2002 BMW 325Xi

Do not drive

Owners filed 68 complaints about this vehicle with federal regulators, most often about the electrical system. It has been recalled 6 times.

When it fails
020k40k60k90k120k200k
67,500 milesMedian miles at failure

53 complaints record an odometer reading. Failures cluster around 50,00060,000 miles.

What fails
ComponentReportsCrashesFiresInjuries
Electrical System14
000
Engine12
000
Air Bags12
103
Suspension7
000
Exterior Lighting4
010
Tires › Sidewall3
000
Unknown or Other2
010
Tires2
000
Steering2
000
Service Brakes, Air › Disc › Rotor2
000

6 safety recalls

Part 573 reports
Air Bags › Frontal › Passenger Side › Inflator Module20V018000Do not drive
Filed Jan 15, 2020292,948 vehiclesBmw Of North America, Llc

Defect. BMW of North America, LLC (BMW) is recalling certain 2000-2005 323iT, 325iT, 325xiT, 320i, 323i, 325i, 325xi, 328i, 330i and 330xi and 2000-2006 323Ci, 325Ci, 328Ci, 330Ci, M3 Coupe, 323Cic, 325Cic, 330Cic, and M3 Convertible vehicles equipped with non-desiccated frontal Takata PSAN inflators and PSPI passenger frontal air bag inflators containing phase stabilized ammonium nitrate (PSAN) propellant that were used as interim remedy parts for previous Takata recalls. These inflators may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.

Risk. An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.

Remedy. BMW will notify owners, and dealers will replace the passenger's front air bag, free of charge. The recall began February 13, 2020. Owners may contact BMW customer service at 1-800-525-7417.

Air Bags14V428000Do not drive
Filed Jun 11, 2018574,007 vehiclesBmw Of North America, Llc

Defect. BMW of North America, LLC (BMW) is recalling certain model year 2000 323i sedans, coupes, convertibles, and Sports Wagons; 2000 328i sedans and coupes; 2001-2005 325i sedans, coupes, convertibles, and Sport Wagons; 2001-2005 325xi sedans and Sports Wagons; 2006 325i coupes and convertibles; 2001-2006 330i sedans, coupes, and convertibles; 2001-2005 330xi sedans; and 2001-2006 M3 coupes and convertibles to address a safety defect in the passenger side frontal air bag which may produce excessive internal pressure that could cause the air bag inflator to rupture upon deployment of the air bag.

Risk. In the event of a crash necessitating deployment of the passenger's frontal air bag, excessive internal pressure could cause rupturing of the inflator resulting in metal fragments striking and potentially seriously injuring the passenger seat occupant or other occupants.

Remedy. Owners are advised not to drive their vehicles until they have been repaired. BMW will notify owners, and dealers will replace the passenger side frontal air bag, free of charge. An interim notice was mailed to owners in September 2014. A second notice was mailed when an adequate supply of parts became available, on December 1, 2014. Owners may contact BMW customer service at 1-800-525-7417 or email BMW at [email protected].

Air Bags › Frontal › Driver Side › Inflator Module15V318000Do not drive
Filed May 28, 2015419,235 vehiclesBmw Of North America, Llc

Defect. BMW of North America, LLC (BMW) is recalling certain model year 2002-2005 325i, 325xi, 330i, and 330xi Sedans, and 325xi and 325i Sportswagons, 2002-2006 330Ci, 325Ci, and M3 Convertibles and 325i, 330i, and M3 Coupes, 2002-2003 M5, 540i, 525i Sedan, and 530i Sedans, and 540i and 525i Sportswagons, and 2003 X5 3.0i and 4.4i Sports Activity Vehicles. Please note that the 5-series and X5 vehicles are only included if they are equipped with the optional sports steering wheel. The affected vehicles are equipped with a dual-stage driver frontal air bag that may be susceptible to moisture intrusion which, over time, could cause the inflator to rupture.

Risk. In the event of a crash necessitating deployment of the driver's frontal air bag, the inflator could rupture with metal fragments striking the driver or other occupants resulting in serious injury or death.

Remedy. Owners are advised not to drive their vehicles until the vehicle has been remedied. BMW will notify owners, and dealers will replace the front driver air bag module, free of charge. The recall began Aug 2016. Owners may contact BMW customer service at 1-800-525-7417. Note: This recall supersedes recall 14V-348 in its entirety. Additionally, vehicles that have had their driver side frontal air bag replaced previously as part of a recall remedy need to have their air bag replaced under this recall as well. Note: On December 17, 2015 BMW removed the model year 2004 X5 3.0i and 4.4i Sports Activity vehicle from this recall. Those vehicles were mistakenly identified as including the air bags that are subject to this recall.

Air Bags13V172000Do not drive
Filed May 2, 201343,204 vehiclesBmw Of North America, Llc

Defect. BMW is recalling certain model year 2002-2003 325i, 325xi, 330i, 330xi sedans; 325Ci and 330Ci coupes and convertibles; 325iT and 325xiT Sports Wagons; and M3 coupes and convertibles to address a safety defect in the passenger side frontal air bag which may produce excessive internal pressure causing the inflator to rupture upon deployment of the air bag.

Risk. In the event of a crash necessitating deployment of the passenger's frontal air bag, the inflator could rupture with metal fragments striking and potentially seriously injuring the passenger seat occupant or other occupants.

Remedy. Owners are advised not to drive their vehicles until they have been repaired. BMW intends to issue initial notifications to owners informing them of the safety defect in June 2013. Once replacement parts are available, estimated for July, BMW will notify owners again to contact their dealers and schedule a replacement of the passenger air bag, free of charge. Owners may contact BMW customer service at 1-800-525-7417 or email BMW at [email protected].

Exterior Lighting › Turn Signal11V438000
Filed Aug 26, 2011241,000 vehiclesBmw Of North America, Llc

Defect. BMW IS RECALLING CERTAIN MODEL YEAR 2002-2005 325I, 325XI, 330I, AND 330XI VEHICLES MANUFACTURED FROM SEPTEMBER 1, 2001, THROUGH MARCH 1, 2005. OVER TIME, RESISTANCE IN THE ELECTRICAL CONTACTS MAY CAUSE ONE OR MORE REAR LAMP FUNCTIONS (TAIL LIGHT, BRAKE LIGHT, AND/OR TURN-SIGNAL), WITHIN THE VEHICLE'S BODY PANEL, TO STOP WORKING.

Risk. INTERMITTENT LIGHT OPERATION REDUCES THE ABILITY TO WARN OTHER MOTORISTS OF THE DRIVER'S INTENTIONS. THIS COULD CAUSE A VEHICLE CRASH WITHOUT WARNING.

Remedy. BMW WILL NOTIFY OWNERS, AND DEALERS WILL REPAIR THE VEHICLES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON FEBRUARY 15, 2012. OWNERS MAY CONTACT BMW CUSTOMER RELATIONS AND SERVICES AT 1-800-525-7417.

Service Brakes, Air › Disc › Rotor02V088000
Filed Mar 18, 2002799 vehiclesBayerische Motoren Werke

Defect. ON CERTAIN PASSENGER VEHICLES, A PROBLEM IN THE MANUFACTURING PROCESS OF THE REAR BRAKE ROTORS MAY HAVE RESULTED IN THE CREATION OF A CRACK WHERE THE BRAKE DISC AND THE PARKING BRAKE DRUM MEET. FURTHER CRACKING OF THE ROTOR COULD OCCUR DUE TO BRAKING TORQUE WHEN THE VEHICLE IS DRIVEN AND THE BRAKES ARE APPLIED. THE BRAKE DRUM, CONNECTED TO THE WHEEL HUB, WOULD COMPLETELY SEPARATE FROM THE DISC.

Risk. IF THIS HAPPENED, THE WHEEL WOULD CONTINUE TO TURN, BUT THE DISC WOULD STOP, AND THERE WOULD BE NO BRAKING CAPACITY AT THAT WHEEL, INCREASING THE RISK OF A CRASH.

Remedy. DEALERS WILL REPLACE BOTH REAR BRAKE ROTORS. OWNER NOTIFICATION BEGAN MARCH 25, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BMW AT 1-800-831-1117.

What owners reported

Newest filings
Air Bags
Filed Jul 26, 202244,743 milesMA

The contact owns a 2002 BMW 325XI. The contact stated that the vehicle was taken to the dealer to be repaired under NHTSA Campaign Number: 20V018000 (Air Bags). The contact stated that approximately 7-months after the repair, the air bag warning light illuminated. The contact took the vehicle back to the dealer where a diagnostic test showed that a wire from the A-pillar connector to side air bags had high resistance. The dealer stated that the repair was not covered under the recall. The contact was provided an estimate for the repair. The contact stated that several days later the air bag warning light disappeared without the repair being performed. The manufacturer was notified of the failure and referred her to the NHTSA for assistance. The vehicle was not repaired. The failure mileage was 44,743.

Engine
Filed Sep 15, 2017172,400 milesCT

IGNITION SELANIOD ISN'T WORKING. WHEN I TURN THE KEY TO START THE CAR, THE IGNITION THINKS THE CAR HAS STARTED, BUT THE ENGINE DOESN'T TURN OVER. IT TAKES MULTIPLE TRIES TO GET THE CAR TO START.

Electronic Stability Control (esc)
Filed May 23, 2017160,000 milesPA

WHILE DRIVING OUR CAR THE DASH LIGHTS WILL COME ON AND THE CAR WILL LOOSE ALL POWER. WE HAVE TO PULL OVER AND TURN CAR OFF WAIT A MINUTE WITH KEY COMPLETELY OUT OF THE IGNITION AND RESTART THE CAR THEN ALL LIGHTS ARE OFF AND CAR IS COMPLETELY DRIVABLE. THIS HAPPENS MULTIPLE TIMES A DAY NO MATTER WHAT SPEED IS BEING DRIVEN. ALSO WITHIN THE SAME MONTH THE LOCKS WILL NOT UNLOCK WHEN CAR IS STOPPED AND SHUT OFF OR BY THE POWER BUTTON INSIDE THE CAR. AS WELL AS OUR 4 WAY INDICATOR WHICH IS ON SAME SWITCH AS THE POWER LOCK BUTTON NO LONGER WORKS.

Unknown or OtherFire
Filed May 11, 2017VA

CAR WAS PARKED IN PRIVATE DRIVEWAY, 200 FEET FROM STREET, AND HAD NOT BEEN DRIVEN OR STARTED FOR 4 DAYS. AWOKE TO CAR COMPLETELY ENGULFED IN FLAMES. FIRE TRUCK NEEDED TO PUT OUT FIRE, AND TO PROTECT NEARBY HOUSE. FIRE INSPECTOR COULD NOT DETERMINE CAUSE OF FIRE, DUE TO EXTEND OF DAMAGE, THOUGH NO EVIDENCE OF VANDALISM. NO COMPREHENSIVE INSURANCE, SO CAR A COMPLETE WRITE OFF. SALVAGE YARD SAID THEY HAD NEVER SEEN A CAR SO COMPLETELY DESTROYED BY FIRE. BMW CONTACTED, AND COMPLETELY UNINTERESTED AND UNHELPFUL. HEARD ABOUT NHTSA COMPLAINT REPORTING IN ARTICLE ABOUT UNEXPLAINED BMW FIRES.

Engine
Filed Feb 25, 2017166,983 milesAL

THE CAMSHAFT POSITIONING SENSOR A CIRCUIT INTERMITTENT CAN GO BAD LEADING THE ENGINE TO STOP WORKING ALL TOGETHER THIS COULD CAUSE A VERY SERIOUS ACCIDENT IF DRIVING ON THE ROAD

Electrical System
Filed Feb 20, 201789,000 milesPA

LOCKS OCCUPANTS IN CAR AND CANNOT ELECTRICALLY OR MECHANICALLY UNLOCK. MANY BMW OPERATORS HAVE REPORTED THIS PROBLEM ON INTERNET BUT NO RECALL EXISTS FOR DEALERSHIPS TO REPAIR/REPLACE. HAPPENS WHEN VEHICLE IS IN MOTION OR STATIONARY, ON A CITY STREET OR HIGHWAY, TURNING OR ANYTIME THE SYSTEM LOCKS THE DOORS TRAPPING OCCUPANTS

Air Bags
Filed Sep 21, 2016NY

TL* TAKATA RECALL. THE CONTACT OWNS A 2002 BMW 325XI. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 15V318000 (AIR BAGS) AND STATED THAT THE PART WAS NOT AVAILABLE WITHIN A REASONABLE TIME FRAME TO SCHEDULE THE RECALL REPAIR WITH THE DEALER. THE DEALER DID NOT GIVE A SPECIFIC DATE FOR WHEN THE PART WOULD BECOME AVAILABLE. THE CONTACT WAS UNABLE TO DETERMINE WHEN THE VEHICLE WOULD BE REPAIRED. THE DEALER ONLY INDICATED THAT THE PARTS WERE ON A NATIONAL BACK ORDER, WHICH HAD BEEN LONGER THAN A YEAR. THE MANUFACTURER COULD NOT PROVIDE AN ESTIMATED DATE FOR WHEN THE CONTACT'S VEHICLE WOULD RECEIVE THE RECALL REPAIR. THE CONTACT HAD NOT EXPERIENCED A FAILURE. PARTS DISTRIBUTION DISCONNECT.

Air Bags
Filed Sep 16, 2016MD

TL* TAKATA RECALL. THE CONTACT OWNS A 2002 BMW 325XI. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 15V318000 (AIR BAGS); HOWEVER, THE PART TO DO THE REPAIR WAS UNAVAILABLE. THE CONTACT STATED THAT THE MANUFACTURER EXCEEDED A REASONABLE AMOUNT OF TIME FOR THE RECALL REPAIR. THE MANUFACTURER WAS NOT NOTIFIED OF THE ISSUE. THE CONTACT HAD NOT EXPERIENCED A FAILURE. PARTS DISTRIBUTION DISCONNECT. UPDATED 11/29/16*LJ THE CONSUMER STATED THE PART FINALLY ARRIVED AND THE VEHICLE WAS REPAIRED IN NOVEMBER 2016. UPDATED 12/14/16.*JB

Air Bags1 injured
Filed Aug 19, 2016PA

TL* TAKATA RECALL. THE CONTACT OWNS A 2002 BMW 325XI. WHILE DRIVING APPROXIMATELY 60 MPH, THE DRIVER SIDE AIR BAG DEPLOYED WITHOUT WARNING OR IMPACT. THE CONTACT SUSTAINED BURNS AND BRUISES ON THE LEFT ARM FROM THE AIR BAG. THE CONTACT DID NOT SEEK MEDICAL ATTENTION. A POLICE REPORT WAS FILED. THE VEHICLE WAS DRIVEN TO THE CONTACT'S RESIDENCE. THE VIN WAS INCLUDED IN NHTSA CAMPAIGN NUMBER: 15V318000 (AIR BAGS); HOWEVER, THE PART TO DO THE REPAIR WAS UNAVAILABLE. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS UNKNOWN. PARTS DISTRIBUTION DISCONNECT.

Air Bags
Filed Aug 9, 2016CT

TL* TAKATA RECALL. THE CONTACT OWNS A 2002 BMW 325XI. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 15V318000 (AIR BAGS); HOWEVER, THE PART TO DO THE REPAIR WAS UNAVAILABLE. THE CONTACT STATED THAT THE MANUFACTURER EXCEEDED A REASONABLE AMOUNT OF TIME FOR THE RECALL REPAIR. THE MANUFACTURER WAS NOT NOTIFIED OF THE ISSUE. THE CONTACT HAD NOT EXPERIENCED A FAILURE. PARTS DISTRIBUTION DISCONNECT. THE VIN WAS NOT AVAILABLE.

Air Bags
Filed Aug 2, 2016CO

TL* TAKATA RECALL. THE CONTACT OWNS A 2002 BMW 325XI. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 15V318000 (AIR BAGS); HOWEVER, THE PART TO DO THE RECALL REPAIR WAS NOT AVAILABLE. THE CONTACT STATED THAT THE MANUFACTURER EXCEEDED A REASONABLE AMOUNT OF TIME FOR THE RECALL REPAIR. THE MANUFACTURER WAS NOT MADE AWARE OF THE ISSUE. PARTS DISTRIBUTION DISCONNECT.

Unknown or Other
Filed Jan 25, 2016CA

PASSENGER SEAT AIR BAG MATT SENSOR FOR PASSENGER WEIGHT AND AIRBAG INFLATION RATE IS INOPERATIVE AND BROKEN.

Electrical System
Filed Jan 25, 2016CA

FINAL STAGE UNIT (AKA BLOWER MOTOR RESISTOR) KEEPS FAILING AND SHORTING OUT INTERNALLY CAUSING ENGINE MALFUNCTIONS AND RELATED OBD2 WARNINGS AS WELL AS BATTERY DRAIN. I HAVE REPLACED THIS PART 5 TIMES AND 2 TIMES IN THE LAST 6 MONTHS.

Air Bags
Filed Dec 30, 2015MI

TL* TAKATA RECALL. THE CONTACT OWNS A 2002 BMW 325XI. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 15V3178000 (AIR BAGS); HOWEVER, THE PART TO DO THE REPAIR WAS UNAVAILABLE. THE CONTACT STATED THAT THE MANUFACTURER EXCEEDED A REASONABLE AMOUNT OF TIME FOR THE RECALL REPAIR. THE MANUFACTURER WAS NOT MADE AWARE OF THE ISSUE. THE CONTACT HAD NOT EXPERIENCED A FAILURE. VIN TOOL CONFIRMS PARTS NOT AVAILABLE.

Air Bags
Filed Dec 30, 2015NC

TL* TAKATA RECALL. THE CONTACT OWNS A 2002 BMW 325XI. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 15V318000 (AIR BAGS) HOWEVER, THE PARTS WERE UNAVAILABLE TO PERFORM THE REPAIRS. THE CONTACT STATED THAT THE MANUFACTURER EXCEEDED A REASONABLE AMOUNT OF TIME FOR THE RECALL REMEDY. THE MANUFACTURER WAS NOT NOTIFIED OF THE ISSUE. THE CONTACT HAD NOT EXPERIENCED A FAILURE. VIN TOOL CONFIRMED PARTS NOT AVAILABLE.

Air Bags
Filed Dec 2, 2015NY

TAKATA RECALL. THE DRIVER SIDE AIR BAG MODULE HAS BEEN ON RECALL FOR OVER 5 MONTHS. THIS IS MY DAUGHTERS CAN AND SHE IS UNSAFE. IS THERE AN ESTIMATE WHEN THIS REPLACEMENT MODULES WILL BE AVAILABLE

Power Train
Filed Jul 6, 2015160,000 milesNE

TL* THE CONTACT OWNS A 2002 BMW 325XI. THE CONTACT STATED THAT WHILE SHIFTING FROM REVERSE TO DRIVE, THERE WAS A THREE SECOND DELAYED RESPONSE. THE VEHICLE ACCELERATED INDEPENDENTLY AND THE RPMS BEGAN TO INCREASE. THE FAILURE RECURRED ON FOUR SEPARATE OCCASIONS ONLY AFTER THE VEHICLE WAS STATIONARY FOR A SHORT PERIOD OF TIME. THE VEHICLE WAS TAKEN TO THE DEALER. THE TECHNICIAN DIAGNOSED THAT THE TRANSMISSION CONTROL MODULE NEEDED TO BE REPROGRAMMED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 160,000.

Air Bags
Filed Oct 20, 2014MA

TL* THE CONTACT OWNS A 2002 BMW 325XI. THE CONTACT RECEIVED A NOTIFICATION FOR NHTSA CAMPAIGN NUMBER: 14V428000 (AIR BAGS). HOWEVER, THE PART TO DO THE REPAIR WAS UNAVAILABLE. THE CONTACT STATED THAT THE MANUFACTURER EXCEEDED A REASONABLE AMOUNT OF TIME FOR THE RECALL REPAIR. THE MANUFACTURER WAS NOT MADE AWARE OF THE ISSUE. THE CONTACT HAD NOT EXPERIENCED A FAILURE.

Air BagsCrash2 injured
Filed Sep 14, 2014136,492 milesMN

I WAS DRIVING THE CAR AND MY WIFE WAS A PASSENGER IN THE FRONT SEAT. ANOTHER CAR HIT OUR CAR ON THE FRONT DRIVER SIDE DEPLOYING BOTH FRONT AIRBAGS. I HAD BACK INJURIES AND MY WIFE LOST VISION IN BOTH HER EYES. SHE IS STILL NOT ABLE TO SEE EVEN THOUGH SHE HAD SEVERAL SURGERIES AT MAYO CLINIC IN ROCHESTER, MN. EVERY SURGEON SHE HAS SEEN HAS SAID THAT THIS IS THE WORST AIRBAG INJURY THEY HAVE EVER SEEN. UPDATED 09/17/14*LJ..UPDATED 10/01/14 *BF UPDATED 01/26/15.*JB UPDATED 02/4/2015 *JS

Visibility
Filed Jul 22, 201480,000 milesWA

TL* THE CONTACT OWNS A 2002 BMW 325XI. THE CONTACT STATED THAT ALL POWER WINDOWS FAILED. THE CONTACT ALSO STATED THAT THE REAR PASSENGER WINDOW WOULD INDEPENDENTLY OPEN. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 80,000. THE VIN WAS UNAVAILABLE.

20 of 68 complaints, reproduced as filed.

Across model years

Worst on record: 2006
YearComplaintsRecallsFiresDeathsAssessment
20120200Routine
20110300Routine
20100300Routine
20091300Routine
20080300Routine
20070300Routine
2006110620Routine
200527420Do not drive
200455410Do not drive
200331520Do not drive
2002 — this page68620Do not drive
200114220Do not drive
20000100Do not drive

Compare every 325Xi year →

Reading this record

NHTSA has issued a do-not-drive warning for a recall on this vehicle.

Complaint counts track how many cars were sold and how long they have been on the road as much as they track quality. A common model from 2013 has had a decade to accumulate reports; a rare one from last year has not. The signal worth weighing is in the severity columns, in whether the same component keeps appearing, and in whether the manufacturer eventually opened a recall for it.

Recall repairs are free for as long as the recall stands. Check whether a specific car still has open work at NHTSA's VIN lookup.

Most recent recall on file: Jan 15, 2020. Source: NHTSA Office of Defects Investigation.