2004 Kawasaki Concours

Routine

Owners filed 3 complaints about this vehicle with federal regulators, most often about the engine and engine cooling › engine. No safety recall has been issued.

What fails
ComponentReportsCrashesFiresInjuries
Engine and Engine Cooling › Engine2
000
Structure › Frame and Members › Underbody Shields1
100

What owners reported

Newest filings
Engine and Engine Cooling › Engine
Filed Dec 22, 20044,936 milesCA

2004 KAWASAKI KLR650 1) VEHICLE WAS PURCHASED NEW AND RIDDEN ACCORDING TO BREAK-IN SCHEDULE. THE VEHICLE WAS RIDDEN MOSTLY ON THE SURFACE STREETS AND HIGHWAYS, AND ABOUT 100 MILES OFF-ROAD. THE BOLT,IDLER LEVER PN 92150-1923 WAS ADJUSTED AT THE INTERVAL RECOMMENDED BY THE MANUAL. 2) AT 4,932 MILES, THE SPRING,IDLER SHAFT, PN 92144-1860 IS MISSING. IT MAY BE IN THE ENGINE, OR MAY NOT HAVE BEEN INSTALLED AT THE FACTORY. THIS MAKES IT IMPOSSIBLE TO ADJUST BALANCER CHAIN TENSION WITHOUT DISASSEMBLING THE ENGINE. A LOOSE BALANCER CHAIN CAN CAUSE CATASTROPHIC ENGINE FAILURE. 3) NO REPAIR HAS BEEN MADE YET. THE SPRING MAY BE IN THE ENGINE. *JB

Engine and Engine Cooling › Engine
Filed Sep 10, 2004300 milesCA

MOTOR WAS DEFECTIVE. CONSUMER HAD THE MOTORCYCLE FOR 1 WEEK AND EXPERIENCED AN ENGINE PROBLEM. IT MADE A KNOCKING NOISE THAT SOUNDED LIKE A ROD WAS DEFECTIVE WITHIN THE ENGINE. THIS NOISE OCCURRED WHEN THE MOTORCYCLE WAS STARTED AND CONTINUED. CONSUMER TOOK THE MOTORCYCLE TO THE DEALER WHERE THE MOTORCYCLE WAS PURCHASED AND CONTACTED THE MANUFACTURER, WHO WOULD NOT AUTHORIZE THE DEALER TO GO INTO THE CRANK CASE TO INVESTIGATE THE DEFECT. MANUFACTURER'S SOLUTION WAS FOR THE DEALERSHIP TO GIVE THE MOTORCYCLE BACK TO CONSUMER BECAUSE THE MOTORCYCLE NEEDED TO BE BROKEN IN. CONSUMER WAS DISSATISFIED. *AK

Structure › Frame and Members › Underbody ShieldsCrash
Filed Aug 11, 2004WA

WHILE DRIVING 25 MPH AND THE BRAKES WERE APPLIED FOR AN URGENT STOP MOTORCYCLE FLIPPED OVER. ALSO, EXCESSIVE VIBRATION THROUGHOUT THE ENTIRE BODY. THE CONSUMER FOUND OUT THAT THE FRAME WAS STRESSED WHEN THE MOTOR WAS MOUNTED. *AK

3 of 3 complaints, reproduced as filed.

Across model years

Worst on record: 2005
YearComplaintsRecallsFiresDeathsAssessment
20054000Routine
2004 — this page3000Routine

Compare every Concours year →

Reading this record

No unusual pattern of severe incidents in the complaint record.

Complaint counts track how many cars were sold and how long they have been on the road as much as they track quality. A common model from 2013 has had a decade to accumulate reports; a rare one from last year has not. The signal worth weighing is in the severity columns, in whether the same component keeps appearing, and in whether the manufacturer eventually opened a recall for it.

Most recent recall on file: none. Source: NHTSA Office of Defects Investigation.