Owners filed 10 complaints about this vehicle with federal regulators, most often about the engine and engine cooling › cooling system › radiator assembly. It has been recalled 2 times.
What fails
Component
Reports
Crashes
Fires
Injuries
Engine and Engine Cooling › Cooling System › Radiator Assembly
4
0
0
0
Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip › Control Unit/Module
1
0
0
0
Power Train › Automatic Transmission
1
0
0
0
Power Train
1
0
0
0
Exterior Lighting › Headlights
1
0
0
0
Equipment
1
0
1
0
Engine and Engine Cooling › Cooling System
1
0
0
0
2 safety recalls
Part 573 reports
Electrical System › 12v/24v/48v Battery › Cables99V004000
Filed Jan 4, 19991,615 vehiclesBayerische Motoren Werke
Defect. VEHICLE DESCRIPTION: PASSENGER VEHICLES. THE THICKNESS OF THE MAIN POSITIVE ELECTRICAL CABLE (GENERATOR TO STARTER) INSULATION IS LESS THAN SPECIFIED, MAKING IT SUSCEPTIBLE TO BEING ABRADED OR CUT BY THE CLIP THAT SECURES THE CABLE TO THE GENERATOR.
Risk. THE CABLE INSULATION CAN BE WORN AWAY, EXPOSING THE WIRE. THE WIRE COULD CONTACT THE CLIP OR A SHORT CIRCUIT COULD OCCUR.
Remedy. DEALERS WILL APPLY A THICKNESS OF INSULATING TAPE TO THE CABLE IN THE AREA OF THE CLIP, AND INSTALL A REVISED CLIP.
Power Train › Automatic Transmission99V005000
Filed Jan 4, 1999249 vehiclesBayerische Motoren Werke
Defect. VEHICLE DESCRIPTION: PASSENGER VEHICLES EQUIPPED WITH A 5HP24 AUTOMATIC TRANSMISSION. PREMATURE WEAR OF THE RING GEAR CAN OCCUR, LEADING TO THE LOSS OF 1ST, 2ND, 3RD, AND REVERSE GEARS.
Risk. IF THIS PROBLEM OCCURS, THE CAR MAY NO LONGER OPERATE IN REVERSE, 1ST, 2ND, OR 3RD GEARS.
Remedy. DEALERS WILL REPLACE THE AUTOMATIC TRANSMISSION.
What owners reported
Newest filings
Power Train
Filed Sep 20, 2009PA
I HAVE A 1999 540I AND THE REVERSE HAS STOPPED WORKING COMPLETELY. THE FORWARD GEARS WORK PERFECTLY BUT THE REVERSE SUDDENLY STOPPED WORKING. I HAVE READ MANY SIMILAR STORIES. *TR
EquipmentFire
Filed Dec 21, 200851,000 milesCA
MY 1999 BMW 540I SPORT CAUGHT FIRE 12/19/08 WHILE IT WAS SITTING IN THE DRIVEWAY OF MY HOME. I NOTICED FLAMES ABOUT 1:30 AM COMING FROM THE SIDES OF THE HOOD. I HAD DRIVEN THE CAR TO DINNER THAT NIGHT AND IT WAS PARKED AND LOCKED IN MY DRIVEWAY. I JUST HAPPENED TO NOTICE THE FLAMES THROUGH THE WINDOW OF MY HOUSE. CALLED FIRE DEPARTMENT AND CAR WAS TOTALLY BURNED AND MELTED. ONLY THE REAR TRUNK AREA WAS LEFT. I COULD FIND NO MENTION OF THIS TYPE OF FIRE OCCURRING ON THE WEBSITES OF CONSUMER COMPLAINTS. NO RECALLS THAT I COULD FIND. MY CAR WAS WELL MAINTAINED WHILE I HAD IT. THE PREVIOUS OWNER HAD GOOD RECORDS ALSO. I HAD ONLY OWNED IT ABOUT 6 MONTHS. IT WAS BOUGHT FROM THE PREVIOUS OWNER. *TR
Power Train › Automatic Transmission
Filed Apr 13, 2007100,000 milesMD
TL*- THE CONTACT OWNS A 1999 BMW 540IA WITH FAILURE MILEAGE OF 100,000 MILES. THE CONTACT STATED THAT WHILE DRIVING AT 40 MPH HE BEGAN HAVING PROBLEMS WITH THE TRANSMISSION. THE CONTACT STATED THAT THE GEARS BEGAN TO FUNCTION IMPROPERLY, AND COULD NOT BE OPERATED IN 1ST THROUGH REVERSE GEARS. THE CONTACT TOOK THE VEHICLE TO THE BMW DEALER, WHERE THEY STATED THAT THERE WAS NOTHING THAT THEY WOULD DO TO FIX THE RECALL. THEY REFUSED TO REPAIR THE VEHICLE WITHOUT COST BECAUSE THE RECALL WAS ISSUED BY NHTSA AND NOT BY THEM. THE CONTACT STATED THAT AS OF 4-13-07 THE DEALER HAS HAD THE VEHICLE FOR OVER A MONTH, AND WANTED TO CHARGE HIM $5,000, EVEN THOUGH THE FAILURE WAS DUE TO THE RECALL. THE CURRENT MILEAGE WAS 140,000.*AK
Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip › Control Unit/Module
Filed Jan 15, 2006106,000 milesMD
I HAD TROUBLES WITH MY ABS MODULE UNIT THAT IS ATTACHED TO MY BMW 1999 540IA. I HAVE BECOME AWARE THAT THIS IS A COMMON PROBLEM THAT DISABLES THE ABS CONTROL OF MY CAR AND MANY OTHER SAME MODEL CARS AS MINE. I HAD TO REPLACE THE PART MYSELF DUE TO NO RECALL OR ACCEPTANCE FROM BMW THAT THIS IS A MAJOR PROBLEM WITH A SAFETY FEATURE ON MY AND MANY OTHER BMW'S SIMILAR TO MINE. THE FAILURE OCCURED OUT OF THE NOWHERE AND THE RESULTING PROBLEM IS THAT THE UNIT WOULD GO OFF AFTER CAR WOULD WARM UP THEN EVENTUALLY OVER TIME THE UNIT COMPLETELY FAILS AND DISABLES THE CARS ANTI BRAKING SYSTEM. THE UNIT WAS REPLACED BY ME AFTER NUMEROUS TIMES TO GET BMWNA OR ANYONE FROM BMW TO DO ANYTHING ABOUT THE PROBLEM WITH MY UNIT. THE NEW PART COST ME ABOUT $700 AND THE LABOR WAS ABOUT $60 TO GET IT INSTALLED AND PROGRAMMED FROM TEH BMW DEALER AROUND HERE. I HAVE MY OLD PART IF THAT HELPS BUT IT IS OF NO USE. THX MICHAEL D. KARR. *NM
Engine and Engine Cooling › Cooling System › Radiator Assembly
Filed Jul 12, 200535,499 milesOH
RADIATOR CRACKED AT TOP HOSE INLET CAUSING LOSS OF COOLANT
Engine and Engine Cooling › Cooling System › Radiator Assembly
Filed Jan 6, 200554,000 milesOR
1) CHECK COOLANT LEVEL WARNING LIGHT CAME ON TWICE IN 1 WEEK. KUNI BMW CONDUCTED MY FACTORY INSPECTION II SERVICE ONLY 2 MONTHS BEFORE THIS OCCURED. ) RADIATOR CRACKED WHERE THE UPPER HOSE ENTERS THE RADIATOR, LEAKING FLUID INTO THE ENGINE BAY AND GROUND. 3) REPLACE THE RADIATOR. THIS IS A WELL KNOW DEFECT ON THIS VEHICLE - WHY DOESN'T BMW DO SOMETHING ABOUT THIS?*AK
Engine and Engine Cooling › Cooling System › Radiator Assembly
Filed Dec 9, 200454,750 milesCA
RADIATOR FAILED ON MY 1999 BMW 540 AT 54,700 MILES. I BELIEVE THIS TO BE A SAFETY PROBLEM THAT BMW NEEDS TO ADDRESS. THIS SAFETY PROBLEM: - DISABLES THE VEHICLE NO MATTER WHERE YOU ARE FROM RUSH HOUR TRAFFIC WHERE THE PANIC COULD ENDANGER OTHER DRIVERS, TO THE MIDDLE OF NOWHERE IN THE DEAD OF WINTER BY YOURSELF. - STEAM FROM FAILED RADIATOR BLOCKS VISION OF THE ROAD, OR WHATEVER ELSE IS IN THE DRIVERS SIDE FRONT CORNER OF THE VEHICLE. - FAILURE CAN NOT BE PREDICTED BY VISUAL INSPECTION OF THE RADIATOR.*AK
Engine and Engine Cooling › Cooling System › Radiator Assembly
Filed Nov 26, 200441,250 milesMA
CRACK IN RADIATOR - NEEDS REPLACEMENT. *AK
Exterior Lighting › Headlights
Filed Apr 10, 200483,000 milesTX
HEADLAMP INTERNAL ADJUSTING RODS (BRITTLE PLASTIC MATERIAL) FAIL PREMATURELY CAUSING HEADLAMP BEAN TO DEFLECT AND LAMP BEAMS TO SHUDDER OR WIGGLE. THIS TENDS TO REDUCE THE FIELD OF VISION FOR DRIVERS AND TO BLIND ONCOMING MOTORISTS.
No unusual pattern of severe incidents in the complaint record.
Complaint counts track how many cars were sold and how long they have been on the road as much as they track quality. A common model from 2013 has had a decade to accumulate reports; a rare one from last year has not. The signal worth weighing is in the severity columns, in whether the same component keeps appearing, and in whether the manufacturer eventually opened a recall for it.
Recall repairs are free for as long as the recall stands. Check whether a specific car still has open work at NHTSA's VIN lookup.
Most recent recall on file: Jan 4, 1999. Source: NHTSA Office of Defects Investigation.