1996 Volvo 850 complaints

THE ABS AND TRACS OFF IDIOT LAMPS TURN ON AND OFF INTERMITTENTLY IN MY 850. I CAN BE DRIVING AROUND ON DRY PAVEMENT WITH VERY LITTLE THROTTLE INPUT, AND THE TRACTION CONTROL WILL ENGAGE (AUDIBLE WHIRRING OF THE ABS MODULATOR PUMP AND STIFF PULSATING BRAKE PEDAL - QUICKLY APPLIED TO CONFIRM MY SUSPICION). THIS WILL LIGHT THE LAMPS. LIKEWISE, I CAN BE BRAKING ON A DRY SURFACE AT A LOW DECEL, AND THE ABS WILL ENGAGE. THIS WILL ALSO LIGHT THE LAMPS AND SHUT OFF ABS/TRACS. AFTER A WHILE, THE LIGHTS WILL TURN OFF, AND ABS AND TRACS FUNCTION NORMALLY. THIS HAPPENS ABOUT ONCE OR TWICE A DAY SINCE THE FIRST INCIDENT ON 7/11/03. I'VE GIVEN AN ESTIMATE NUMBER IN THE FIELD BELOW. FURTHERMORE, THE SPEEDOMETER FUNCTIONS INTERMITTENTLY. I'VE TRACED THIS ISSUE BACK TO A FAULTY CONNECTION BETWEEN THE VEHICLE WIRING HARNESS AND THE ABS CONTROLLER. THE TIMES THIS HAS HAPPENED, THE WIRING HARNESS HAS NOT BEEN FASTENED SECURELY IN THE PLUG ON THE ABS CONTROLLER. REMOVING AND REPLUGGING THE WIRING HARNESS INTO THE ABS CONTROLLER TEMPORARILY SOLVES THE PROBLEM. THE WIRING HARNESS IS COMING LOOSE IN NORMAL DRIVING CONDITIONS. THE CAR IS WELL MAINTAINED AND IS NOT ABUSED. THIS HAS HAPPENED TWO TIMES SINCE THE FIRST INCIDENT ON 7/11/03.*JB

1996 850 VOLVO WAGON ABS BRAKE FAILURE. THE ABS BRAKE COMPUTER PERIODICALLY TURNS ITSELF OFF (THE ABS DASH LIGHT COMES ON). THIS WOULDN'T BE TOO BAD BECAUSE THE BRAKES WILL WORK FINE EVEN IF THE ABS SYSTEM MALFUNCTIONS. EXCEPT WHEN THE SYSTEM FIRST MALFUNCTIONS. THERE IS A ONE TO TWO SECOND INTERVAL WHEN YOU TRY TO APPLY THE BRAKES AND THE PEDAL FIGHTS YOU, VIBRATES, THEN ALLOWS NORMAL BRAKING (NOT TO BE CONFUSED WITH THE ABS CHATTER THAT HAPPENS WHEN IT IS WORKING PROPERLY AND A WHEEL IS SLIPPING). MY ABS SYSTEM TURNS OFF EVERY TIME I DRIVE THE CAR, YOU'RE JUST NEVER SURE WHEN. IF IT DOES WHEN I'M BRAKING, MY BRAKING IS IMPAIRED FOR A COUPLE SECONDS - THAT COULD BE CATASTROPHIC! MY VOLVO DEALER SAYS THEY'VE HAD A LOT OF PROBLEMS WITH THESE "COMPUTERS", BUT IT DOESN'T AFFECT SAFETY. FURTHERMORE, IT COSTS $700 TO FIX! I BELIEVE THIS IS A SAFETY FACTOR AND I'M APPALLED THAT VOLVO (OF ALL COMPANIES) DOESN'T ISSUE A RECALL.*AK

THE ENTIRE ALTERNATOR WIRING HARNESS WAS MELTED AND DESTROYED BEFORE THE FUSEABLE LINK OPENED THE CIRCUIT. THIS CLEARLY IS NOT AN ACCEPTABLE ELECTRICAL DESIGN. IN FACT, IT IS MY CONTENTION THAT IF MY WIFE HAD NOT TURNED THE CAR OFF WHEN SHE DID, DUE TO THE WHITE SMOKE FROM THE FAN, THE WIRING HARNESS WOULD HAVE CAUGHT ON FIRE. MOST LIKELY THE RESULTING FIRE WOULD HAVE DESTROYED THE CAR AS THE MELTED WIRING HARNESS IS DIRECTLY UNDER AND AROUND THE ENGINES FUEL INJECTION SYSTEM. PERSONALLY INSPECTED THE ELECTRICAL DAMAGE, AND WAS APPALLED BY HOW MUCH OF THE WIRING WAS FUSED TOGETHER. IF THE SAFETY DESIGN (FUSEABLE LINK) OF THE FAN CIRCUIT HAD WORKED PROPERLY THE ALTERNATOR WIRING HARNESS WOULD NEVER HAVE BEEN DAMAGED TO THE EXTENT I SAW AND MORE IMPORTANTLY MY WIFE WOULD NEVER HAVE BEEN IN PERSONAL DANGER.I HAVE REPORTED THIS ISSUE TO VOLVO AMERICA AND THEY CONTEND THAT A LOOSE FAN MOUNT CAUSED THIS ISSUE. THE REPAIR SHOP WAS AT A LOSE TO EXPLAIN THIS POSITION TO ME AS THEY COULD NOT UNDERSTAND HOW THIS WAS RELEVENT TO THE EXTENSIVE DAMAGE CAUSED AS THE WIRING HARNESS MELTED DOWN.*AK

ABS COMPUTER FAILURE, ABS AND TRACTION CONTROL LIGHT ON, ABS FAILS TO FUNCTION AT ALL. TSB ON WIRE CRIMP DONE ALLREADY. PLEASE DO SOMETHING ABOUT THIS, THERE ARE HUNDREDS IF NOT THOUSANDS OF CASES OF FAILED ABS ECU MODULES, SOME ARE REPLACED UNDER WARRANTY AND DONT EVEN GET REPORTED.*AK

CONSUMER STATES THAT WHEN TRYING TO APPLY THE ANTI LOCK BRAKES. BRAKES WILL LOCK UP, CAUSING THE VEHICLE TO HAVE EXTENDED STOPPING DISTANCE. DEALER NOTIFIED. *AK

THE FUEL TANK LEAKED FUEL WHERE IT WAS BOLTED TO THE TANK. *AK *CB *NLM

WHEN FILLING FUEL TANK AT GAS STATION, JUST AS TANK IS NEARLY FULL, SEVERAL OUNCES OF FUEL LEAK FROM TOP OF TANK, DRIPPING UNDERNEATH CAR. *JB

WHILE DRIVING AT ANY SPEED SMELLED STRONG CHEMICAL FUMES IN PASSENGER COMPARTMEN DUE TO A DEFECT IN THE FUEL TANK. DEALER NOTIFIED. *AK

AFTER RECALL REPAIRS ON THE SEAT HEATER IT NO LONGER WORK SPROPERLY. DEALER WILL BE NOTIFIED. *AK

INTERMITTENT AND ONGOING PROBLEM WHEN APPLYING BRAKES. THE PEDAL WOULD GO TO THE FLOOR, CAUSING PULSATION, AND EXTENDED STOPPING DISTANCE. VEHICLE BEEN TO THE DEALER ON SIX OCCASION. DEALER REPLACED ABS MODULE, BUT EXTENDED STOPPING DISTANCE WOULD REOCCUR. *AK

ON THE NIGHT OF MAY 13, 2003 A FEW HOURS AFTER PARKING THE CAR (1996 VOLVO 850) IN THE GARAGE THE SMELL OF GAS BECAME SO STRONG IT WAS OVERWHELMING. INSPECTION OF THE CAR AND FLOOR OF THE GARAGE REVEALED GAS LEAKING IN A FAST STEADY DRIP FROM THE FUEL TANK. THE LEAKED GAS HAD FORMED A SMALL PUDDLE ON THE FLOOR. ON THE MORNING OF MAY 14, I ARRANGED TO TAKE THE CAR IN FOR SERVICE WHERE IT WAS CONFIRMED THAT THE FUEL TANK WAS INDEED LEAKING FROM THE SEAM. THE CAR HAS NOT BEEN REPAIRED BECAUSE THE FUEL TANK WAS IS ON BACK ORDER AND IS NOT EXPECTED TO BE AVAILABLE UNTIL JUNE 1, 2001. THE CAR IS NOT DRIVABLE BECAUSE OF THE LEAKING FUEL. I BELIEVE THIS LEAK IS THE RESULT OF A DEFECT IN THE ORIGINAL FUEL TANK AS THERE IS NO APPARENT DAMAGE TO THE TANK. *NLM

THE CONSUMER RECEIVED A RECALL NOTICE #02V314000 , ELECTRICAL SEAT HEATER, IN MARCH OF 2003. THE CONSUMER HAS MADE SEVERAL APPOINTMENTS TO HAVE TO RECALL REMEDIED. THE DEALER HAS CANCELLED ALL APPOINTMENTS MADE STATING THE PARTS WERE UNAVAILABLE. *NLM

I OWN A 1996 VOLVO 850 TURBO. ABS MODULE FAILED TO WORK. THERE ARE SIMILAR PROBLEMS REPORTED BY OTHER OWNERS. THE FAILURE RATE APPEARS TO BE HIGH FOR THIS PARTICULAR MODEL. *NLM

ABS AND "TRAC OFF" LIGHTS CAME ON INTERMITTENTLY DUE TO A DEFECTIVE ABS CONTROL UNIT.*AK *JB *TS

REAR MAIN SEAL FAILURE CAUSING OIL TO LEAK OVER UNDERSIDE OF CAR, INCLUDING EXHAUST, POTENTIALLY CAUSING FIRE. NUMEROUS OTHER OWNERS HAVE REPORTED THE SAME FAILURE AT VARIOUS MILEAGE INTERVALS. *JB

I NOTICED AN ODD NOISE WHICH SOUNDED LIKE SOMETHING ROLLING AROUND IN THE BACK OF THE CAR, BUT NOTHING WAS. AT TIME OF STATE INSPECTION, I ALERTED THE INSPECTORS. THEY FELT SOMETHING BUMPING FROM WITHIN THE GAS TANK. I DISASSEMBLED THE FLOOR COVERINGS AND INSPECTION PORTS FOR FUEL PUMP AND GAUGE SENDER. I REMOVED THE GAUGE SENDER AND LOOKED INTO THE TANK AND OBSERVED A PLASTIC BOWL-LIKE OBJECT SURROUNDING THE FUEL PUMP. I ROCKED THE CAR AND THIS BOWL WOULD SLOSH AGAINST THE PUMP. THIS OBJECT APPEARS TO BE A BAFFLE TO REDUCE SLOSHING AROUND THE PUMP. IT WOULD SEEM THAT IT WAS INTENDED TO BE GLUED IN PLACE, BUT HAS BROKEN LOOSE. I SUPPOSE THAT THIS WOULD EVENTUALLY DAMAGE PUMP OR TANK. A NEW TANK WILL COST CLOSE TO $400 WHICH I WILL NOW ORDER. ADDITIONAL PROBLEM IS INTERMITTENT FAILURE OF ANTI-LOCK BRAKE/TRACS SYSTEM MODULE.*JB

WHILE DRIVING AND WITHOUT WARNING THE EXTERIOR/INTERIOR LIGHTS SHUT OFF AND THE CONSUMER WAS UNABLE TO SEE. AS A RESULT THE CONSUMER WAS FORCED TO PULL OVER TO THE SIDE OF THE ROAD. *NLM THE VOLVO DEALER HAS BEEN NOTIFIED. THE SYMPTOM HAS NOW OCCURRED MULTIPLE TIMES. THE LIGHT WOULD COME BACK ON WHEN THE KEYS MOVE ABOUT IN THE IGNITION SWITCH, WHILE THE ENGINE CONTINUED TO RUN. SCC

THIS ISN'T SAFETY RELATED, BUT EMISSION'S PROBLEM. STARTED LATTER PART OF NOV.,2002. TECH HASN'T BEEN ABLE TO MAKE SATISFACTORY REPAIR TO DATE. AUTO HAS BEEN IN SHOP OVER 30 DAYS AND IS IN SHOP AT PRESENT. TECH HAS REPLACED ALMOST ALL EMISSION RELATED PARTS,SOME MORE THAN ONCE, BUT AUTO STILL RUNNING EXTREMELY RICH, ONLY ABOUT 10 MPG(CITY), NORMALLY GETS 21-22 MPG. ENGINE HAS BEEN CHECKED ON LATEST DIAG. EQUIPMENT TO NO AVAIL. AM I THE ONLY ONE THAT HAS A PROBLEM WITH OUR 96 VOLVO(MODEL 850)???? *NLM

I AM THE OWNER AND DRIVER OF A 1996 VOLVO 850. ON SUNDAY MARCH 16TH 2003, THE DRIVER AND MYSELF WERE STOPPED IN A DRIVE THROUGH RESTAURANT WHEN MY DRIVERS SEAT CAUGHT ON FIRE. THE CAR STARTED SMOKING FROM THE SEATS, THEN WE TURNED AROUND TO LOOK WHERE IT WAS COMING FROM WE NOTICED FLAMES COMING OUT FROM UNDER THE SEAT INTO THE BACK SEAT AREA. WE YELLED FOR A FIRE EXTINGUISHER THAT THE DRIVER USED TO PUT OUT THE FIRE, WHILE PUTTING IT OUT HE SUSTAINED INJURY. THE LOCAL FIRE DEPARTMENT WAS NOTIFIED AND A REPORT WAS TAKEN. THEY HAD ADVISED ME NOT TO DRIVE MY CAR. I WAS CONFUSED ON WHAT HAD HAPPENED SO I DECIDED TO RESEARCH "ELECTRICAL WIRING PROBLEMS IN VOLVO'S" WHEN I FOUND DIFFERENT ARTICLES RECALLING MY MAKE AND MODEL OF MY CAR THAT AS OF DECEMBER 2, 2002: 65,000 1996, 850 VOLVO'S WERE BEING RECALLED BECAUSE THE SEAT HEATERS COULD SHORT CIRCUIT AND CATCH FIRE. IN MANY OF THE ARTICLES IT HAS STATED THAT EITHER VOLVO HASN'T STARTED A CAMPAIGN YET TO NOTIFY THEIR CONSUMERS OR THAT VOLVO WOULD NOT RETURN CALLS TO COMMENT ON RECALLS. I CONTACTED THE NEAREST VOVLO DEALERSHIP TO ME AND THEY WERE VERY CONFUSED ON WHAT TO DO. THE MAN ON THE PHONE FIRST TOLD ME THAT HE HASN'T HEARD OF A RECALL FOR THAT BUT A FEW MINUTES LATER HE SAID THEY RECENTLY SERVICED HIS BOSS' 1996 850 VOLVO FOR THE SAME RECALL, HE SAID HE WOULD RESEARCH AND CALL ME BACK. EARLY AFTERNOON, I CONTACTED VOLVO CARS OF NORTH AMERICA TO COMPLAIN. I TOLD THE ABOVE STORY, WHERE THEY THOUGHT THEY WEREN'T LIABLE FOR THIS.

THE ABS FAILED, WHICH CAUSED THE VEHICLE TO EXPERIENCE EXTENDED STOPPING DISTANCE. *JB

MECHANIC INFORMED OWNER THAT AC EVAPORATOR NEEDS TO BE REPLACED AND THAT R7R REQUIRES REMOVAL OF DASH. ESTIMATED COST IS $2,000. AC ONLY USED OCCASIONALLY. THIS IS A VERY HIGH COST FOR REPLACING A RELATIVELY INEXPENSIVE PART DUE TO A DESIGN FLAW. WOULD LIKE VOLVO NA TO ASSIST. *NLM

THE VEHICLE CAUGHT ON FIRE UNDER THE HOOD.*JB

1996 VOLVO 850 - DRIVERS SIDE SEAT, HOLE BURNED IN SEAT DUE TO HEATED SEAT FAILURE.

CONSUMER STATED VEHICLE'S FUEL TANK HAS A LEAK AND IF FILLED OVER 12 GALLONS IT WILL LEAK FUEL, WHICH CAN RESULT IN A FIRE. DEALER NOTIFIED. TS *TT

ABS/TRACS MODULE DEFECTIVE

THE ABS CONTROL MODULE HAS FAILED CAUSING BOTH THE ABS AND TRACTION CONTROL SYSTEM TO BE INTERMITTENTLY INOPERABLE. BASED ON MY OWN RESEARCH, THIS IS A COMMON PROBLEM THAT VOLVO NORTH AMERICA CLAIMS THEY ARE NOT AWARE OF. MULTIPLE WEBSITES HAVE POSTINGS FROM OWNERS WITH THIS PROBLEM. THIS IS A SERIOUS SAFETY CONCERN AS THERE IS INTERMITTENT FAILURE OF THIS SYSTEM AND VOLVO WILL NOT REPAIR IT AT THEIR COST. DT

REAR MAIN SEAL FAILURE CAUSING ENGINE OIL TO LEAK ONTO EXHAUST SYSTEM. POSSIBLE FIRE HAZARD AS THIS IS A VERY COMMON PROBLEM WITH THE 850. VOLVO DOES NOT AUTHORIZE OUT OF WARRANTY REPAIRS ON THIS COMPONENT. VARIOUS CONSUMER WEBSITES CONTAIN MULTIPLE POSTINGS OF THIS FAILURE THAT VOLVO DOES NOT ADMIT AS A MANUFACTURERS DEFECT. DT

AS A MATTER OF SAFETY I HAD THE BUCKLE ASSEMBLY OF THE DRIVER'S SEAT REPLACED BECAUSE THE BUCKLE RELEASE PLASTIC LATCH HAD BROKEN AND A PORTION OF THE PLASTIC PIECE HAD FALLEN INTO THE ASSEMBLY. I AM AWARE OF THE TAKATA SEATBELT RECALL DEALING WITH A SIMILAR FAILURE MODE AND THE POSSIBILITY OF FALSE LATCHING RESULTING FROM PLASTIC PIECES BECOMING ENGAGED IN THE BUCKLE INNER MECHANISMS. DT

UPON SMELLING GAS FUMES, CONSUMER INSPECTED VEHICLE AND DISCOVERED THAT THE FUEL TANK WAS LEAKING NEAR THE MUFFLER. DISCOVERED FUEL PUDDLE WHILE VEHICLE WAS PARKED IN DRIVEWAY. MR

I HAVE NOT YET REPLACED THE FAULTY ABS MODULE ON MY CAR BECAUSE NO ONE KNOWS EXACTLY WHAT THE PROBLEM IS. I HAVE RESEARCHED IT AND THE ABS MODULE HAS BEEN FAULTY ON MANY VOLVO 850. SOMETIMES MY ABS/TRACS (TRACTION CONTROL) LIGHT TURNS ON INDICATING THAT I NO LONGER HAVE ABS BRAKES, BUT DO STILL HAVE NORMAL ONES. THE SYSTEM SEEMS TO FAIL RANDOMLY, AND MORE FREQUENTLY IN WARMER WEATHER. DT

CAR CAN NOT BE REPAIRED. VOLVO OF WESPORT, CT HAS 10 MODULES ON BACK ORDER. VOLVO IS CLAIMING THIS PART IS NOT DEFECTIVE ENOUGH FOR A RECALL. DT

NO SUMMARY. DT

CONSUMER STATES THE VEHICLE WAS IN PARK ( THE KEY WILL NOT GOT OUT THE IGNITION. MR

CONSUMER STATES THAT AIR CONDITIONER EVAPORATOR WAS REPLACED AND THE ODOMETER IS NOT WORKING PROPERLY. DEALER HAS BEEN NOTIFIED. PLEASE PROVIDE FURTHER INFORMATION. MR

OTHER VOLVO 850/S70 OWNERS ALSO HAVE THE SAME ABS MODULE FAILURES. MR

WHILE DRIVING AT ABOUT 15-20 MPH CONSUMER WAS MAKING A TURN WHEN ANOTHER VEHICLE HIT CONSUMER'S VEHICLE AND IT FLIPPED A FEW TIMES. UPON IMPACT, NONE OF THE AIR BAGS DEPLOYED. CONTACTED DEALER. PLEASE PROVIDE FURTHER INFORMATION. *AK

NO SUMMARY LISTED FOR ABOVE VEHICLE. *AK

NO SUMMARY LISTED FOR ABOVE VEHICLE. *AK

THIS IS A REPEATED PROBLEM. I AM INFORMED BY VOLVO SPECIALISTS THIS PROBLEM IS VERY COMMON AND THE RESULT OF A FAULTY COMPUTER SYSTEM. THE INDEPENDENT SHOP(S) I HAVE TAKEN IT TO REPORT IT IS CUSTOMARY FOR THEM TO REPAIR AT LEAST 5 OF THESE PER WEEK AND THAT THE PROBLEM IS CONFINED TO THE 1996 AND 1998 850 MODELS. THEY ALSO SUGGEST VOLVO IS WELL AWARE OF THE PROBLEM BUT REFUSES TO RECALL THE DEFECTIVE PART (COMPUTER SYSTE). NOTE, THIS ALSO GOVENS THE TRACTION CONTROL SYSTEM!*AK

THE ABS/TRACS SYSTEM IS NOT WORKING PROPERLY. WARNING LIGHTS INDICATING THAT THIS SYSTEM IS NOT WORKING PROPERLY HAS BEEN ON FOR MANY MONTHS. THE DEALER HAS INDICATED THAT THE ABS/TRACS SYSTEM NEEDS TO BE REPLACED AT A REPAIR BILL OF $750.00. THIS IS A MAJOR PROBLEM WITH THE VOLVOS AND I BELIEVE THAT THE VOLVO CORP. SHOULD BE HELD ACCOUNTABLE FOR THIS DESIGN FLAW.

VOLVO REFUSES TO ACKNOWLEDGE A DESIGN FLAW IN THE A/C EVAPORATOR. THE EVAPORATORS CHRONICALLY FAIL, LEAKING R134A INTO THE PASSENGER COMPARTMENT. I HAVE CONTACTED MANY OWNERS ON THE NET, AS WELL AS DISCUSSING THE PROBLEM WITH MASTER VOLVO MECHANIC. I WAS TOLD IT'S A VERY COMMON FAILURE WITH THIS MODEL. OWNERS ARE FORCED TO PAY HIGH REPLACEMENT COST ($1200), OR ILLEGALLY CHARGE/DISCHARGE HARMFUL R134A TO RECHARGE THE SYSTEM. TYPICAL RECHARGE ONLY LASTS A FEW WEEKS DUE TO LEAKS IN THE EVAPORATOR. R134A CHEMICAL CONTAINS HARMFUL INGREDIENTS, EXPOSING THE OCCUPANTS OF THE VEHICLE TO THE LEAKING FUMES AND POSSIBLE HEALTH HAZARD.*AK

THE ABS ELECTRONIC CONTROL UNIT FAILED. THE DEALER STATED THAT THE PROBLEM WAS COMMON WITH THIS MODEL DUE TO A KNOWN DESIGN FLAW. THE CONSUMER IS SEEKING FULL REIMBURSEMENT. *YH

AFTER STARTING THE ENGINE, I SWITCHED THE SEAT HEATER ON AND DROVE AWAY. WITHIN 2 MINUTES OF DRIVING, A SHARP PAIN DEVELOPED IN MY RIGHT BUTTOCK. WITHIN SECONDS A TRAIL OF DARK SMOKE ROSE FROM THE SAME AREA. AFTER LIFTING MY BOTTOM OFF OF THE SEAT AND REALIZING THE SMOKE WAS COMING FROM THE SEAT I SHUTOFF THE SEAT WARMER. THE RESULT OF THE INCIDENT LEFT A BURN MARK ON MY PANTS AND A CIGARETTE SIZED HOLE IN MY SEAT CUSHION. I IMMEDIATELY TOOK THE VEHICLE TO THE DEALER AND AFTER INVESTIGATION I WAS INFORMED THAT THE PART WAS NOT UNDER WARRANTEE. THE COST OF THE NEW SEAT WARMER AND REPLACEMENT OF THE SEAT CUSHION WAS 770 US DOLLARS. I REFUSED TO PAY AND ASKED THE DEALER TO SIMPLY DISCONNECT THE SEAT WARMER.*AK

WHILE DRIVING 25-30 MPH AND WITHOUT WARNING INVOLVED IN A SIDE SWIPED COLLISION. UPON IMPACT, AIR BAGS NOT TO DEPLOY CONSUMER SUSTAINED MAJOR BODY INJURIES. DEALER HAS BEEN NOTIFIED HOWEVER UNABLE TO REMEDY THE PROBLEM.*AK

WHILE DRIVING AND WITHOUT WARNING INVOLVED IN A SIDE COLLISION. DRIVER'S SIDE SEAT BELT DID NOT RESTRAIN DRIVER, DRIVER SUSTAINED MAJOR BODY INJURIES. DEALER HAS BEEN NOTIFIED.*AK

WHEN GOING TO GET AIR CONDITIONING SYSTEM RECHARGED, CONSUMER WAS INFORMED THAT HE NEEDED AN EVAPORATOR, ACCUMULTOR, TEMP SENSOR, EVAC AND RECHARGE, CONSUMER STATES THAT THE AIR CONDITIONER IS NOT USED TO THAT EXTENT TO REQUIRE THIS LEVEL OF REPAIRS THIS SOON. *SLC

THE FUEL TANK WAS OBSERVED TO BE LEAKING ON 7/8/02 AND THIS WAS CONFIRMED BY A TECHNICIAN ON 7/9/02. THE LEAKAGE OCCURS ON ONE OR MORE OF THE MOLDED BOSSES UPON WHICH THE HEAT SHIELD IS MOUNTED. MY SUSPICION IS BUILT-IN STRESSES FROM THE MOLDED BOSS, PERHAPS NOT RADIUSED PROPERLY WHERE THE BOSS JOINS THE TANK WALL. IT MAY ALSO BE A MATERIALS PROBLEM. THE TECHNICIAN ANALYZING THE PROBLEM SAID THAT THEY HAD SEEN THE SAME FAILURE ON ANOTHER 850 TANK WITHIN THE LAST 10 DAYS. IT IS ALSO POSSIBLE THAT OUR EXTREME AMBIENT HEAT MAY HAVE CAUSED A RELATIVELY INFLEXIBLE HEAT SHIELD TO STRESS THE ASSEMBLY. IT SEEMS TO BE A CRITICAL SAFETY PROBLEM, AND I AM DISAPPOINTED THAT VOLVO HAS NOT BEEN WILLING TO JOIN IN REMEDYING THIS SITUATION WITH US, AFTER CALLING IT TO THEIR ATTENTION.*AK

FAILURE OF MODULE DISENABLED THE ABS. SPORATIC FAILURE FIRST OCCURRED AT 32000 MI, BUT COMPLETE FAILURE OCCURRED AT 52,000 MILES. CAR REPAIRMAN INDICATES THAT FAILURE OF THIS MODULE IS COMMON FOR 1996-1998 VOLVOS. HE REPLACES 3-4 PER WEEK. *AK

THE FAILURE OF THIS COMPONENT, WHICH IN SEARCHING THE WEB IS VERY COMMON ON THE 1996 MODEL, RESULTS IN FALSE TRIGGERING OF THE ABS SYSTEM, WHICH INCREASES STOPPING DISTANCE SIGNIFICANTLY. A SEARCH OF WWW.BRICKBOARD.COM FOR 850 & ABS WILL TURN UP NUMEROUS EXAMPLES OF THIS FAILURE, WHICH IS FREQUENTLY MISDIAGNOSED BY THE DEALERS. VOLVO KNOWS OF THE FAILURES, AND HAS NOT ADMITTED THAT IT IS A SAFETY PROBLEM. IT IS A SAFETY PROBLEM SINCE THE ABS SYSTEM IS NOT FUNCTIONING CORRECTLY, AND THE FAILURE CAUSES INCREASED STOPPING DISTANCES.*AK

FRONT DOOR STAY ATTACHING LUGS (6817408) BREAK WELD. WEAK DESIGN, DOOMED TO FAIL. SERVICE BULLETIN (881807) IN 1995. NEWER CARS SAME PROBLEM BODY SHOP REPAIR $150/DOOR. VOLVO SHOULD REPAIR. *AK