2005 BMW 330i

Defect. BMW of North America, LLC (BMW) is recalling certain 2000-2005 323iT, 325iT, 325xiT, 320i, 323i, 325i, 325xi, 328i, 330i and 330xi and 2000-2006 323Ci, 325Ci, 328Ci, 330Ci, M3 Coupe, 323Cic, 325Cic, 330Cic, and M3 Convertible vehicles equipped with non-desiccated frontal Takata PSAN inflators and PSPI passenger frontal air bag inflators containing phase stabilized ammonium nitrate (PSAN) propellant that were used as interim remedy parts for previous Takata recalls. These inflators may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.

Risk. An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.

Remedy. BMW will notify owners, and dealers will replace the passenger's front air bag, free of charge. The recall began February 13, 2020. Owners may contact BMW customer service at 1-800-525-7417.

Defect. BMW of North America, LLC (BMW) is recalling certain model year 2000 323i sedans, coupes, convertibles, and Sports Wagons; 2000 328i sedans and coupes; 2001-2005 325i sedans, coupes, convertibles, and Sport Wagons; 2001-2005 325xi sedans and Sports Wagons; 2006 325i coupes and convertibles; 2001-2006 330i sedans, coupes, and convertibles; 2001-2005 330xi sedans; and 2001-2006 M3 coupes and convertibles to address a safety defect in the passenger side frontal air bag which may produce excessive internal pressure that could cause the air bag inflator to rupture upon deployment of the air bag.

Risk. In the event of a crash necessitating deployment of the passenger's frontal air bag, excessive internal pressure could cause rupturing of the inflator resulting in metal fragments striking and potentially seriously injuring the passenger seat occupant or other occupants.

Remedy. Owners are advised not to drive their vehicles until they have been repaired. BMW will notify owners, and dealers will replace the passenger side frontal air bag, free of charge. An interim notice was mailed to owners in September 2014. A second notice was mailed when an adequate supply of parts became available, on December 1, 2014. Owners may contact BMW customer service at 1-800-525-7417 or email BMW at [email protected].

Defect. BMW of North America, LLC (BMW) is recalling certain model year 2002-2005 325i, 325xi, 330i, and 330xi Sedans, and 325xi and 325i Sportswagons, 2002-2006 330Ci, 325Ci, and M3 Convertibles and 325i, 330i, and M3 Coupes, 2002-2003 M5, 540i, 525i Sedan, and 530i Sedans, and 540i and 525i Sportswagons, and 2003 X5 3.0i and 4.4i Sports Activity Vehicles. Please note that the 5-series and X5 vehicles are only included if they are equipped with the optional sports steering wheel. The affected vehicles are equipped with a dual-stage driver frontal air bag that may be susceptible to moisture intrusion which, over time, could cause the inflator to rupture.

Risk. In the event of a crash necessitating deployment of the driver's frontal air bag, the inflator could rupture with metal fragments striking the driver or other occupants resulting in serious injury or death.

Remedy. Owners are advised not to drive their vehicles until the vehicle has been remedied. BMW will notify owners, and dealers will replace the front driver air bag module, free of charge. The recall began Aug 2016. Owners may contact BMW customer service at 1-800-525-7417. Note: This recall supersedes recall 14V-348 in its entirety. Additionally, vehicles that have had their driver side frontal air bag replaced previously as part of a recall remedy need to have their air bag replaced under this recall as well. Note: On December 17, 2015 BMW removed the model year 2004 X5 3.0i and 4.4i Sports Activity vehicle from this recall. Those vehicles were mistakenly identified as including the air bags that are subject to this recall.

Defect. BMW IS RECALLING CERTAIN MODEL YEAR 2002-2005 325I, 325XI, 330I, AND 330XI VEHICLES MANUFACTURED FROM SEPTEMBER 1, 2001, THROUGH MARCH 1, 2005. OVER TIME, RESISTANCE IN THE ELECTRICAL CONTACTS MAY CAUSE ONE OR MORE REAR LAMP FUNCTIONS (TAIL LIGHT, BRAKE LIGHT, AND/OR TURN-SIGNAL), WITHIN THE VEHICLE'S BODY PANEL, TO STOP WORKING.

Risk. INTERMITTENT LIGHT OPERATION REDUCES THE ABILITY TO WARN OTHER MOTORISTS OF THE DRIVER'S INTENTIONS. THIS COULD CAUSE A VEHICLE CRASH WITHOUT WARNING.

Remedy. BMW WILL NOTIFY OWNERS, AND DEALERS WILL REPAIR THE VEHICLES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON FEBRUARY 15, 2012. OWNERS MAY CONTACT BMW CUSTOMER RELATIONS AND SERVICES AT 1-800-525-7417.

Defect. CERTAIN CARDONE MASTER CYLINDERS WITH PART NUMBERS 10-2925, 10-2987, 10-2987MZA, 10-3083, 11-3015, 11-3042, 11-3044, 11-3045, 11-3047, 11-3064, AND 11-3156, AND WITH DATE CODES LOWER THAN DCA7078 SOLD AS REPLACEMENT EQUIPMENT FOR USE ON THE VEHICLES LISTED ABOVE. THE SEAL ON MASTER CYLINDER CAN FAIL AND LEAK BRAKE FLUID.

Risk. LOSS OF BRAKE FLUID CAN RESULT IN POOR BRAKING PERFORMANCE, POSSIBLY RESULTING IN A VEHICLE CRASH.

Remedy. CARDONE WILL NOTIFY OWNERS AND OFFER TO REPURCHASE ANY DEFECTIVE MASTER CYLINDERS. THE RECALL BEGAN DURING APRIL 2007. OWNERS CAN CONTACT CARDONE AT 1-800-777-4780.

THE OEM FACTORY ZKW HEADLIGHT REFLECTOR BOWL IS CHEAPLY MADE AND IS KNOWN TO BURN OUT. THE CHEAP PLASTIC USED CANNOT HANDLE THE HEAT OF THE BULB AND THE METALLIC REFLECTOR FILM EVENTUALLY STARTS TO GO BAD CAUSING VERY POOR HEADLIGHT VISIBILITY. THIS IS A SAFETY HAZARD AND CONCERN. BMW NEEDS TO BE ACCOUNTABLE AND SHOULD FIND A REPLACEMENT OPTION WITHOUT USING THE POORLY MADE OEM ZKW REFLECTOR BOWL.

OVER THE LAST SEVERAL YEARS, THE LIGHT INTENSITY HAS STEADILY DECLINED IN BOTH HEADLIGHTS OF MY CAR, TO THE POINT WHERE THEY NO LONGER FUNCTION. MY MECHANIC HAS LOOKED INSIDE THE HEADLIGHTS AND FOUND THAT THE PROJECTOR BOWL REFLECTOR HAS PREMATURELY WORN OUT -- IT HAS LOST ITS REFLECTIVE ABILITY. ACCORDING TO THE MECHANIC AND BASED ON MULTIPLE REPORTS IN ONLINE GROUP DISCUSSIONS, THIS IS A KNOWN ISSUE WITH THESE ZKW XENON HEADLIGHTS. THIS DEFECT IN THE HEADLIGHTS COMPROMISES SAFE OPERABILITY AND INCREASES THE RISK OF A NIGHT-TIME ACCIDENT. THIS IS A PART OF THE HEADLIGHT THAT SHOULD NOT WEAR OUT OR NEED REPLACEMENT UNDER NORMAL OPERATING CONDITIONS, AS HAS BEEN THE CASE WITH MY VEHICLE. I HAVE RESORTED TO USING MY FOG LIGHTS OR HIGH BEAMS FOR DRIVING AT NIGHT. BMW AND ZKW ARE DEFLECTING THE ISSUE. I WOULD LIKE TO REQUEST AN INVESTIGATION REGARDING A POTENTIAL WIDESPREAD DEFECT IN THESE XENON ZKW HEADLIGHTS. WE SHOULD NOT HAVE TO WAIT FOR AN ACCIDENT TO CORRECT THE PROBLEM.

I PRESENTED THIS PROBLEM TO THE DEALER A FEW YEARS AGO THE INSTRUMENT PANEL LIGHT KEPT TELLING ME A BULB WAS OUT AND WHEN YOU LOOK AT IT ALL THE BULBS WERE WORKING. I HAVE REPLACE THE REAR TAILLIGHT ASSEMBLY DUE TO THE PRONG WHERE STARTING TO MELT. SO I CALL BMWNA AND THEY TOO IGNORED MY FIRST REQUEST FOR THE RECALL ON THE 2005 BMW REAR TAIL LIGHT HAZARD, I HAVE SINCE TRIED TO CALLED SEVERAL TIMES AGAIN AND WAS TOLD THAT MY CAR WAS NOT WITHIN THE RECALL TIME FRAME BUT IT SEEMS OBVIOUS THAT MY CAR IS HAVING THE SAME PROBLEM ALL THE OTHERS ONES HAVE HAD AND WISH TO GET THIS POTENTIAL HAZARD FIXED BECAUSE IF THE LIGHT ON THE DASH WILL READ ONE THING BUT THE TAIL LIGHT IS SHOWING SOMETHING DIFFERENT TO THOSE TRAVELING BEHIND ME. I HAVE ENCLOSED THE TWO PHOTOS OF THE BURNT CASING AND HARNESS. I FEEL THIS HAZARD IS PUTTING ME AND MY FAMILY IN GREAT DANGER BECAUSE THERE ARE NO DEFINITE SIGN WHEN OR WHERE THESE LIGHTS MALFUNCTION THE BLINKER, BRAKE, ETC .

"TAKATA RECALL"- WE RECEIVED A LETTER DATED SEPTEMBER 2016 ABOUT THE RECALL OF THE PASSENGER AIRBAG AND OUR CAR WAS INCLUDED IN THE RECALL. IT SAYS " YOUR VEHICLE IS ALSO AFFECTED BY A PASSENGER AIRBAG RECALL" AND " WE ARE PLEASED TO INFORM YOU THAT WE HAVE THE NECESSARY PARTS TO COMPLETE THIS RECALL". PRIOR TO THE LETTER ( AUGUST 26, 2016), THIS PARTICULAR CAR HAD CHANGED OIL AT PACIFIC BMW AND CHECKED THE AIRBAG AND NOTED " RECALL: PERFORMS RECALLS/ REPLACE DRIVER'S AIRBAG/ PARTS NOT AVAILABLE AT THIS TIME/ UNABLE TO PERFORM RECALL". THEY ADVISED ME TO CONTACT THE DEALERSHIP ON THIS MATTER, WE CONTACTED ON THE FOLLOWING MONTH BUT THEY SAID " THERE WAS NO AVAILABLE PARTS" AND THEY WOULD CALL US ONCE IT'S AVAILABLE. IT'S BEEN 6 MONTHS NOW AND WE HAVEN'T RECEIVE ANY CALL OR ADVICE FROM THE DEALERSHIP ( PACIFIC BMW ) ABOUT THE AVAILABILITY OF THE SAID AIRBAG RECALL AND WHEN TO REPLACE IT. OUR CAR JUST SITTING IN THE GARAGE OR WE BARELY USE IT BECAUSE OF THIS AIRBAG RECALL AND AFRAID TO PUT MYSELF AND MY FAMILY IN DANGER. I REALLY NEED YOUR HELP TO RESOLVE THIS MATTER. THANK YOU VERY MUCH. [XXX] TEL NO [XXX] EMAIL: [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

DRIVER SEAT BELT IS LOOSE AND DOES NOT RETRACT ALL THE WAY. IT STILL ENAGES IN LOCKED MODE BUT IT IS VERY LOOSE AND NEEDS TO BE MANUALLY PULLED ONTO MY CHEST TO FEEL SNUG AND SECURED.

CALLED ABOUT THE RECALL FOR AIRBAGS THEY JUST BLOW ME OFF. I HAVE 2 KIDS 9 AND 12 WHO RUDE W ME AND I'M WORRIED ABOUT THIS PROBLEM. NO ONE WILL GIVE ME RENTAL!

TL* THE CONTACT OWNS A 2005 BMW 330I. WHILE DRIVING AT ANY SPEED, THE HEADLIGHTS DIMMED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO A LOCAL DEALER WHERE IT WAS DIAGNOSED THAT THE HEADLIGHTS NEEDED TO BE REPLACED. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBERS: 11V438000 (EXTERIOR LIGHTING), 14V428000 (AIR BAGS), AND 15V318000 (AIR BAGS). THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE WAS NOT REMEDIED. THE VIN WAS INVALID. THE FAILURE MILEAGE WAS 85,000.

TL* THE CONTACT OWNS A 2005 BMW 330I. THE CONTACT RECEIVED A RECALL NOTIFICATION FOR NHTSA CAMPAIGN NUMBER: 15V318000 (AIR BAGS) AND STATED THAT THE PART NEEDED WAS UNAVAILABLE TO PERFORM THE RECALL REPAIR. THE MANUFACTURER WAS NOTIFIED OF THE ISSUE. THE CONTACT HAD NOT EXPERIENCED A FAILURE.

I BROUGHT MY CAR TO BMW FREEPORT WAS A TAIL LIGHT RECALL & THEY REFUSED TO FIX MY VEHICLE. SAID THE HARNESS & WIRES WERE MELTED TOO MUCH & IT WOULD COST $1400 TO FIX. NOW I HAVE A SAFETY HAZARD AS I'M DRIVING WITH NO TAIL LIGHT OR MY WIRES COULD CATCH ON FIRE. THIS SHOULD BE COVERED FOR FREE UNDER A RECALL FROM 2011.

WHILE ACCELERATING, THE ENTIRE CAR SHAKES VIOLENTLY BETWEEN 20-30 MPH. THIS DOES NOT OCCUR AT ANY OTHER SPEED AND IS MORE PRONOUNCE GOING UPHILL THAN DOWN. BROUGHT THE CAR IN AND WAS TOLD IT WAS A BROKEN ENGINE MOUNT. THIS SAME PROBLEM WAS REPAIRED 2 YEARS AGO (JUNE 2013) FOR THE EXACT SAME THING. THIS SHOULD NOT BE A REOCCURING ISSUE. REPAIR WAS NOT MADE AND CAR IS CURRENTLY PARKED AS CAR MAY CAUSE SERIOUS ACCIDENT IN CITY DRIVING WITH MULTIPLE STOPS AND STARTS.

TL* THE CONTACT OWNS A 2005 BMW 330I. WHILE DRIVING AT NIGHT, THE HEADLIGHTS ILLUMINATED EXTREMELY DIMLY. THE VEHICLE WAS TAKEN TO THE DEALER WHO DIAGNOSED THAT THE REFLECTOR INSIDE THE HEADLIGHT HOUSING MELTED AND CAUSED THE LIGHT TO ILLUMINATE DIMLY. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 90,000...UPDATED 01/21/15 *BF UPDATED 9/11/2017*CN

THE PROJECTOR BOWLS ON MY 2005 E46 330I SHOW SIGNS OF BURNING. THIS PROBLEM SEEMS TO AFFECT ALL E46 MODELS WITH ZKW XENON HEADLIGHTS. THE BURN BOWLS EFFECT THE LIGHT OUTPUT OFTEN RESULTING IN A POORLY LIT VIEW OF THE ROAD AHEAD. *TR

PURCHASED THE CAR IN APRIL 2012. NOTICED THAT THE XENON HEADLIGHTS WERE NOT OUTPUTTING AS MUCH LIGHT AS I THOUGHT THEY SHOULD. INSPECTED THE AREA BEHIND THE HEADLIGHTS (THE REFLECTIVE BOWLS) AND DISCOVERED THAT THEY WERE BURNED. UPON RESEARCHING ONLINE, I HAVE FOUND THAT THIS IS A COMMON PROBLEM FOR THE ZKW XENON EQUIPPED BMW 3 SERIES (E46) VEHICLES, AND THE NHTSA HAS MANY COMPLAINTS ABOUT THIS PROBLEM ALREADY. THIS IS A SAFETY DEFECT IN MY MIND. HEADLIGHT REFLECTORS SHOULD NOT BURN FROM THEIR DESIGNED USAGE. THIS WILL COST THOUSANDS OF DOLLARS TO REPLACE THE HEADLIGHT ASSEMBLIES. BMW SHOULD ISSUE A RECALL FOR THIS SERIOUS PROBLEM . *TR

TL* THE CONTACT OWNS A 2005 BMW 330I. THE CONTACT STATED THAT WHILE DRIVING 30 MPH, THE HEADLIGHTS WERE ACTIVATED BUT APPEARED VERY DIM. THE VEHICLE WAS TAKEN TO THE DEALER FOR INSPECTION WHERE THE TECHNICIAN STATED THAT THE HEADLIGHT ASSEMBLY NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED. THE FAILURE MILEAGE WAS 130,000.

ZKW BRAND XENON HEADLIGHTS - THE BACK OF THE PROJECTOR BOWL IS MADE OF PLASTIC (VS. METAL IN THE AL/BOSCH BRAND, ALSO USED BY BMW), WHICH OVER TIME BURNS FROM THE HEAT PUT OUT BY THE HEADLIGHTS. THE BURN TURNS THE PLASTIC FROM WHITE TO BROWN/ORANGE, WHICH SEVERELY REDUCES LIGHT OUTPUT, MAKING NIGHT DRIVING DANGEROUS. THE HEADLIGHT FROM MY CAR IS SO POOR THAT AT NIGHT I CAN SEE THE SHADOW OF MY CAR PRODUCED FROM CARS BEHIND ME. SEVERE TIRE DAMAGE HAS BEEN CAUSED DUE TO POOR LIGHT. *TR

DASH MOUNTED WARNING LIGHT INDICATED TAIL LIGHT ISSUES. CHECKED THE LIGHT AND ALL THE BULBS WERE FINE BUT THE ENTIRE TAIL LIGHT WAS NOT WORKING. I THEN NOTICED THE THE BROWN WIRE IN THE CONNECTOR HAD MELTED THROUGH THE CASE AND WAS TOUCHING OTHER WIRES IN THE CONNECTOR WHICH CAUSED IT TO SHORT OUT THE ENTIRE LIGHT. THE BROWN WIRE HAS VISIBLE SIGNS OF MELTING. I HAVE SINCE FOUND OUT THAT THIS IS A COMMON PROBLEM WITH MY TYPE BMW AND A RECALL HAS BEEN ISSUED. RIGHT NOW MY VIN NUMBER DOES NOT FALL UNDER THE NOTICE BUT I HAVE NO TAIL LIGHTS. *KB

TL* THE CONTACT OWNS A 2005 BMW 330I. WHILE PARKED, THE CONTACT NOTICED THAT THE EXTERIOR LIGHT WARNING GAUGE WAS ILLUMINATED ON THE INSTRUMENT PANEL. THE CONTACT REPLACED THE EXTERIOR LIGHTING BULBS BUT THE FAILURE CONTINUED INTERMITTENTLY AND BECAME MORE CONSTANT OVER TIME. THE CONTACT REFERENCED NHTSA CAMPAIGN ID NUMBER: 11V438000 (EXTERIOR LIGHTING:BRAKE LIGHTS). THE MANUFACTURER WAS CONTACTED AND STATED THAT THE VIN WAS NOT INCLUDED IN THE RECALL. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 65,000. UPDATED 11/28/11 *BF THE CONSUMER STATED BOTH REAR LAMPS STOPPED FUNCTIONING, INCLUDING THE TAIL LIGHTS AND TURN SIGNALS. UPDATED 11/30/11

REAR TAILLIGHTS INTERMITTENTLY WORK. NOTICED THAT THE REAR CONNECTORS, SPECIFICALLY THE GROUNDING WIRE WAS MELTED. THE TURN SIGNALS WILL INTERMITTENTLY NOT TURN ON. *TR

TL* THE CONTACT OWNS A 2005 BMW 330I. WHILE DRIVING APPROXIMATELY 30 MPH, THE REAR TAIL LIGHT ASSEMBLY WARNING LIGHT ILLUMINATED ON THE INSTRUMENT PANEL. THE CONTACT INSPECTED THE VEHICLE AND NOTICED THAT THE REAR TAIL LIGHT CONNECTING WIRES WERE MELTED. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR DIAGNOSTICS. THE CONTACT REFERENCED NHTSA CAMPAIGN ID NUMBER: 11V438000 (EXTERIOR LIGHTING:TAIL LIGHTS) BUT WAS ADVISED BY THE MANUFACTURER THAT THE VIN WAS NOT INCLUDED IN THE RECALL. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 85,000.

WINDOW MOTOR BURNS OUT. HAVE HAD TWO REPLACED. *TR