Page 2 of 2 · complaints 51–69 of 69

2005 Volvo S40 complaints

Owner reports filed with NHTSA about this vehicle, newest first and reproduced as filed. They are unverified accounts: one proves nothing, and a pattern across many is the thing worth reading. Back to the full 2005 record →

Electrical System
Filed Mar 1, 201065,000 milesVA

I HAVE BEEN WAITING FOR OVER 1 MONTH FOR A NEW ALTERNATOR FOR MY 2005 S40 VOLVO. I CANNOT GET AN ANSWER FROM ANYONE IN VOLVO WHY IT IS TAKING SO LONG. OF COURSE, I CAN NOT DRIVE THE CAR I HAVE BEEN TOLD BY VOLVO THAT 139 OTHER VOLVO OWNERS ARE IN THE SAME CONDITION. PLEASE HELP. *TR

Engine and Engine Cooling › Engine
Filed Dec 8, 200963,000 milesVA

ENGINE FAILURE. CAR STALLED WHILE DRIVING ON HIGHWAY. CAR WAS TOWED TO WYNN VOLVO. WAS TOLD THAT THE BELTS BROKE, LEADING TO THE BREAKAGE OF THE TIMING BELT, LOCATED INSIDE THE ENGINE, RESULTING IN MAJOR DAMAGE TO THE ENGINE. WAS GIVEN A QUOTE OF $5600 TO REPAIR. THE CAR HAS 63000 MILES AND THE MANUAL DOES SAY THAT THE BELTS NEED TO BE REPLACE AT 125 THOUSAND MILES. THE SERVICES SUGGESTED PRIOR TO THIS DOES NOT INCLUDE ANY OF THE BELTS BEING REPLACED. I BELIEVE THAT THIS SHOULD BE A RECALL OR ATLEAST CONSIDERED IN THE SERVICES AND NOW. IF THIS IS CONSIDERED, I WOULD HOPE THAT THIS WOULD WARRANT VOLVO TO REPAIR MY CAR AT NO COST TO MYSELF. *TR

Fuel System, Gasoline
Filed Apr 16, 200953,500 milesFL

PURCHASED A VOLVO OVERSEAS IN 2005 AND IT RECENTLY BROKE DOWN LAST WEEK IN THE MIDDLE OF AN INTERSECTION. I HAD IT TOWED TO THE VOLVO DEALER IN FORT WALTON BEACH AND THEY TOLD ME MY PART WAS FAULTY AND WILL HAVE IT RUNNING BY THE NEXT DAY. I CALLED MY WARRANTY COMPANY AND THEY TOLD ME THAT PART HAD BEEN RECALLED AND VOLVO SHOULD PAY FOR IT BUT THEY DENIED THERE WAS A RECALL AND CALLED IT AN EXTENDED WARRANTY. MY WARRANTY COMPANY AMERICAN GUARDIAN SENT A 3RP PARTY MECHANIC TO VOLVO AND VERIFIED IT WAS CORRODED. THE RECALL IS ALL OVER THE WEBS/INCLUDING YOURS NHTSA CAMPAIGN ID #08V033000 SO I CALLED VOLVO AND THEY SAY THERE IS NO RECALL. THE PART AND LABOR WAS $800.00. MY VIN WASN'T LOADED IN THE US SYSTEM UNTIL THIS WEEK. CURRENTLY THE VOLVO DEALER REPLACE THE PART AND MOVED IT TO A DIFFERENT LOCATION AND SAYS IT CAN'T COVER IT UNLESS VOLVO PUT THAT SPECIFIC VIN NUMBER AND LOAD IT AGAINST IT (EXTENDED WARRANTY) BUT HOW IF THERE IS NO RECALL. NEITHER VOLVO OR THE WARRANTY COMPANY WILL PAY FOR THE PART. IF ITS AN OFFICIAL RECALL AND IT HAPPENED JUST LIKE THE DESCRIPTION ON THE RECALL STATES THEY SHOULD BE OBLIGATED TO COVER IT. ITS ONLY GOT 53000 MILES ON IT WHICH IS 3000 OVER THE MANUFACTURE WARRANTY. I FEEL VOLVO NEEDS TO ADD MY VIN TO THE LIST BECAUSE OBVIOUSLY ITS A PROBLEM TO MINE ALSO. I HAVE REFUSED TO PICK UP THE CAR THE LAST WEEK UNTIL I HEARD BACK FORM VOLVO BUT THEY SAID THERE IS NOTHING THEY CAN DO AND I HAVE TO PAY FOR IT. *TR

Service Brakes, Hydraulic
Filed Apr 5, 200947,000 milesCO

AFTER LETTING THE VEHICLE SIT OVER NIGHT...WHEN STARTING THE VEHICLE IN THE MORNING THERE IS NO BRAKE PRESSURE AFTER A HALF MILE OF DRIVING. THIS HAPPENS EVERYDAY AND THIS IS A COMMON PROBLEM WITH VOLVOS. THIS PROBLEM COULD RESULT IN VERY SERIOUS PROBLEMS AND MAYBE EVEN FATAL TO OTHER VOLVO OWNERS WHO ARE NOT AWARE OF THIS COMMON PROBLEM......I DO KNOW THAT ON THE VOLVO S40 2000 MODEL THIS WAS A RECALL AND IT SHOULD ALSO BE ON THE VOLVO S40 2005 MODEL. *TR

Engine and Engine Cooling › Engine
Filed Nov 3, 200884,995 milesCT

ENGINE FAILURE. CAR STALLED WHILE ON HIGHWAY. UPON ARRIVAL AT VOLVO SERVICE DEALER, I WAS TOLD THAT A DRIVE BELT BROKE, LEADING TO THE BREAKAGE OF THE TIMING BELT AND SUBSEQUENT EXTREME DAMAGE TO THE ENGINE. ALL BELTS, PISTONS, VALVES AND TOP PART OF ENGINE NEEDED REPLACING. APPROXIMATE DAMAGE WAS $5000. CAR HAS ONLY 85K ON IT, DRIVE BELT AND TIMING BELT HAVE A RECOMMENDED REPLACEMENT IN MANUAL AS 125K. VOLVO DID NOTHING TO ACKNOWLEDGE THIS ISSUE, IN FACT CALLING OUT THE SERVICE RECORD WHICH IS IMPECCABLE MINUS A 50K SERVICE WHICH WOULD'VE COST $1500 AND DID NOT INCLUDE ANY MAINTENANCE TO THE TIMING BELT. IN LOOKING UP THIS ISSUE ON MANY WEBSITES, IT WOULD APPEAR THIS IS NOT ATYPICAL FOR THIS MAKE, MODEL AND YEAR VOLVO. *TR

Engine and Engine Cooling › Engine
Filed Oct 24, 200860,000 milesNY

IN AUGUST OF 08 MY 2004.5(NEW BODY STYLE) VOLVO S40 T5'S ENGINE BEGAN TO MAKE A HIGH SCREECHING NOISE AT IDLE AND THE CHECK ENGINE LIGHT CAME ON. IT HAD 61,000MILES AND I BROUGHT IT TO THE DEALERSHIP WHERE THEY DIAGNOSED THAT IT NEEDED A NEW OIL TRAP. THE PROBLEM HAS NOT RECURRED. MY WIFE'S 05 S40 T5 HAS 58,000MILES AND THE SAME PROBLEM HAS OCCURRED IN HER'S. THERE MUST BE AN ISSUE WITH THIS VEHICLE. *TR

Engine and Engine Cooling
Filed Aug 11, 2008OR

TL*THE CONTACT OWNS A 2005 VOLVO S40. WHILE DRIVING LOW SPEEDS, THE ENGINE MAKES A HOWLING NOISE. THE NOISE STOPS WHILE DRIVING HIGHER SPEEDS. THE DEALER STATED THAT THERE WAS AN OIL TRAP (PCV SYSTEM) IN THE INTAKE MANIFOLD THAT WAS CLOGGED AND COULD CAUSE THE CRANK CASE TO FAIL. THE FAILURE MILEAGE WAS UNKNOWN.

Seats
Filed Aug 4, 200800

DRIVER'S SIDE SEAT WILL SQUEAK WHEN MAKING LEFT OR RIGHT TURNS AS BODY WEIGHT SHIFTS. VOLVO HAS PUT 2 "BANDAGES" AROUND THE METAL PARTS THAT MAKE THIS NOISE. THEY KNOW ITS A PROBLEM AND ITS A DESIGN FLAW, AS THEY SHOULD HAVE USED BRONZE BUSHING OR SOMETHING SIMILAR TO AVOID THE 2 METALS CONTACTING EACH OTHER. IS THIS A SAFETY CONCERN? MAYBE, WHAT HAPPENS WHEN METALS CONSTANTLY RUBS OVER TIME? THEIR BANDAID SOLUTION IS POOR SINCE THE TAPE WILL WEAR AND TEAR BETWEEN EACH SERVICE. MILEAGE IS APPROX. 35,000, PROBLEM HAS BEEN THERE SINCE DAY 1. *TR

Engine and Engine Cooling
Filed Jun 24, 200875,000 milesVA

TL*THE CONTACT OWNS A 2005 VOLVO S40. WHILE ACCELERATING FROM A STOP, THE VEHICLE STALLS AND HESITATES. THE FAILURE ALSO OCCURS AT HIGHWAY SPEEDS AND HAS OCCURRED FOR APPROXIMATELY 8 MONTHS TO A YEAR. THE FAILURE GRADUALLY WORSENS WHENEVER THE VEHICLE IS DRIVEN. THE DEALER STATED THAT THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER 08V033000 (FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP). THE FAILURE MILEAGE WAS 75,000.

Electrical System
Filed Jun 5, 2008VA

I HAVE A VOLVO S40 2005 AND THE RADIO/CD PLAYER JUST BLANKS OUT. WHEN I START THE CAR THE RADIO/CD WON'T PLAY. IT WILL POWER UP AND THE DISPLAY WILL SHOW, BUT NO SOUND COMES ON. IT HAS DONE THIS THREE TIMES. I HAVE TO TOTALLY TURN THE CAR OFF AND LET IT SIT FOR A WHILE BEFORE IT WILL WORK AGAIN. *TR

Air BagsCrash1 injured
Filed Mar 31, 2008VA

ON NOVEMBER 14, 2007, MY DAUGHTER, HAD A ACCIDENT WITH MY CAR, A 2005 VOLVO S.40, 24.1. SHE HIT A MEDIUM SIZE TREE HEAD ON. THE AIRBAGS DID NOT DEPLOYED. *TR

Fuel System, Gasoline › Delivery › Fuel Pump
Filed Feb 6, 200815,000 milesAP

VOLVO S40 YEAR 2004.5 PROBLEMS WITH ENGINE START AND ENGINE CHECK LIGHT COMING ON DUE TO POSSIBLE PROBLEM WITH FUEL PUMP ELECTRONICS. RECALLS ARE ONLY IMPACTING CERTAIN U.S. STATES TO HAVE THE PART REPLACED. WHAT ABOUT RECALLS FOR OWNERS RESIDING OVERSEAS UNDER GOVERNMENT ORDERS? *TR

Fuel System, Gasoline › Delivery › Fuel Pump
Filed Feb 4, 2008KY

TL*THE CONTACT OWNS A 2005 VOLVO S40. THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER 08V033000 (FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP). THE CONTACT WAS CONCERNED OF A FAILURE OCCURRING SINCE THE STATE OF KENTUCKY USES SALT. THERE HAD BEEN NO FAILURE TO DATE. THE CURRENT MILEAGE WAS 43,000. UPDATED 02-19-08 *BF UPDATED 02/19/08 *TR

Visibility › Windshield Wiper/Washer
Filed Feb 1, 200860,000 milesTN

WINDSHIELD WIPERS ARE INEFFECTIVE. DEALER TRIED POLISHING THE WINDSHIELD, REPLACING THE BLADES, AND EVENTUALLY REPLACED THE WINDSHIELD. WE TRIED TO INCREASE THE FREQUENCY OF CLEANING THE BLADES. THERE WAS NO IMPROVEMENT. HERE IS A LINK TO A FORUM FOR THE VOLVO S40 T5 THAT SHOWS THAT OTHERS ARE HAVING THE SAME PROBLEM. HTTP://FORUMS.SWEDESPEED.COM/ZEROTHREAD?ID=49251. *TR

Fuel System, Other › Delivery › Fuel Pump
Filed Jan 7, 200878,000 milesMI

THE FUEL CONTROL MODULE FAILED, CAUSING AN IMMEDIATE STALL. THERE IS A TSB CONCERNING THE PLACEMENT OF THIS MODULE. IT IS TO BE MOVED FROM THE ENGINE COMPARTMENT TO BEHIND THE BACK SEAT. WATER GOT INTO THE MODULE CAUSING IT TO MELT DOWN!!! *TR

Engine and Engine Cooling
Filed Aug 1, 2007CA

2005 VOLVO S40 T5 : MULTIPLE FAILURES OF OIL TRAP HOUSING AT 22,500 AND 68,330 MILES. FIRST FAILURE OCCURRED 10 MONTHS AFTER PURCHASE. VOLVO CHECKED VALVE (30677524), AND REPLACED OIL HOUSING (30684381), HOSE CLAMP (976561) UPGRADED ECM PETROL (30668282)...ALL UNDER WARRANTY. SECOND FAILURE OCCURRED AT 68,330 MILES, VOLVO AGAIN UPGRADED ECM (30668282), REPLACED HOSE CLAMP (976561), HOSE (8670008), AND AGAIN REPLACED OIL TRAP HOUSING (30684381) DUE TO CLOGGED LINES RELEASING AIR PRESSURE. COST OF REPAIR: $505 LABOR + $242 PARTS= $747.17, NO LONGER UNDER WARRANTY.*JB

Equipment › Mechanical › Accessory Scissor/Screw/Bottle Jack/Lift
Filed Feb 21, 200719,400 milesFL

1) I HAD TO CHANGE A FLAT TIRE AND USED THE VEHICLE SUPPLIED SCISSOR JACK. I NOTICED THAT IT GOT INCREASINGLY DIFFICULT TO TURN THE JACK TO RAISE THE CAR. EVENTUALLY IT GOT SO STIFF THAT IT REQUIRED BOTH ARMS TO TURN THE LEVER. 2) THE JACK SUDDENLY FAILED AND THE CAR CAME CRASHING DOWN ONTO THE PAVEMENT. NO DAMAGE TO THE VEHICLE AS THE TIRE WAS STILL ON THE AXLE. NO PERSONAL INJURY AS BOTH ARMS WERE ON THE JACK'S LEVER ARM. UPON CLOSER INSPECTION, I NOTICED THE WORM SCREW WAS SOMEHOW STRIPPED. 3) REPORTED TO VOLVO CUSTOMER SERVICE AND WAS TOLD TO BRING THE JACK BACK TO THE DEALERSHIP FOR A WARRANTY REPLACEMENT. *JB

Electrical System
Filed Jul 12, 20062,877 milesRI

THE S-40 WAS ON THE HIGHWAY AND THE MESSAGE CAME ON STATING ENGINE FAILURE. I PULLED OVER IN THE BREAKDOWN LANE AND SHUT THE CAR OFF. I RESTARTED THE CAR AND WAS ABLE TO DRIVE HOME. I MADE AN APPOINTMENT WITH THE DEALER TO LOOK INTO THE PROBLEM WHICH OCCURRED AT THAT TIME, TODAY I EXPERIENCED THE SAME AND NOW THE CD DOES NOT WORK PROPERLY. I MADE AN APPOINTMENT TO BRING THE S 40 T5 IN FOR SERVICE TO CHECK THE PROBLEM AGAIN. *JB

Parking BrakeCrash
Filed May 3, 20062,899 milesMD

NOVEMBER 15, 2005 MY VOLVO S40'S PARKING BRAKE FAILED TO WORK PROPERLY. AFTER PARKING MY CAR AND LEAVING THE GARAGE THE BRAKE "SLIPPED" AND ROLLED OUT OF THE SPOT HITTING ANOTHER CAR. MY CAR HAD 2,899 MILES ON IT. WHEN RETURNING TO MY CAR THAT NIGHT I FOUND THAT MY PARKING BRAKE HAD "SLIPPED" AND MY VOLVO HAD DRIFTED DOWN THE RAMP OF MY PARKING GARAGE AND STRUCK ANOTHER CAR. THE MORNING OF THE ACCIDENT, I PULLED INTO MY PARKING SPOT, SET MY PARKING BRAKE, SAT IN MY CAR A FEW MINUTES COLLECTING MY PERSONAL ITEMS FROM MY FRONT SEAT, AND BACK SEAT, SHUT FRONT AND BACK DOOR AND WALKED DOWN THE RAMP WHILE LOOKING BACK TO MAKE SURE THAT MY CAR WAS LOCKED. THE OWNER OF THE OTHER CAR WAS ALREADY ON THE SCENE WRITING A REPORT WITH THE PARKING GARAGE MANAGER WHEN I ARRIVE AT MY CAR THAT AFTERNOON. I WENT TO GET IN MY VOLVO AND MOVE IT BUT BEFORE I GOT IN IT, I NOTICED THAT THE PARKING BRAKE WAS STILL ON AS I HAD LEFT IT THAT MORNING. I SHOWED THIS TO BOTH WITNESSES PRIOR TO GETTING IN MY VOLVO, THEY BOTH WERE ALREADY AWARE THE PARKING BRAKE WAS ON. THE POLICE WERE CALLED AND ARRIVED ON THE SCENE BUT DIDN'T DO A REPORT SINCE NO ONE WAS INJURED PER THEIR POLICY. I MADE AN APPOINTMENT TO TAKE MY VOLVO TO THE DEALERSHIP TO HAVE THE PARKING BRAKE CHECKED. THE NEXT MORNING I CALLED VOLVO CORPORATE CRITICAL CARE DEPARTMENT AND EXPRESSED MY SAFETY CONCERN ABOUT MY VOLVO. I WAS INSTRUCTED TO TAKE MY VOLVO TO GET CHECKED OUT AND I INFORMED HER THAT I HAD AN APPOINTMENT FOR NOVEMBER 21, 2005. I W

Reading these

NHTSA publishes every complaint as the owner wrote it and investigates only a fraction. Spelling, capitalisation and judgement are the filer’s own. What carries weight is repetition: the same component failing the same way across many filings, and whether the manufacturer eventually opened a recall for it.

Full record for the 2005 Volvo S40 → · Every S40 year → · How the figures are calculated →