2020 Hyundai Sonata complaints

In early May 2025 while driving around 40mph, I heard a very loud pop which startled me. Pulled over and looked back and noticed my backseats were push up out of place. I attempted to put the seat back into place but it wouldn’t fit into the latch anymore. The framing underneath the seats looked pretty damaged so I took it to a local mechanic. After doing some research, he found information for a check valve/fuel tank recall (Service Campaign 9B1) and then advised me to go a Hyundai dealership. I attempted to take it to the dealership, whom sent me away after I advised them of what happened. I came back the next day asking them to take a look at while informing them about the recall that could be related. Later that evening, they called and said the issue was directly related to the recall and the repairs would be covered. My car was in their possession for from 5.12.25 to 7.25.25 without any updates or instructions on what is happening. I was told they’re waiting to hear back from Hyundai Manufacturer on how to proceed. They returned my car to me on 7.25.25 stating everything was repaired. On 7.31.25 they called me back stating my tank needs to be replaced and bring the car back asap. My car was again being repaired and was returned to me on 8.25.25. Now my vehicle will not start randomly sometimes. At this point, I’m under the impression my vehicle is no longer safe as all the issues I’ve been facing are fuel related.

My certified pre-owned 2020 Hyundai Sonata has experienced the same critical transmission failure three times since October 2024, creating dangerous safety conditions on highways and city streets. Component/System Failed: Transmission control system with consistent P0768 error code (Shift Solenoid D Circuit Fault). Safety Risks: The transmission failures cause sudden power loss and inability to accelerate while driving, including on highways at speed. This creates immediate danger to myself, passengers, and other drivers when the vehicle unexpectedly loses power during traffic situations requiring acceleration or merging. Problem Reproduction: The failure has been confirmed and reproduced by authorized Hyundai dealership three separate times: - [XXX]: P0768 error, replaced shift control solenoid valve - [XXX]: Same P0768 error returned, replaced entire transmission control unit - [XXX]: Same P0768 error again, replaced complete control wiring harness with extensive dashboard removal Warning Signs: Each failure was preceded by transmission hesitation, rough shifting, and check engine light activation before complete power loss occurred. Manufacturer Inspection: Hyundai technical assistance case #[XXX] was opened for the third failure, acknowledging the recurring nature of this defect despite multiple repair attempts. Assessment: This appears to be a systematic manufacturing defect in the transmission control system affecting safety. Despite three different repair approaches by

The ac blower keeps going out I looked it up and a lot of people are having the same problem my ac keep having to buy blowers and they last 1 week before they stop working and they are not cheap my blower keeps going out and my electric in my car keeps messing up when I try to put the ac up it goes up then goes down I don’t know what’s wrong but I looked it up and a lot of people have the same problem

Without warning, symptoms of the A/C blower not working first occurred a little over a month ago. The fan just stopped blowing altogether (no cold or hot air). After turning the car and the A/C system on and off several times, it began working again and that was it. This past week, the same issue occurred intermittently over 3-4 days. The A/C blower did not come on for a day, the next morning it was functioning, that evening it stopped blowing again, and this went on for several days. Research of the symptoms via YouTube and many online forums, and most importantly confirmation through visual inspection of the fuse box, confirmed that the BLOWER fuse is burning so bad it has melted the connecting port in the fuse box. Whatever the electrical malfunction, the fuse burning and melting is disrupting the connection and ultimately the A/C blower itself. In the dead of such a hot and humid summer, it has been insufferable having to ride around with such inconsistent and intermittent air conditioning.

Whille driving back to Washington state my car check engine light came on and the car shut off while I was driving. I had to have it towed to the nearest city whi ch was Laramie Wyoming. There is no Hyundai dealer had to drive the car once it started back up to Cheyenne Wyoming it was checked. My on star told me there was a problem DTC P0145100 the status had red triangle the DTC power system powertrain and the DTC sub system EMS. I was told and given paperwork by the dealer and was told the car would need major repairs and could take up to 21 days once the work started it would have to he completed there because Hyundai had campaign dealing with my cars problem. I was told I could drive the car home but if the check engine light is flashing pull over immediately. My car is now at the 3rd dealer when I took it to Korum in Puyallup they did not have anyone to diagnose the vehicle only update onboard computer. They said and documented nothing was wrong with the vehicle which is inaccurate. I told Korum about the paperwork from the dealer in Cheyenne they did not so much as look at it. I took the car to the Dealership in Auburn Washington they to had the same findings as Wyoming also there was additional findings which corresponded with the smell of gas and my tank going empty after filling and trying to fill tank because was showing low fuel warning. Pictures were taken of the gas tank which had expanded as well as other pictures of the findings. I was told in Wyoming and Aubur

The HVAC blower motor and related electrical components (including the fuse box, wiring harness, or control module) have malfunctioned. The system either fails to operate entirely or works only on low, with unpredictable surging airflow. These components are still installed in the vehicle and available for inspection upon request. For the past five days, my family has been driving without a functioning air conditioner in extreme Oklahoma summer heat. This is not only uncomfortable but unsafe, especially for my young child who regularly rides in the vehicle. In addition, without reliable airflow, we are unable to defog the windshield in humid conditions, which significantly reduces visibility and increases the risk of a crash. The inability to regulate cabin temperature and airflow poses a serious safety hazard. Yes, the issue has been observed by the dealership during service visits. However, Hyundai has denied goodwill repair assistance and has not formally acknowledged the defect, despite Technical Service Bulletins and numerous similar reports from other owners. Yes, the vehicle has been inspected by an authorized Hyundai dealership as part of a multi-point inspection. No warning lamps or dashboard messages appeared. However, symptoms began nearly a month ago and have persisted, including intermittent blower operation, limited airflow regardless of settings, and occasional surging. While I have not personally noticed a burning smell, I’ve found numerous reports from other

Something went wrong in the fuel tank that caused it to become so pressurized that the tank expanded up and out so far that it pushed the exhaust pipe down and my back seat of out place. The only issue I had was the car was accelerating slower than usual but it wasn’t even enough of a difference for someone who didn’t drive it every day to be able to tell. It did this for two days then the check engine light came on and it just read “powertrain”. Began slow acceleration on 06.08.2025. Check engine light came on the night of 06.09.2025. I took it to the dealership 06.10.2025. I immediately took it into the dealership and they told me the car could have exploded. There was a previous recall for the fuel pump that I had replaced at the dealership. After seeing my car, they said their techs and the techs at HMA have never seen one this bad and that maybe after replacing the recall part the system update failed in my vehicle and the issue was never actually resolved.

I received a notice in the mail my car needed a software update. I went to the dealership to have the update performed. They informed me there was a service campaign for an expanding fuel tank due to pressure. They were unable to return my car to me at that time stating they were awaiting direction from Hyundai Motor of America for the fix. The fuel tank expanded so much it bent the body of of the car underneath the backseat. It also broke the support straps. The dealership stated it was a known issue with a vent valve. Causing the fuel tank to swell so much it damaged the body. They have had my vehicle for 9 weeks with no direction as to what to next.

It was about 100 degrees outside yesterday, and while trying to pass a car, I look in my rearview mirror and notice there is fuel shooting out from my fill hose under my gas flap. I lost over 3 gallons of fuel on the road. This happened my whole 60 mile trip. This has happened to me before, but the temperature was around 76 degrees and it does not happen in cold weather. I have a feeling my fuel tank is expanding because when I took out my back seat where my fuel tank is located, the body of the car is all buckled up to the point where I can't get my backseat to latch down anymore. My car is available anytime for inspection upon request. I have not taken it to a dealer to get it looked at, there has not been a police report filed. And there were no warning lights or indicators other than a popping sound coming from my backseat area before the problem occurred. There are no warning lights or indicators after the problem either. I feel like I'm driving a bomb because my fuel tank could blow up at any time. This problem can be reproduced anytime by filling the tank and driving it in 90 degree weather.

I experienced an issue where the gas tank in my 2020 Sonata began to swell and emit loud popping noises while the vehicle was parked. I took it to the dealership, and Hyundai corporate eventually acknowledged the issue and agreed to buy out my loan. However, no official recall has been issued for this model year. This problem has had a major impact on my life. I lost my job due to not having transportation for over two months, and the stress of not knowing whether my vehicle was safe made it even worse. I had to upgrade my insurance for a loaner I never received, take financial hits, and go into deeper credit trouble—all while also recovering from a serious injury from a previous car accident. I now have to start over with a new loan while my credit is already damaged. I’m submitting this report not just for myself, but to ensure that other 2020 Sonata owners are protected and made aware of this issue. I believe this is a serious defect that warrants official investigation.

So I was driving down the highway and I went to pass a car, (I never get close when passing) I was probably at least a quarter mile away from the car I was passing. I have every safety feature turned off, as I have, since buying the car almost 2 years ago. All of a sudden, I’m not sure if my sensor was off or what, but I’m assuming it thought I was too close to that car and it just started swerving all over the highway. I went left/right 4 times before I was finally able to regain control, I couldn’t couter-act the swerves, nor could I hold my steering wheel straight to stop them. Luckily there were very few people on the highway as it was early in the morning. Had the time of day been different, I probably wouldn’t be here today, and some others probably wouldn’t be either, at least lots of injuries I’m sure. It hasn’t been confirmed, i don’t even know how to do that honestly, I was the only one in the car. I didn’t call anyone/say anything until right now because I was already running late for work, I was shaken up but I just called my parents and they said to look up recalls/file a report, which it seems like this is how I do it? There were no warning signs, nothing, I was driving for already about 30 minutes and everything was fine, never had any issue like this ever before. Like I said I’ve had this car for almost 2 years and she has been an absolute dream, aside from this mishap. But now I am very terrified to drive it, i don’t know what happened honestly, I don’t know

The contact owns a 2020 Hyundai Sonata. The contact stated that after shifting into reverse(R), the back over prevention camera screen temporarily displayed an image before the screen went black. The contact stated that the failure had become a recurring failure, but recently became a constant failure. The contact had not taken the vehicle to a dealer or independent mechanic to be diagnosed or repaired. The manufacturer was not informed of the failure. The failure mileage was approximately 64,000.

My 2020 Hyundai Sonata has a recurring defect in its engine or transmission, causing sudden deceleration to ~10 mph without warning, often on major highways, with warning lights (check engine, ESC, traction control, etc.) flashing seconds before the car decelerates. This forces me to swerve off busy roads, endangering me, my passengers, and other drivers. Near-misses with traffic pose an extreme safety risk, causing significant emotional distress. The car, at a Hyundai dealer since April 21, 2025, is available for NHTSA inspection. The issue began in January 2021, five months after purchase, with all the warning lights appearing during incidents along with rapid deceleration. The Hyundai dealer confirmed the problem in seven repair attempts (January 2021, December 2021, January 2022, November 2024, February 2025, and twice in April 2025) but never properly diagnosed or fixed it, citing no consistent diagnostic codes. Only the dealer assessed it; no inspections by Hyundai’s manufacturer, police, or insurance occurred. In November 2024, the defect recurred immediately after pickup, despite false assurances it was fixed. In February 2025, the dealer kept the car over a month with minimal communication, yet it failed again. I picked up the car on April 4, 2025, but it broke down on April 6, less than 55 hours later. I returned it April 7 and picked it up April 17, and it failed again on April 21, 2025 with the vehicle remaining at the dealer since. The dealer and Hyundai offer no

The contact owns a 2020 Hyundai Sonata. The contact stated that while the vehicle was parked, the contact became aware that the frame on the front driver's seat was cracked. The contact inspected the seat. The contact lifted the cushion and became aware that the bolts were cracked. There were no warning lights illuminated. The vehicle was not diagnosed or repaired. The manufacturer was made aware of the failure. The failure mileage was 34,458.

My wife and son experienced a terrible situation on the way home from training. They had to stop at the nearest gas station due to the vehicle showing extremely low gas in the tank during a short drive home. The fuel gauge initially showed about half a tank but drastically dropped on the way home. They stopped at a gas station to add fuel but during the process, fuel starting spewing out of the tank. The vehicle was scheduled to be dropped off at a later date for an open recall (service campaign 9B1). I called the dealership and told them I needed to get the vehicle in right away due to the incident. After bringing the vehicle to hyundai, they told me that the fuel tank exploded causing the tank to swell all the way around. Because the tank is located under the rear seat, we constantly heard air coming in due to the rear seat not seating properly. The check engine also was on and we smelled fuel while driving the vehicle. Hyundai representatives has been avoiding my calls to the point where I had to go in person for an update. Apparently, a district manager had to come inspect the vehicle to advise the dealership how to write up the request to send to corporate.

My 2020 Hyundai Sonata has a recurring and dangerous defect involving sudden deceleration while driving. Without warning, the car abruptly slows to ~10 mph—often on the highway—while numerous dashboard warning lights activate. This poses an extreme safety risk to me, my passengers, and other drivers, as it forces me to maneuver off the road to avoid being hit. The issue began in January 2021, still with less than 4,000 miles and just five months after I purchased the car new. It has occurred repeatedly and unpredictably since then. I have taken the vehicle to a Hyundai-authorized dealer for repair on five occasions (January 2021; December 2021; January 2022; November 2024; and February 2025), but the problem has never been properly diagnosed or fixed. In November 2024, the issue occurred immediately as I drove off the dealer's lot, having been assured the vehicle was repaired and safe to drive. The most recent visit lasted over a month, yet the dealer could not replicate the problem and returned the car to me in early April 2025, without a clear resolution. The vehicle is currently in my possession and available for inspection. Each incident is accompanied by multiple warning lights (e.g., check engine, ESC, etc.) but no consistent diagnostic codes have been found. I’ve also found multiple similar complaints from other Sonata owners on the NHTSA site, suggesting this may be a broader issue. This unresolved defect has made the vehicle unsafe to drive and caused significant emo

My 2020 Hyundai Sonata has a recurring and dangerous defect involving sudden deceleration while driving. Without warning, the car abruptly slows to ~10 mph—often on the highway—while numerous dashboard warning lights activate. This poses an extreme safety risk to me, my passengers, and other drivers, as it forces me to maneuver off the road to avoid being hit. The issue began in January 2021, just five months after I purchased the car new. It has occurred repeatedly and unpredictably since then. I have taken the vehicle to Hyundai-authorized dealers for repair on five occasions (January 2021; December 2021; January 2022; November 2024; and February 2025), but the problem has never been properly diagnosed or fixed. In November 2024, the issue occurred immediately after I picked the car up from the dealership when they told me it was fixed and ready to drive. This most recent occurrence (February 2025) before tonight's incident on April 6, 2025, the dealer had my vehicle for over a month. During this time, communication was seldom initiated by the dealer. Now the problem recurred less than 55 hours after picking the vehicle up from the Hyundai certified dealer, who told me the issue was fixed and the car looks and runs great. Unfortunately I found myself in this dangerous situation despite the dealer's reassurances and Hyundai's involvement overseeing the repair process. The unsafe, defective Sonata is currently in my possession as I figure out next steps. Each incident is acco

On or about November 13, 2024 our Hyundai Sonata 2020 gas tank almost exploded. We drove our vehicle to a dealership so that it could be checked because we kept hearing something that sounded like a loud pop / thumb underneath our vehicle. We had already been receiving notifications of a powertrain issue with the vehicle for years (without the dealership resolving the issue). So we were taking the vehicle in for numerous reasons when, the minute we drove our vehicle into the service bay (of a new and unrelated dealership) we were told that Hyundai's Corporate branch has ordered our vehicle grounded and told us we COULD NOT LEAVE with our vehicle or drive our vehicle off the dealership's lot. We were advised that our vehicle had almost exploded and that we were lucky to have brought the vehicle in. We were told that our vehicle should have never left the lot the day we purchased it brand new. We were told that our vehicle's backseats had detached and separated away from the frame of the vehicle. Our vehicle has been at the dealership since the day of the incident (e.g., on or about November 13, 2024). Our vehicle is still under factory warranty and powertrain warranty and Hyundai was not given us an end in sight or advised the public of the issue with their vehicles. WE were told that the vehicles needs repairs such as: 1. The vehicle needs the fuel tank assy and all of the parts for the tank, check valve, and campaign sticker: Please see TSB: 24-01-02OH

Service Campaign 9B1 That my gas tank has explanded/exploded due to the issue noted in the subject line. As you can see the whole bottom of the backseats have been raised up imcluding the part that connects to the gas tank itself. My car is immobilized and not drivable during this time. What is the next step to take?

Fuel system expanded back seat

The contact owns a 2020 Hyundai Sonata. The contact stated while driving at 35 MPH, the vehicle made a booming sound. There were no warning lights illuminated. The contact then started to hear the sound outside the vehicle and noticed that the vehicle was losing gasoline very quickly. The vehicle started to stall, and the gas tank was almost empty when the contact arrived home. The vehicle was then taken to a dealer where it was diagnosed with floor damage, and the floor damage showed deformation on the rear passenger’s seat, and the fuel cover had popped off due to the deformation, which caused the noise in the cabin. The vehicle was towed to another dealer where the vehicle was repaired, with a new fuel pump cover, and the rear seats were replaced. On another occasion, the fuel pump failure reoccurred. The manufacturer was made aware of the failure. The failure mileage was approximately 77,524.

I took my car in for a standard oil change and tune up. They found out that the fuel tank had expanded to the point where it caused significant damage to the metal frame. The Hyundai dealership sent it to the local body shop for an estimate for the frame, they sent it back because the dealership hadn't removed the gas tank, then the dealership sent it back to the body shop. It's been 3+ weeks, my car is still in the shop, and I haven't received any indication of whether my car is able to be fixed. The dashboard never displayed any warning messages and there were no symptoms of the problem. I had no idea the gas tank had expanded and could've caused an explosion or fire.

My 2020 Hyundai Sonata SE (82931 miles at the time) has experienced repeated issues with the front passenger window. The window would get stuck while attempting to operate it, accompanied by a loud, crushing noise. Upon visiting the dealership, I was informed that the issue stemmed from the window regulator, which had failed internally and required replacement. Additionally, my girlfriend, who owns a 2020 Hyundai Sonata SEL with approximately 31,000 miles, is now facing the exact same problem with her vehicle’s front passenger window. After conducting research on online forums, I discovered that several other 2020 Hyundai Sonata owners are reporting similar issues with their window regulators. This suggests that the problem may not be isolated to just one or two vehicles but could point to a potential widespread defect. Although this issue primarily affects the operation of the window, it could lead to safety risks if the window gets stuck in an open position, exposing occupants to potential theft, weather elements, or other hazards. I am requesting the NHTSA investigate this matter to determine if the window regulator failure in 2020 Hyundai Sonata models is a systemic defect that warrants further action, such as a recall or manufacturer response. I am happy to provide additional information or documentation, such as repair invoices, dealership statements, or records of the issue. Thank you for addressing this concern.

Been having an issue with a check engine light and a popping noise in the from the front of the vehicle for about two years. Took it to the dealership more than 3 times over that span and every time they discovered it was caused by something different..during the July of 2024 while driving on the interstate a loud pop noise was made from the back and my children complain about the seat lifting…shortly after I went to get gas and a full tank was more gallons than usual 14 increased to 17g…. I once again took it to the dealer for the issue of the gas tank expansion and pop but found nothing. No more than a week later my car would hesitate to accelerate and progressively got worse. On 12/27/24 I took it to the dealer and they discovered my gas tank was expanded and was unsafe to drive leaving me without a vehicle.as of 1/04/2025 I still have no solution.

Heated seat burned through causing smell and potential burn of driver.

My Passenger window fell down and will not go up, It is available for inspection upon request. Safety Risk is that the window is being help up by tape and if it falls all of a sudden while driving could break the glass and spread inside as well as cause object to fly out of the vehicle. This has not been inspected by the manufacturer or anyone No warning lamps or messages. I put my window down and then it never went back up and motor was just running and probably made it worse

I took my vehicle in for an oil change and was advised that my car failed a recall. The PCV valve failed. After the dealership, explain this problem to me I no longer feel safe driving this vehicle. Imagine being told that the fuel tank can expand and pop up the backseat of your vehicle at any given moment or even cause the car to blow up and no warning lights coming on to alert you that this part had a defect.

While driving my car on 3 different days the car slowed down, and the lights came EPB on, on the dashboard the EPB light came on the check engine light came on , forward collision light, auto hold light, slippery road light , and caution light with a ! mark.

What component or system failed or malfunctioned, and is it available for inspection upon request? The Fuel Tank expanded, was leaking gas from the gas tank opening. The expansion of the tank caused the metal plates/panel under the back seat to popup, where my child sits. Which caused a gap in the door. ir seepage from the back seat passenger door to where the fuel was leaking out the gas tank and also the fuel gauge on the dash was fluctuating. People on the highway was flagging me to let me know fuel was leaking. The fire department had to come and clear it. How was your safety or the safety of others put at risk? My child and I could have been seriously injured or killed. As well as people on the highway. It could have exploded. You can smell the gas in the car. The gas was coming out the gas tank on the side. Has the problem been reproduced or confirmed by a dealer or independent service center? Yes, it was confirmed by Hyundai of North Charleston 8485 Rivers Avenue, North Charleston SC, 29406 and it was also checked by the insurance adjustor. Has the vehicle or component been inspected by the manufacturer, police, insurance representatives or others? It was inspected by the Insurance representatives State Farm Were there any warning lamps, messages or other symptoms of the problem prior to the failure, and when did they first appear? No I took it into the dealer and they said it was fixed and it did not fix the gas coming out the tank. And the same issue happened again o

I believe the transmission malfunctioned as I reached 60 MPH / 4000 RPMs on the highway when it suddenly did not want to accelerate past that. The more I stepped on the gas pedal, the more it slowed down. I attempted to use the paddle shifters to shift up or down, but I was unable to shift up and shifting down did not allow me to accelerate past 4000 RPMs. The flow of traffic was faster than I could keep up with, and not being able to accelerate made it unsafe to be on the highway. I had to pull over, and get off of the highway. I found that others have reported this same issue online with the same make/model/trim, but I have not had time to take it in to be looked at. No warning lamps, messages, or other symptoms prior to failure. I only noticed when I got on the highway and needed to reach speeds greater than 60 MPH. Turning the car off, waiting a bit, then starting it again seems to have resolved the issue, but I am still uneasy with this having happened so suddenly. I fear the issue may return in the future based on what I have read online. The car is available for inspection upon request.

I have the Chicco Fit360 and the magnetic chest clip is no longer magnetic it was coming apart with little to no movement. I would buckle the chest clip and then move it to put it in position and it would come apart. I know this is a common problem with this particular car seat and something needs to be done before a child dies or gets seriously injured because the chest clip comes apart while driving!

The contact owns a 2020 Hyundai Sonata. The contact stated while the contact was refueling the vehicle, the fuel was coming back out of the fuel tank onto the ground surface. The contact stated that the failure had occurred while traveling out of town. In addition, the contact stated that the failure had occurred several times and the check engine warning light illuminated. The vehicle was taken to an independent mechanic where it was diagnosed a failed fuel tank sensor. The contact was informed that the fuel tank sensor light. The contact stated that when the independent mechanic pulled out the rear seat to perform the repair, the mechanic noticed that the metal sheet under the rear seat was fractured due to the pressure of the fuel tank. The vehicle was not repaired. The contact was advised to take the vehicle to the dealer. The vehicle was taken to the dealer, however the dealer declined the repair. The contact was advised not to drive the vehicle and informed that the vehicle was a ticking bomb. In addition, the contact was advised to take the vehicle to a collision shop, prior to the repair being performed. The vehicle was not repaired or diagnosed by an independent mechanic or the dealer. The contact's insurance declined the repair stating that the failure was due to a manufacturer defect. The manufacturer was made aware of the failure and a case was filed. In addition, the contact was informed that the repair was not covered under warranty because the contact was the s

I was driving back from Atlanta, GA to Pensacola, FL when we noticed our fuel level dropping significantly. We stopped in West Point, GA to see what was going on. We turned the car off and back on after 3 minutes and car made a weird vibration. Then the fuel level was rising back to normal but my wife was in the backseat with our [XXX] and she noticed the seat was rising and creating a lot of heat. We pulled over again and noticed it wasn't going down. Luckily there was a mechanic at this gas station and he informed us that the fuel tank expanded and to NOT drive the vehicle. We we're driving alongside my parents so we got in their car and drove back to Pensacola to get a truck and tow attachment cause a tow truck would've costed us $2,500 to tow back to Pensacola. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

The component that failed is the fuel tank system. While driving, the fuel tank expanded, causing significant damage to the rear section of the vehicle. This issue resulted in the rear seat rising up, and the bottom rear seat cushion detaching from its securing clamps. The check engine light came on, and gas started leaking from the fuel cap. The fuel tank has moved upward by about 3 to 5 inches, no longer resting on the factory fuel tank straps. The sheet metal underneath the rear seat was crumpled, and the fuel pump access cover bent. The vehicle is currently at College Park Hyundai and is available for inspection upon request. My safety and the safety of my children were significantly compromised. The loud popping noise startled us, and the fact that the rear seat lifted and detached posed a serious risk to the passengers in the back seat. Additionally, the gas leak created a fire and explosion hazard, putting all occupants of the vehicle and other drivers on the road at serious risk. This incident potentially violates the Fuel System Integrity (49 CFR 571.301) regulation, which ensures that a vehicle's fuel system is designed to prevent leaks and fire hazards. Moreover, the unexpected movement and detachment of the rear seat could be a breach of Occupant Protection (49 CFR 571.207 and 571.208), which govern the safety of seating systems and occupant crash protection. The issue has been confirmed by the service center at College Park Hyundai, where the vehicle is currently

Gas tank replaced three times and failed each installation (excess pressure)leaked gas with riders in car. I was a LYFT driver .YES car can be seen at MAUI HYUNDAI SERVICE DEPT 260 HANA Highway. Kahului, HI. 96732 Car needs another gas tank and Manager at Service Dept tells me there is only one gas tank available, the type we installed. FARMERS INSURANCE HAS SEEN PHOTOS OF THE BAD GAS TANK. Service department was not aware of this gas tank issue...told me you must have run over some debris (not true) HYUNDAI has received my complaint but not replied yet.Engine warning light came on went off came on Took car to dealer for service

The contact owns a 2020 Hyundai Sonata. The contact stated that while driving at an undisclosed speed, there was an abnormal gasoline odor inside the vehicle, after which the vehicle lost motive power. The contact pulled over to the shoulder of the roadway, moved the rear seat, and observed that the fuel pump was protruding upwards. The check engine warning light was illuminated. The vehicle was towed to the dealer, who diagnosed a failure with the purge valve, resulting in damages to the fuel pump and fuel tank. The vehicle was repaired, but the failure reoccurred. The manufacturer was notified of the failure and referred the contact to the NHTSA Hotline for assistance. The failure mileage was approximately 47,000.

I had the check engine light come on about 4 times in my 2020 Hyundai Sonata 1.6L this year in 2024. I took the car to a technician to get looked at each time it came on. The codes and bulletins kept pointing to fuel system issues. Each time, every service tech said it was a small issue and claimed to fix the issues. The final time a tech seen it lifted the rear seat and found out that the gas tank expanded and the back seat buckled up. The backseat metal frame is bent and messed up. I was flagged down by several drivers ?that noticed gasoline leaking from my driverside rear. My child and I were in dang? er and had to pull on the side of a major highway and stay several hours until someone picked us up. The problem has been confirmed by the hyuandi service center. They said another vehicle experienced this same issue. I was in fear for my life and my child's life because it could have caught fire and/or exploded.

Blower motor stopped working. Same issue has now happened on my 2021 Hyundai Sonata Limited. I have been waiting now three months to have my 2020 Sonata to be fixed. Hyundai technician said the wiring harness had a crack and it’s why my 2020 Sonata’s Blower motor stopped working. It’s now three months since they diagnosed and ordered the wiring harness but supposedly it’s still on back order and I’m left with a hot car this entire summer and possibly a cold car come this winter. Now it looks like I will have the same issue with my 2021 Hyundai Sonta Limited leaving me with two cars without A/C or Heat.

There is an issue with the 2020+ Hyuandai sonatas and Kia K5 models. The valves in my gas tank had failed. Causing pressure and gas vapors to be trapped inside the tank. The pressure in my tank has swollen my gas tank to the point where it’s bent the metal frame underneath my backseat, lifting my backseat off its base. My car is a literal tricking time bomb because the tank will eventually burst. There’s also a strong smell of gas coming from underneath the backseat. There’s been a new story on this issue already. Kia has acknowledged the issue and did recalls. Hyundai has not. Many owners of the Sonata are having this same exact issue according to Reddit posts. I took my vehicle to the dealer, got it diagnosed, was quoted $2900+. I was told it was an extreme safety hazard due to the pressure in the tank and the gas leak. The tank has swollen so much that it’s pressing against the exhaust. I’m out of warranty and they expect me to pay out of pocket. I have no where near $3000. I use my car for work and have no choice but to drive it. Please help.

(August 29th) My girlfriend and I were driving in my 2020 Sonata, when the check engine light turned on and my gas gauge dropped from being full to then only half way. About an hour later, driving back home we heard a loud pop as if something exploded. Next day, I took my car to the Autonation Hyundai dealership and after taking a look at my car they quoted me about $6,000 to get my fuel tank and charcoal canister replaced. Our safety was put at risk due to the fact that had the damage been any worse, it could have caused the car to possibly explode or give out while driving on the highway, and in turn would put many more lives at risk.

Improperly seated strip fuse High Resistance Connection on the IG-2 40amp blower motor fuse receptacle causing melting of plastic fuse box components and ultimately failure of blower motor circuit and potentially loss of other circuits. Loss of blower motor leads to loss of cabin HVAC as well as loss of front windshield defrost ability during adverse driving conditions. Not only does this pose a potential electrical fire hazard, but a safety hazard due to inability to clear windshield from loss of defrost feature. Brief research finds this to be a very common problem with these vehicles. Manufacturer's recommendation is complete replacement of engine bay wiring harness. Problem begins as intermittent, but leads to total circuit failure over time if not identified.

Gas tank is swelling causing the rear seats to pop up

The contact owns a 2020 Hyundai Sonata. The contact stated that upon exiting the vehicle during a rainstorm, she became aware that water had filled the interior of the rear driver's side door panel, which began to leak when the door was open. No warning lights were illuminated. The vehicle was taken to the dealer, who was unable to determine how the water was entering the door panel. The vehicle was not repaired. The manufacturer was notified of the failure, and a case was opened. The failure mileage was 47,000.

Took a trip to Nashville so I left Memphis Saturday morning hole on the road heading to Nashville I was at least 30 minutes fork the city my car began to jerk very bad suddenly my file light came on so I stopped at a gas station the file light came on telling me I needed gas the had was on the E but my mileage to e said 117miles. So I was like ok that’s weird after I put gas in my car I got back on the road my gas hand went from full to half way and I was not even on the road for 40 minutes so as we get closer to Nashville my car starts jerking very bad I hear a noise that sounded like a bag or a piece of paper being crumbled up I turn around to find my rear seat up in the air I knew it was not normal at all looks like it was a lot of pressure for the frame of a car to stand up like that I definitely knew something was wrong when that happened I instantly started to smell gas very loud smell of gas I then start to do my research and I see Kia’s and Hyundais are dealing with gas tank expansions so at this point I am scared for my life I’m in my car and I’m dealing with a issue like this. I instantly call my dealership and schedule to have my car towed to the dealership out in Nashville. They called me that Monday confirming the gas take had expanded and caused a significant amount of floor damage to my vehicle I am currently waiting trying to see what is Hyundai going to do about this issue that is my only transportation and having to deal with this then find another way back

Multi fuse controlling the A/C blower has burned out 3 times in the past year.

Fuel tank has expanded to the point that my vehicle is deemed not safe to drive. As pressure in the tank is unable to be stabilized. Only had the car for about 70 days since the date of purchase. Repairs are about $3900. In short as told by the dealership service department, my car could blow up at any time. This is not safe, at all.

The contact owns a 2020 Hyundai Sonata. The contact stated while driving at an undisclosed speed, there was an abnormal gasoline odor inside the vehicle. The contact then heard a loud pop and pulled over to the shoulder of the roadway. After a visual inspection, the contact observed gasoline leaking from the fuel tank filler neck, even though the access door and gas cap were both securely closed. The check engine warning light was illuminated. The vehicle was taken to an independent mechanic, who diagnosed a failure with the canister purge valve, causing the fuel tank to swell, resulting in damages to the fuel pump. The vehicle was not repaired. The manufacturer was notified of the failure, and a case was opened. The failure mileage was 47,000.

The contact owns a 2020 Hyundai Sonata. The contact stated while driving approximately 65 MPH, there was a booming sound heard and suddenly there was an abnormal fuel odor inside the cabin of the vehicle. The vehicle was towed to the local dealer who replaced a fuel sensor. The contact stated that later, while driving, the rear seats started to raise up, and became extremely hot. The contact parked to inspect the vehicle and discovered that the fuel tank had expanded underneath the vehicle. Due to the failure, the rear seats became burned and melted. The cause of the failure was not yet determined, and the vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was 52,000.

Riding down the road June 30, 2024 and heard a loud boom coming from the back of my car. I pulled to the side of the road and walked around but saw no damage to outside of car. When I was approximately 30 miles from home my gas started dropping tremendously. Once arriving at home it was a rumble coming from rear of car after inspecting outside car and seeing no damage again, I looked in my back seat and the rear seat was lifted. If my kids or any other occupants would have been back there it could have possibly caused injuries. Upon my mechanic looking my car over they told me it was something to do with my fuel tank. My appointment is July 16, 2024 Hyundai of Dothan in Dothan al for farther diagnosis. My safety was in danger as explosion from the fuel tank could have cause serious damage and/or injury to car and self. Check engine light came on once the fuel consumption started dropping tremendously.

A week before my gas tank expanding I heard a loud popping noise. When driving from NC to DC, my gas tank refused to take gas and my car immediately went to empty. I was stranding on the highway and has my 2020 Hyundai towed to the Hyundai dealership in Chesterfield, VA. They told me that my gas tank expanded and my back seats had popped out of place.