONTACT STATED THAT THE BRAKE PEDAL WAS DEPRESSED AND SMOKE EMITTED INTO THE VEHICLE FROM THE AIR CONDITIONING VENTS. THE CONTACT ALSO NOTICED THAT THERE WERE FLAMES UNDER THE HOOD. THE FIRE WAS EXTINGUISHED BY THE FIRE DEPARTMENT. THE VEHICLE WAS DESTROYED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 180,000.

Air Bags
Filed Aug 28, 2015191,260 milesMD

DRIVING ON A PAVED ROAD IN A SCHOOL ZONE WHEN AT APPROXIMATELY 5 PM, WHEN SIDE AIRBAGS DEPLOYED. THE BAGS DEPLOYED DEFLATED. I WAS NEAR A RESIDENTIAL NEIGHBORHOOD SO I PULLED OFF THE ROAD AND EXITED THE VEHICLE. I WAS NOT HIT NOR DID I HIT ANYONE TO CAUSE THE BAGS TO DEPLOY.

Steering
Filed Jul 9, 2015197,000 milesWA

TRUCK SHUT OFF AT 60MPH TOWING A CAMPER BECAUSE MY FUEL PUMP RELAY BLEW BECAUSE OF A DEFECT IN THE FUSE BOX!! ALMOST KILLED US........ NOT HAPPY AT ALL. I'VE SPOKEN TO MANY MECHANICS AND BEEN ON MANY FORUMS AND THIS SEEMS TO BE A WIDE SPREAD AND DANGEROUS ISSUE FORD SHOULD TAKE CARE OF. SPOKE WITH THE LOCAL FORD PARTS DEPARTMENT AND THEY ARE AWARE OF THE ISSUE. THIS IS NOT A CHEAP PART BY ANY MEANS, BUT ON TOP OF THAT IT ALMOST KILLED MY WIFE AND FAMILY! PLEASE DO SOMETHING ABOUT THIS DEFECT. I CAN SEND YOU PICTURES OF THE FUSE BOX BOARD SO YOU CAN SEE THE BURNS.

Electrical System
Filed Jun 30, 201584,055 milesMA

THERE ARE MANY ISSUES AND CONCERNS ABOUT MY 2003 FORD EXPEDITION. FROM REVERSE BACK UP SENSOR BLINKERS WINDOWS, FOUR WAY FLASHERS, CD PLAYER, FOUR WHEEL DRIVE, WIPERS, BACK UP LIGHTS, POWER MIRRORS, POWER SEATS, DASH BOARD GAGES, POWER LOCKS, ALL WILL STOP WORKING SUDDENLY AT DIFFERENT PERIODS OF TIMES. FORD HAS STAITEF THERE ARE NO RECALLS FOR THIS YEARS MAKE AND MODEL WHEN ALL OWNERS OF THIS VEHICLE HAVE COMPLAINED ABOUT ALL OF THESE ISSUES. I AM FIANCING THIS VEHICLE FOR $10 THOUSAND AND DEMAND A RECALL FOR ELECTRICAL ISSUES FOR THIS VEHICLE. THE INTERNET IS PASTED WITH SIMILAR ISSUES AND FORD IS TAKING PEOPLE'S MONEY TO TRY AND FIX ALL THE ISSUES AND NEVER COMPLETELY FIXING THE ISSUE. I NEED AN ANSWER TO MY PROBLEM AND I WANT FORD TO BUY BACK MY VEHICLE.

Air Bags
Filed May 25, 2015140,000 milesCA

WHILE DRIVING ON VACATION ON VANCOUVER ISLAND NEAR VICTORIA, THE DRIVER SIDE AIR BAG DEPLOYED FOR NO APPARENT REASON. WE WERE UNINJURED AND DROVE TO THE FORD DEALER IN VICTORIA. NO REASON WAS FOUND FOR THE DEPLOYMENT AND THE SYSTEM WAS DEACTIVATED BY THE DEALER. IT IS STILL INACTIVATED.

Engine
Filed May 10, 2015190,000 milesPA

WE WERE DRIVING WITH THE KIDS HEADED HOME, GOING ABOUT 45MPH AND LOUD NOISE AND SMELL OF FUEL, WE PULL OVER LIFTED THE HOOD AND SAW MY COIL PACK BUSTED OFF, WE DROVE THE REST WAY HOME TO ARK IT, AND LOOKED AGAIN. THE SPARK PLUG ARCHED INSIDE THE HEAD AND BUSTED THE COIL PACK BOLT AND ALL. SHAME THAT WE TRIED AN INSERT TO REPAIR IT AND DOESNT WORK. I HAVE BEEN STRESSING THIS CONSIDERING IM A SINGLE MOM OF TWO THAT HAVE DISABILITIES AND WE HAVE THESE APPOINTMENTS LEFT AND RIGHT AND ITS HARD WALKING ACROSS TOWN ALL THE TIME. THIS PROBLEM NEEDS FIXED BY FORD. I RESEARCHED AND ITS A KNOWN PROBLEM CAUSE THE CHEAP ALUMINUM HEADS. WE REALLY NEED OUR VEHICLE...

Seat Belts
Filed May 4, 2015100,000 milesFL

TL* THE CONTACT OWNS A 2003 FORD EXPEDITION. THE CONTACT STATED THAT THE SEAT BELT RECEIVER ON THE FRONT DRIVER'S SIDE WAS INOPERABLE. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS DIAGNOSED THAT THE RECEIVER NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 100,000.

Engine
Filed Mar 20, 2015130,000 milesCA

TL* THE CONTACT OWNS A 2003 FORD EXPEDITION. WHILE DRIVING AT 60 MPH, THE ENGINE STALLED WITHOUT WARNING. THE VEHICLE FAILED TO RESTART. THE VEHICLE WAS TOWED TO THE CONTACT'S RESIDENCE WHERE AN INDEPENDENT MECHANIC DIAGNOSED THAT THE FUSE BOX FAILED AND NEEDED TO BE REPAIRED. THE VEHICLE WAS REPAIRED, BUT THE FAILURE RECURRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 130,000.

Electrical System
Filed Mar 11, 2015185,000 milesSC

TL* THE CONTACT OWNS A 2003 FORD EXPEDITION. THE CONTACT STATED THAT THE FUSE BOX IN THE VEHICLE SMELLED LIKE SMOKE AND WAS OVERHEATING. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS DIAGNOSED THAT THE FUSE BOX NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 185,000.

Unknown or OtherCrash
Filed Mar 7, 2015189,000 milesDC

ENGINE JUST SHUT OFF ALL OF THE SUDDEN WITHOUT WARNING WHILE DRIVING DOWN THE ROAD.

Unknown or OtherCrash
Filed Mar 7, 2015189,000 milesDC

ENGINE JUST SHUT OFF ALL OF THE SUDDEN WITHOUT WARNING WHILE DRIVING DOWN THE ROAD.

Unknown or Other
Filed Mar 7, 2015189,000 milesDC

ENGINE JUST SHUT OFF ALL OF THE SUDDEN WITHOUT WARNING WHILE DRIVING DOWN THE ROAD.

Engine
Filed Mar 6, 2015135,856 milesIN

I WAS DRIVING AT 45MPH AND A SPARK PLUG BLEW OUT ON MY 2003 FORD EXPEDITION XLT WITH THE 5.4L V8. *TR

Electrical System
Filed Feb 19, 201560,500 milesTX

ON FEB 13, 14 THE DOOR LOCKS ON THE RIGHT HAND SIDE OF THE EXPEDITION FAILED TO LOCK WHEN THE CAR WAS PLACED INTO MOTION - WHICH MADE THE CAR VENERABLE TO ENTRY OR EXIT WITH OR WITHOUT STOPPING. TOOK THE CAR TO THE DEALER, WE WERE TOLD NEEDED TO REPLACE BOTH RIGHT SIDE DOOR LOCKS BECAUSE THEY ARE A MATCHED SET - COST $500. TWO WEEKS A GO THE SAME THING HAS HAPPENED TO THE LEFT SIDE OF THE CAR HAVE AN APPOINTMENT FOR MONDAY FEB 23 TO INVESTIGATE THE DOOR LOCKING PROBLEM. TWO SETS OF LOCKS FAILING (RIGHTHAND SIDE & LEFTHAND SIDES) WITHIN A YEAR SHOULD BE INVESTIGATED FOR DEFECTIVE PARTS AND POSSIBLE INJURY IF SOMEONE WERE TO OPEN THE DOOR WHILE THE CAR WAS IN MOTION. *TR

Power Train
Filed Jan 26, 2015255,000 milesKY

TRANSMISSION SLIPPING @ 30-50 MPH. *TR

Engine
Filed Dec 12, 2014200,000 milesCA

TL* THE CONTACT OWNS A 2003 FORD EXPEDITION. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 60 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE CONTACT WAS ABLE TO RESTART THE VEHICLE AFTER WAITING FOR SEVERAL MINUTES. THE DEALER WAS UNABLE TO DIAGNOSE THE FAILURE. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE VIN WAS UNAVAILABLE. THE APPROXIMATE FAILURE MILEAGE WAS 200,000.

Electrical System
Filed Dec 5, 201438,000 milesSC

WHILE DRIVING ON THE HIGHWAY MY CAR SHUT OFF.I CAME VERY CLOSS TO BEING KILLED OR SERIOUS INJURIED.MY MECHANIC COULDNT FIND THE CAUSE. THIS HAPPENED ABOUT 10 TIMES IN 7 YEARS.CAN YOU HELP ME? *TR

Air Bags
Filed Oct 24, 2014111,424 milesWI

AIR BAG WARNING LIGHT CAME ON. DEALER ADVISED THAT THE AIR BAG SYSTEM WAS DEFECTIVE, WOULD NOT FUNCTION ANY LONGER, AND NEEDED REPLACEMENT. *TR

Fuel System, Gasoline
Filed Oct 2, 2014171,000 milesTX

WHEN DRIVING ON I-10 WEST AT 65 MPH MY FORD EXPEDITION SHUT DOWN FOR NO APPARENT REASON. I WAS IN THE FAR LEFT LANE AND DON'T LIKE TO PARK IN THE INTERIOR LANES SO I PLACED MY HAZARDS ON AND DRIFTED TO THE FAR RIGHT LANE. IT WAS HARD TO DO BECAUSE WHEN MY VEHICLE WENT DEAD THE PWR STEERING AND BRAKES BECAME HARD TO USE. ONCE I GOT TO A SAFE AREA, I TRIED TO START MY VEHICLE AGAIN.....WITHOUT SUCCESS. I CONTACTED MY INSURANCE COMPANY FOR ROADSIDE ASSISTANCE AND THEY PICKED MY VEHICLE UP AND TOWED IT TO MY RESIDENCE. THE NEXT DAY I STARTED THE VEHICLE AND WENT TO A DOCTORS APPT. ON THE WAY BACK FROM THE APPOINTMENT I WAS IN THE LEFT TURNING LANE AND THE VEHICLE DIED AGAIN. THIS TIME I HAD SOMEONE BEHIND ME THAT ALMOST REAR ENDED ME. AT THIS TIME I TOOK THE VEHICLE TO THE FORD DEALERSHIP (SHAMALEY FORD). THEY INDICATED THAT THE FUEL PUMP WAS DEFECTIVE. I RETRIEVED MY VEHICLE AND REPLACED THE FUEL PUMP. WHEN DRIVING TO ENSURE THAT MY VEHICLE WAS OPERATIONAL IT DIED AGAIN ON ME IN THE MIDDLE OF A ONE LANE STREET WHICH NEARLY CAUSED AN ACCIDENT. SOMEONE HELPED ME PUSH MY VEHICLE AROUND THE CORNER SO THAT TRAFFIC COULD PROCEED. I WAITED ABOUT 10 MINUTES AND TRIED TO START ME VEHICLE AND IT STARTED. I HURRIED AND PLACED IT IN MY PARKING SPACE. AS I HAVE READ, THIS IS A RECURRING ISSUE WITH FORD EXPEDITIONS AND LUCKILY THIS HASN'T CAUSED A MAJOR ACCIDENT OR RESULTED IN DEATH. I DID NOT STATE THIS BUT I CONNECTED MY CODE READER AND THERE WAS NO INDICATION OF ANYTHING WRONG. AS STATED P

Suspension › Front › Springs › Coil Springs
Filed Sep 15, 2014120,880 milesCA

TL* THE CONTACT OWNS A 2003 FORD EXPEDITION. THE CONTACT STATED THAT THE VEHICLE JERKED VIOLENTLY AND STALLED INTERMITTENTLY ON SEVERAL OCCASIONS. THE CONTACT WAS ABLE TO RESTART THE VEHICLE AFTER SEVERAL ATTEMPTS. AN INDEPENDENT MECHANIC STATED THAT THE COIL SPRINGS NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED AND THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 120,880.

Engine
Filed Sep 8, 2014135,000 milesSC

MY 03 FORD EXPEDITION STARTED CUTTING OFF EVERY TIME U PUT IT N DRIVE UNLESS U KEEP THE GAS PUSHED A LITTLE THIS IS HAPPENING EVERY TIME U PUT IT IN GEAR. *TR

Electrical System
Filed Sep 8, 2014141,000 milesSC

MY 03 FORD EXPEDITION WOULD NOT START AND WAS MAKING A TICKING SOUND. FOUND OUT IT WAS A RELAY SWITCH CHANGED IT AND IT STARTED BUT IT KEEPS BLOWING ABOUT EVERY 3-4 WEEKS. *TR

Reading these

NHTSA publishes every complaint as the owner wrote it and investigates only a fraction. Spelling, capitalisation and judgement are the filer’s own. What carries weight is repetition: the same component failing the same way across many filings, and whether the manufacturer eventually opened a recall for it.

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