NHTSA campaign 05V378000 · Part 573 safety recall report

Mercedes-Benz USA, LLC.: Fuel System, Gasoline › Delivery › Hoses, Lines/Piping, and Fittings

Mercedes-Benz USA, LLC. reported this defect to federal regulators on Aug 29, 2005 and put the number of vehicles at risk at 487. The repair is free for as long as the recall stands.

The defect

ON CERTAIN SPORT UTILITY VEHICLES, THE FUEL RETURN HOSE BETWEEN FUEL TANK AND RETURN LINE CAN BE PERMEATED WITH FUEL. THIS SITUATION RESULTS FROM THE EXPANSION AND CONTRACTION OF THE HOSE UNDER PRESSURE CAUSING MICROCRACKS IN THE HOSE MATERIAL.

The risk

THESE MICROCRACKS MAY CAUSE FUEL LEAKAGE. FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.

The remedy

DEALERS WILL INSPECT AND REPLACE ALL FUEL RETURN HOSES WITH THE APPROPRIATE HOSES FREE OF CHARGE. THE RECALL BEGAN ON SEPTEMBER 27, 2005. OWNERS MAY CONTACT MERCEDES BENZ AT 1-800-367-6372.

2 model years covered

Newest first
VehicleComplaintsRecallsFiresCrashes
2005 Mercedes Benz G551200
2004 Mercedes Benz G550200

What this page is, and what to do next

A recall is not an opinion. It is a Part 573 report a manufacturer is required by federal law to file once it decides a defect poses an unreasonable risk to safety, and it commits them to repairing the vehicle at no cost to the owner. The three passages above are the manufacturer’s own wording as published by NHTSA.

This page describes the campaign. It cannot tell you whether one particular car has already been through the shop — that is tracked by VIN, and only the manufacturer knows it. Check yours at nhtsa.gov/recalls or with a franchised dealer, quoting campaign number 05V378000.

Full record for the 2005 Mercedes Benz G55 → · Recalls carrying a do-not-drive advisory → · Where this data comes from →