2018 BMW 328d

Defect. BMW of North America, LLC (BMW) is recalling certain 2018 328D SportsWagon, 328D xDrive SportsWagon, 328D xDrive, and 328D diesel vehicles equipped with an exhaust gas recirculation (EGR) module with an integrated cooler. The EGR cooler may leak internally, causing coolant to mix with diesel engine soot, which could result in smoldering particles and a melting intake manifold.

Risk. Smoldering particles and a melting intake manifold increase the risk of a fire.

Remedy. Dealers will replace the EGR cooler, inspect and replace the intake manifold, if necessary, and clean the EGR pipe connecting the cooler to the manifold, free of charge. Owner notification letters are expected to be mailed December 5, 2025. Owners may contact BMW customer service at 1-800-525-7417. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning December 5, 2025. This recall is an expansion of previous recall number 21V907.

Defect. BMW of North America, LLC (BMW) is recalling certain 2013-2018 328d, 328d xDrive, 2014-2018 328d Sports Wagon, 328d xDrive Sports Wagon, 2014-2016 535d, 535d xDrive, 2015 740Ld xDrive, 2015-2017 X3 xDrive28d SAV, and 2014-2017 X5 xDrive35d SAV diesel vehicles equipped with an Exhaust Gas Recirculation (EGR) module with an integrated cooler. The EGR cooler may leak internally, causing coolant to mix with diesel engine soot, which could result in smoldering particles and a melting intake manifold.

Risk. A melting intake manifold increases the risk of a fire.

Remedy. Dealers will replace the EGR cooler and inspect the intake manifold, replacing it as necessary, free of charge. This recall includes all vehicles previously recalled under 18V-755. Vehicles previously recalled under 18V-755 will need to have the new remedy performed for this recall. An interim owner notification letter was mailed on January 18, 2022. The remedy is expected to be available in June 2022. Owner notification letters were mailed on July 6, 2022. Owners may contact BMW customer service at 1-800-525-7417.

Defect. BMW of North America, LLC (BMW) is recalling certain 2014-2018 328d, 328d xDrive, X5 xDrive35d, 2014-2016 535d, 535d xDrive, 2015 740Ld xDrive, and 2015-2017 X3 xDrive28d vehicles. The high-pressure fuel pump may fail.

Risk. Fuel pump failure can cause an engine stall while driving, increasing the risk of a crash.

Remedy. Dealers will replace the high-pressure fuel pump, free of charge. Owner notification letters were mailed on January 14, 2022. Owners may contact BMW customer service at 1-800-525-7417.

Defect. BMW of North America, LLC (BMW) is recalling certain 2013-2018 BMW 328d and 328d xDrive, 2014-2018 328d Sports Wagon and 328d xDrive Sports Wagon, 2014-2016 535d and 535d xDrive, 2015 740Ld xDrive, 2015-2017 X3 xDrive28d SAV and 2014-2017 X5 xDrive35d SAV vehicles equipped with an Exhaust Gas Recirculation (EGR) module with an integrated cooler. If the EGR cooler leaks internally, the coolant can mix with diesel engine soot. The high EGR temperatures may result in these particles possibly smoldering and melting the intake manifold.

Risk. The melting intake manifold can increase the risk of a fire.

Remedy. BMW will notify owners, and dealers will inspect and replace the EGR cooler as necessary. If a leak has already occurred, the engine intake manifold will also be replaced. These repairs will be made free of charge. The recall began May 13, 2019. Owners may contact BMW customer service at 1-800-525-7417.

Engine seized on freeway. Car has 99,000 miles. Dealership says engine seized and has to be replaced at a higher cost than the car is worth. Unknown warning lights.

While driving down the road my car gave me a notification “DRIVETRAIN MALFUNCTION” said full engine output not available then it just stopped and shut off (limp mode) it has done this multiple times and the shop says that it may be the High Pressure Fuel Pump. This has happened on a busy city road with high traffic and curvy roads where my car would not move and people could not see me when coming over the hill until last minute narrowly missing my car. Luckily there wasn’t oncoming traffic. I had to switch ignition off and on (it then said “transmission not in park”) when it was in park. Finally started back after having to shut ignition off and on twice. Then anytime I got above 40 it went back into limp mode.

In 2021, my vehicle had the high-pressure fuel pump replaced by an authorized BMW dealership under Safety Recall 21V-586 (BMW SIB 13 01 21). At the time of the recall, my vehicle had approximately 43,000 miles, and I was not experiencing any fuel system or drivability issues. The high-pressure fuel pump was replaced solely because BMW determined the original component posed a safety risk. My vehicle now has approximately 128,000 miles. The replacement high-pressure fuel pump installed as part of the recall has failed. Two independent repair facilities have diagnosed the high-pressure fuel pump as the cause of the no-start/fuel delivery issue. When I took the vehicle to a BMW dealership, I was informed that additional diagnostic work was needed to inspect for possible metal contamination from the fuel pump, but I have not yet been provided with a final written diagnosis. I am concerned that the replacement part installed as the recall remedy has failed in the same manner as the original recalled component. If confirmed, this raises concerns about the durability and effectiveness of the recall repair. I respectfully request that NHTSA review whether similar failures have been reported involving replacement high-pressure fuel pumps installed under Recall 21V-586. I am submitting this complaint so the issue can be documented and evaluated as a potential safety concern.

Car just shut off when driving at 65mph and never started back up, took it in and repair was a bad fuel pump and fuel rail line causing metal shards to go through fuel tank and injectors.

The contact owns a 2018 BMW 328D. The contact stated while driving 50 MPH, the vehicle started shuddering significantly. The contact was able to pull over and the check engine warning light illuminated. The vehicle was towed to the contact's workplace. The vehicle was not diagnosed or repaired by an independent mechanic or dealer. The manufacturer was made aware of the failure and informed the contact that there was no record of a recall on the VIN. However, the contact stated that he received notification of NHTSA Campaign Number: 21V586000 (FUEL SYSTEM, DIESEL). The vehicle remained at the workplace and had not been driven since. The approximate failure mileage was 102,000.

The contact owns a 2018 BMW 328d. The contact received notification of NHTSA Campaign Number: 21V586000 (Fuel System, Diesel) however, the part to do the repair was unavailable. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The local dealer was contacted and confirmed that parts were not yet available. The manufacturer was made aware of the issue. The contact had not experienced a failure. VIN tool confirms parts not available.

The contact owns a 2018 BMW 328D. The contact was informed by a third party that his vehicle was included in NHTSA Campaign Number: 21V568000 (Fuel System, Diesel) however, the part for the recall repair was unavailable. The dealer was made aware of the issue and informed the contact that the part was not yet available. The manufacturer had been notified of the issue. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The contact had not experienced a failure. VIN tool confirms parts not available.

The contact owns a 2018 BMW 328D. The contact stated that the vehicle failed to start up without warning. Due to the failure, the contact had the vehicle towed to an independent mechanic who was unable to diagnose the failure. The vehicle was then towed to a dealer where they replaced the fuel pump; however, the fuel pump failed during the test drive. The contact was also informed by the dealer that the vehicle was included in NHTSA Campaign Number: 21V586000 (Fuel System, Diesel) however, the part for the recall repair was unavailable. The manufacturer had not been notified of the failure. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The failure mileage was unknown. The vehicle remained in the possession of the dealer. VIN tool confirms parts are not available.

The contact owns a 2018 BMW 328D. The contact stated while driving 50 MPH, the vehicle inadvertently stalled. An unknown warning light illuminated the instrument panel. The contact veered to the side of the road. The vehicle was towed to the dealer to be diagnosed. The contact was informed that the high-pressure pump had exploded, and the explosion had damaged other parts of the vehicle. The contact stated the vehicle was repaired. The contact received a recall notification for NHTSA Campaign Number: 21V586000 (Fuel System, Diesel) however, the part for the recall repair was not yet available. The manufacturer was notified of the failure. The contact stated recall has been repaired. The approximate failure mileage was 34,914.

CAR WAS IN MOTION ON A STREET. ENGINE STALLED. CAR WOULDN'T START. TOWED TO BMW DEALERSHIP. CATASTROPHIC HIGH PRESSURE FUEL PUMP FAILURE AT APPROXIMATELY 7400 MILES. METAL SHAVINGS THROUGHOUT ENTIRE FUEL SYSTEM. INJECTORS, FUEL LINES, FUEL PUMP, AND FUEL TANK NEEDED TO BE REPLACED.