2022 Forest River Xlr Toyhauler

Routine

Owners filed 7 complaints about this vehicle with federal regulators, most often about the electrical system. It has been recalled 6 times.

What fails
ComponentReportsCrashesFiresInjuries
Tires1
000
Structure › Body1
000
Service Brakes1
000
Power Train1
000
Equipment › Recreational Vehicle/Trailer1
000
Equipment1
011
Electrical System1
010

6 safety recalls

Part 573 reports
Equipment › Recreational Vehicle/Trailer22V556000
Filed Jul 29, 202249,295 vehiclesForest River, Inc.

Defect. Forest River, Inc. (Forest River) is recalling certain 2022-2023 Coachmen Catalina, Cross Trail, Pursuit, Sportscoach, East to West Della Terra, Silver Lake, Forest River Forester, FR3, Sunseeker, Wildwood, 2022 Coachmen Adrenaline, Apex, Brookstone, Chaparral, Chapparral Lite, Clipper, Freedom Express, Independence Trail, Mirada, Spirit, Viking, Work and Play, East to West Ahara, Tandara, Forest River Aurora, Cardinal, Cedar Creek, Cherokee, Flagstaff, Georgetown, Ibex, Impression, Ozark, Puma, R-Pod, Rockwood, Sabre, Salem, Sandpiper, Sandstorm, Shockwave, Sierra, Solera, Stealth, Stealth Evo, Surveyor, Vengeance, Vibe, Wildcat, XLR Toyhauler, Prime Time Avenger, Crusader, Lacrosse, Sanibel, Tracer, Shasta Oasis, and Phoenix fifth wheel and travel trailers. The electric retractable awning has a welded seam on the fabric that may separate, potentially allowing the awning to drop beyond normal operation.

Risk. An awning that drops or extends beyond normal operation can increase the risk of injury.

Remedy. Dealers will replace the fabric roll or complete awning, as necessary, free of charge. Owner notification letters were mailed August 17, 2022. Owners may contact the customer service numbers listed in the recall report for their designated model. Forest River's number for this recall is 51-1532. This recall supersedes and expands NHTSA recall number 22V-486.

Equipment › Recreational Vehicle/Trailer › Lpg Systems › Lines and Fittings22V243000
Filed Apr 13, 202299,190 vehiclesForest River, Inc.

Defect. Forest River, Inc. (Forest River) is recalling certain 2021-2022 Coachmen Adrenaline, Apex, Catalina, Freedom Express, Spirit, East to West Alta, Della Terra, Silver Lake, Forest River Cedar Creek, Cherokee, Columbus, Flagstaff, Impression, Ozark, Rockwood, Sabre, Salem, Sandstorm, Shockwave, Stealth, Stealth Evo, Vengeance, Vibe, Wildwood, XLR Toyhauler, Palomino Puma, Prime Time Avenger, Crusader, Lacrosse, Sanibel, Shasta Oasis, 2022 Coachmen Cross Trail, Prism, Forest River Aurora, Rainier, Wildcat, Work and Play, Prime Time Tracer, 2021-2023 Coachmen Leprechaun, and 2022-2023 Coachmen Freelander fifth wheel and travel trailer recreational vehicles. The quick disconnect fittings in the LP gas system may be cracked, causing a gas leak.

Risk. A gas leak in the presence of an ignition source can increase the risk of a fire.

Remedy. Dealers will replace the quick disconnect and perform a LP system check, free of charge. Owner notification letters were mailed May 20, 2022. Owners may contact the applicable customer service number for their vehicle model. Please see the recall report for the list of phone numbers.

Equipment › Recreational Vehicle/Trailer22V143000
Filed Mar 11, 2022645 vehiclesForest River, Inc.

Defect. Forest River, Inc. (Forest River) is recalling certain 2022 East to West Della Terra, Silver Lake, Vibe, and XLR Boost Toy Hauler travel trailers. The coupler was improperly welded, which may cause the trailer to separate from the tow vehicle.

Risk. Trailer separation from a tow vehicle can increase the risk of a crash.

Remedy. Dealers will inspect and replace the coupler as necessary, free of charge. Owner notification letters were mailed March 31, 2022. Owners may contact the following customer service numbers: Forest River 1-574-825-4995; East to West Della Terra & Silver Lake 1-574-264-6664; Vibe 1-574-296-2084; and XLR 1-574-642-0432. Forest River's number for this recall is 51-1488.

Equipment › Recreational Vehicle/Trailer22V135000
Filed Mar 8, 20221,009 vehiclesForest River, Inc.

Defect. Forest River, Inc. (Forest River) is recalling certain 2022 Coachmen Catalina, Aurora, Apex, Freedom Express, Spirit, Work N Play, Forest River XLR Toy Hauler, Vengeance, Sabre, Cherokee, and Cardinal travel trailers and fifth wheels. The wire cord that connects to the back of the 50AMP shore power inlet may be loose.

Risk. Loose wires may contact each other and cause an electrical short, increasing the risk of a fire.

Remedy. Dealers will replace the shore cord inlet, free of charge. Owner notification letters were mailed April 5, 2022. Owners may contact the following customer service numbers: Forest River 1-574-825-4995; Catalina & Aurora 1-574-825-8657; APEX 1-574-825-8205; Freedom Express & Work n Play 1-574-825-6302; Cardinal 1-574-296-7700; Cherokee and Vengeance 1-260-499-2100; Sabre 1-574-642-2100; and XLR 1-574-642-0432. Forest River's number for this recall is 51-1485.

Equipment › Recreational Vehicle/Trailer › 120/240 Vac Electrical System › Inverter21V829000
Filed Oct 22, 20213 vehiclesForest River, Inc.

Defect. Forest River, Inc. (Forest River) is recalling certain 2022 XLR Toy Hauler Recreational Vehicles. The vehicles were incorrectly wired, and they are missing 250AMP over-current protection, which could result in melted wires and an electrical short.

Risk. An electrical short increases the risk of a fire.

Remedy. Dealers will replace the gauge wire, and install a sub panel with the correct breaker, free of charge. Owner notification letters were mailed November 5, 2021. Owners may contact Forest River Customer Service at 1-574-642-0432. Forest River's number for this recall is 79-1429.

Structure21V830000
Filed Oct 22, 2021125 vehiclesForest River, Inc.

Defect. Forest River, Inc. (Forest River) is recalling certain 2021-2022 XLR Toy Hauler recreational vehicles. The protective panel that separates the furnace and furnace components from the mid-deck cargo area is missing.

Risk. Cargo could contact the furnace wiring and other components, resulting in an electrical short and increasing the risk of a fire.

Remedy. Dealers will install a felt-covered wall panel, free of charge. Owner notification letters were mailed November 1, 2021. Owners may contact Forest River Customer Service at 1-574-642-0432. Forest River's number for this recall is 79-1432.

What owners reported

Newest filings
Service Brakes
Filed Mar 31, 2026IL

The failure involves the trailer brake wiring system. The brake wiring harness near the rear bathroom plumbing exit is improperly routed and installed in direct proximity to moving suspension components. This has resulted in repeated abrasion and damage to the brake wiring, causing intermittent and reduced braking capability. The affected components are available for inspection upon request. This condition presents a serious safety hazard. The trailer (approx. 18,000 lbs GVW) experienced degraded braking performance, significantly increasing stopping distance and risk of loss of control, particularly at highway speeds or during emergency braking. This creates a substantial risk to the operator, passengers, and the public. The defect has occurred multiple times and is reproducible. The brake wiring has been damaged on at least three separate occasions due to continued contact with suspension components. The failure location and mechanism have remained consistent, indicating a systemic design or manufacturing defect rather than normal wear or isolated damage. The condition has been visually confirmed during service and repair. Despite repeated failures, no permanent corrective action has been implemented by the manufacturer. There were no consistent warning indicators prior to failure. The primary symptom was reduced or inconsistent trailer braking, which progressed as the wiring became further compromised. Based on repeated failures and consistent damage location, this represe

Electrical SystemFire
Filed Jan 16, 2026VA

On 10/17/2025 while parked at Bethpage Campground in Urbanna, VA, the roof of our RV caught fire. The fire alarms did not sound the only indication was smoke filling the RV. Thankful this was during the day and we were awake. I felt the walls finding nothing hot then went outside and discovered the roof was on fire. I grab the fire extinguisher and climbed the ladder onto the roof and began putting out the fire. Attached are the pictures that show that there are screws/nails and a metal piece that goes through the wiring which caused the fire. I contacted Forest River and was told they would not cover any damages even though it was a manufacture defect and could have ending catastrophically if my family had been asleep.

Equipment › Recreational Vehicle/Trailer
Filed Aug 4, 2025OR

My fuel station was not pumping fuel only air because the fuel pump line and fill neck vent hose line on the fuel station where installed from the manufacturer backwards not allowing the fuel to be picked up from the tank to the transfer pump. In an email from the fuel station manufacturer “Your particular unit came from Forest River Plant #79 and had a batch of these units where they installed the lines incorrect, not allowing the pump to pull any fuel.”

Tires
Filed Oct 30, 2023TX

Tire size: st 205 / 75 R 15 Returning ng home from a camping vacation. Traveling on interstate 10 east of San Antonio. Experienced a right rear blowout in a tandem axle camping trailer. Upon replacing damaged tire with included spare noticed considerable damage to wheel well from exploded tire. The tire’s tread had seperate exposing broken and separated belts. I was confused why brand new tires would explode as this one did. Also noticed that the 3 remaining tires looked different from the exact replacement spare tire. Spare tire looked normal but the three remaining tires looked like their center tread wanted to separate as well. We made it home. The tire is still available to inspect. Our lives were in danger because we had to pull over on the side of interstate and change tire. The tire was available for inspection by the insurance company but no comment was made.

EquipmentFire1 injured
Filed Jun 30, 2023FL

The contact owns a 2022 Forest River XLR Toyhauler. Before purchasing the Toy Hauler, the contact noticed that the coupler had severe rust and was improperly welded. Upon investigation, the contact discovered NHTSA Campaign Number: 22V143000 (Equipment, Trailer Hitch) which she linked to the failure. The dealer agreed to make the needed repairs; however, upon delivery of the Toy Hauler, the coupler was spray painted to hide the damage and was not replaced. One day while using the microwave, the contact saw white smoke coming from the walls of the Toy Hauler and flames started coming from the walls. The contact used a fire extinguisher to put out the flames. The contact called the Fire Department who confirmed that the fire was caused by the electrical wiring inside the wall. A fire report was filed. Upon investigation, the contact linked the failure to NHTSA Campaign Number: 22V135000 (Electrical System, Equipment). In addition, upon the use of the awning, the left side of the awning snapped and struck contact on the head. The contact was knocked unconscious but regained consciousness moments later. Medical attention was not sought. The contact linked the failure to NHTSA Campaign Number: 22V556000 (Equipment). The dealer and the manufacturer were notified several times of the failure but offered no assistance. The RV was not repaired. The failure mileage was unknown.

Power Train
Filed Apr 17, 2023DE

WE PURCHASED THIS RV 0N 1-25-2022 FROM DAY BROS RV SALES 3054 SOUTH LAUREL RD LONDON KY 40744 WE TOOK THE RV ON OUR FIRST VACATION TO FL IN FEB 2023 ON OUR WAY HOME FROM VACATION IN NORTH CAROLINA BOTH WHEELS CAME OFF THE RV WE ALMOST JACK KNIFED, THE WHEEL STUDS ON BOTH WHEELS BROKE OFF WE WERE STRAYED ON 95 NORTH FOR OVER 4 HOURS SITTING ON THE SIDE OF THE ROAD, A TROOPER STOPPED BY 45 MINUTES AFTER WE BROKE DOWN WE FINALLY GOT TOWED OF THE ROAD IT WAS ON SATURDAY FEB 25 2023 . THE TROOPER RECOMMENED MANGUMS TOWING AND ROAD SERVICES THEY REPLACES THE WHEEL HUBS NEW RIMS AND TIRES AT A COST OF 2010.69 WHICH I HAVE THE BILL FOR PLUS PICTURES OF THE BROKEN WHEEL STUDS THE DEALERSHIP HAS STILL NOT SAID ANYTHING ABOUT THIS PROBLEM PLUS THE 2010.69 FOR REPAIRS WE HAD TO LEAVE THE RV IN NORTH CAROLINA SO THEY COULD FIX IT WE HAD TO RENT ANOTHER VEHICLE TO GO HOME WHICH IS IN DELAWARE 6 HOURS AWAY A WEEK LATER WE PICKED THE RV UP CAN YOU PLEASE LOOK INTO THIS MATTER A BRAND NEW RV SHOULD NOT LOSE IT WHEELS PERIOD

Structure › Body
Filed May 16, 2022TN

Electrical breakers continue to trip. Trim issues throughout along with floor bulking in kitchen. Both slides on on right side of camper leak when it rains. First trip out landing jacks did not work to level unit and one of the back glasses in the toy hauler scattered going down the road which was replaced with warranty. We have been trying to get the slide issue looked into for a couple of months but no luck getting a forest river tech to come assess and fix with the additional warranty purchased along with this unit. Have contacted manufacturer and was not helpful, they only referred places to carry to and would reimburse "some" of the cost. We are paying for a camper unit that is not up to standard for the price we paid for it especially having to wait 8 months after ordering it in June 2021 and we finally was able to pick up end of February 2022.

7 of 7 complaints, reproduced as filed.

Across model years

Worst on record: 2021
YearComplaintsRecallsFiresDeathsAssessment
20241100Routine
20230100Routine
2022 — this page7620Routine
202111400Routine
20201100Routine
20183100Routine
20171500Routine
20161200Routine

Compare every Xlr Toyhauler year →

Reading this record

No unusual pattern of severe incidents in the complaint record.

Complaint counts track how many cars were sold and how long they have been on the road as much as they track quality. A common model from 2013 has had a decade to accumulate reports; a rare one from last year has not. The signal worth weighing is in the severity columns, in whether the same component keeps appearing, and in whether the manufacturer eventually opened a recall for it.

Recall repairs are free for as long as the recall stands. Check whether a specific car still has open work at NHTSA's VIN lookup.

Most recent recall on file: Jul 29, 2022. Source: NHTSA Office of Defects Investigation.