Page 2 of 4 · complaints 51–100 of 154

2004 Ford F-250 complaints

Owner reports filed with NHTSA about this vehicle, newest first and reproduced as filed. They are unverified accounts: one proves nothing, and a pattern across many is the thing worth reading. Back to the full 2004 record →

Electrical System
Filed Dec 28, 2012124,000 milesWI

MY VEHICLE HAS BEING STALLING WHILE DRIVING AT 1ST START UP IN THE MORNING FOR OVER 3 WEEKS. THE PROBLEM IS NOW GETTING DAILY. I UNDERSTAND THERE IS A RECALL 05S34 THAT HAS THIS PROBLEM WITH THE FORD DIESELS. MY VEHICLE IN CURRENTLY BROKEN DOWN ABOUT 60 MILES FROM MY HOME. THE AUTO REPAIR SHOP THINKS ITS A HIRING HARNESS TO THE FICM. *TR

Fuel/Propulsion System
Filed Aug 29, 2012173,000 milesVA

TL* THE CONTACT OWNS A 2004 FORD F-250. THE CONTACT STATED THAT THE VEHICLE WOULD NOT START. THE VEHICLE WAS TOWED TO DEALER FOR DIAGNOSIS WHERE THE STATED THAT THEY NEEDED TO REPLACE THE HEAD GASKET. THE VEHICLE WAS REPAIRED BUT THE VEHICLE STILL WOULD NOT START. THE DEALER THEN ADVISED THE CONTACT THAT THE FUEL MODULE NEEDED TO BE REPLACED. THE VEHICLE WAS NOT FURTHER REPAIRED. THE MANUFACTURER WAS CONTACTED BUT PROVIDED NO ASSISTANCE, STATING THAT THE VEHICLE WAS NOT UNDER RECALL. THE FAILURE AND THE CURRENT MILEAGE WAS 173,000.

Fuel System, Gasoline
Filed May 4, 2012126,000 milesCA

TL* THE CONTACT OWNS A 2004 FORD F-250. WHILE TRAVELING 60 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE CONTACT WAS INFORMED THAT THE FUEL INJECTION CONTROL MODULE NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE CURRENT AND FAILURE MILEAGES WERE 126,000.

Electrical System
Filed Apr 20, 2012159,000 milesTN

HAD MISS FIRES IN ENGINE THIS TRUCK HAS NEVER SHOWN CHECK ENGINE LIGHT WHILE DRIVING DOWN ROAD AT 70 MPH THE ENGINE STARTED MISSING CHECK ENGINE LIGHT NEVER CAME ON??? TOOK TRUCK TO SHOP .THE ENGINE MELTED THE TIP OFF A SPARK PLUG IN SIDE THE CYLINDER ,IT DESTROYED THE CYLINDER WALL HAVE TO REPLACE ENGINE.ASKED THE TECH WHAT CAUSED THIS HE SAID ENGINE WAS RUNNING TO LEAN THIS TRUCK HAS NEVER SHOWED CHECK ENGINE LIGHT AND THERE WAS NO TROUBLE CODES FOR TECH TO READ??? SOMETHING IS NOT RIGHT WITH THE COMPUTER SYSTEM IN THIS TRUCK. *JS

Seat Belts
Filed Mar 22, 201255,000 milesPA

TL* THE CONTACT OWNS A 2004 FORD F-250 . THE CONTACT NOTICED THAT THE REAR CENTER SEAT BELT BUCKLE WAS NOT CONNECTED TO THE SEAT. THE VEHICLE WAS TAKEN TO THE DEALER FOR INSPECTION AND THE SEAT BELT WAS CONNECTED. THE FAILURE AND THE CURRENT MILEAGE WAS 55,000. UPDATED 05/08/12*LJ THE CONSUMER STATED THE SEAT BELT RECEIVED WAS ONLY CONNECTED BY A PLASTIC RING HOLDING IT TO ANOTHER RECEIVER. THE DEALER CUT A HOLE IN THE CARPET TO FIND WHERE IT SHOULD HAVE BEEN CONNECTED.

Engine and Engine Cooling › Engine › Diesel
Filed Jan 26, 201286,100 milesTN

TL* THE CONTACT OWNS A 2004 FORD F-250 DIESEL. THE CONTACT STATED THAT WHILE DRIVING 15 MPH, EXCESS SMOKE EMITTED FROM THE EXHAUST PIPE. THE DEALER WAS NOTIFIED AND STATED THAT THE EGR COOLER MIGHT BE DEFECTIVE. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND OFFERED NO ASSISTANCE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 86,100. UPDATED 02/27/12*LJ UPDATED 02/27/12

Fuel System, Gasoline
Filed Jan 18, 201295,000 milesTX

ABOUT 9/15/2010 THE VEHICLE, WHILE STOPPED AT A RED LIGHT FAILED TO ACCELERATE WHEN LIGHT CHANGED AND THE GAS PEDAL WAS DEPRESSED. THE TRUCK THEN STALLED AND TOOK UP TO 5 MINUTES TO RESTART. THE INCIDENT DID NOT REPEAT FOR SEVERAL MONTHS. THE NEXT INCIDENT THE TRUCK FAILED TO ACCELERATE AFTER SLOWING TO NEAR STOP AT A YIELD AT A HIGHWAY CROSSING NEARLY CAUSING AN ACCIDENT. REPLACED FUEL FILTER AND HAD A TUNE UP ALTHOUGH IT HAD RECENTLY BEEN DONE AND IT DIDN'T HAPPEN AGAIN FOR A FEW WEEKS. AFTER A FEW WEEKS OF HARD DRIVING WITH NO INCIDENCE THE TRUCK AGAIN FAILED TO ACCELERATE ON HIGHWAY ENTRANCE RAMP NEARLY CAUSING ANOTHER ACCIDENT. AFTER PULLING OVER AND TURNING OFF THE ENGINE AND RESTARTING IT DROVE ON THE HIGHWAY FINE, BUT STALLED WHEN EXITING THE HIGHWAY. THE LATEST INCIDENT, DRIVING ON THE HIGHWAY THE TRUCK DROVE FINE, UNTIL EXITING. IT FAILED TO RESPOND TO PRESSURE ON THE GAS PEDAL AND STALLED LEAVING A WOMAN AND CHILD ON THE SIDE OF THE ROAD FOR 2 HOURS WAITING FOR A TOW. DURING THAT TIME IT WOULD NOT START. TOWED TO DEALERSHIP AND AFTER HAVING THE VEHICLE FOR A WEEK, THEY STATED THEY PULLED CODES SHOWING FUEL INJECTOR WAS BAD, EGR VALVE STICKING, NEEDS SOME SORT OF WIRING HARNESS, TURBO NEEDS CLEANING AND SOME SORT OF CHIP TOTAL COST OVER $2000.

Vehicle Speed Control
Filed Dec 15, 2011124,298 milesCA

TL* THE CONTACT OWNS A 2004 FORD F-250. THE CONTACT WAS DRIVING WITH THE CRUISE CONTROL ACTIVATED AT 65 MPH WHEN THE VEHICLE SURGED FORWARD ABNORMALLY. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE DEALER CONFIRMED THAT THE ICP SENSOR NEEDED TO BE REPLACED. THE MANUFACTURER WAS CONTACTED AND THE VEHICLE WAS REPAIRED. THE FAILURE AND THE CURRENT MILEAGES WERE 124,298.

Service Brakes, Hydraulic
Filed Dec 6, 2011180,000 milesWV

REAR BRAKE BACKING PLATES RUSTED OUT. QUICK SEARCH ON THE INTERNET REVEALED THAT THIS IS A COMMON PROBLEM ON 2000-2008 FORD TRUCKS. PARKING BRAKE COMPONENTS ARE MOUNTED TO BACKING PLATE. LOSS OF PARKING BRAKES AND POSSIBLE DAMAGE TO REAR ABS IF THE PARKING BRAKE COMPONENTS SEPARATE FROM MOUNTS.

Tires
Filed Oct 17, 2011NV

2004 FORD F-250. CONSUMER WRITES IN REGARDS TO THE DEFINITY DAKOTA A/T SYSTEM FAILURE *TGW THE CONSUMER STATED ON FOUR SEPARATE OCCASIONS THE TIRES FAILED FROM AN OUT-RIGHT BLOW OUT OR THE CONDITION WHERE THE TIRE HAD STARTED TO BULGE AND DEFORM OR SPLIT WHICH CAUSED TREAD SEPARATION. ONE INCIDENT LEFT THE FENDER ON THE VEHICLE DISTORTED AND SHIFTED OUT OF PLACE AS WELL AS SOME TRIM DAMAGE. THE MOST RECENT INCIDENT OCCURRED WHERE THE TIRE HAD BECOME SO MIS-SHAPED AND DISTORTED THAT WHEN THE MECHANIC PULLED THE TIRE OFF THE TRUCK, HE COULD NOT ROLL THE TIRE. THE TIRE HAD SERIOUS STRUCTURAL DAMAGE. *JB

Fuel System, Diesel
Filed Aug 16, 201155,079 milesAZ

THE PROBLEM BEGAN IN JULY 2011. I OWN AND BOUGHT NEW, A 2004 F-250 SUPER DUTY CREW CAB FOUR-WHEEL DRIVE TRUCK WITH A 6.0 LITER ENGINE. THE PROBLEM STARTED WITH HARD COLD STARTS. WHEN IT DID START AFTER THREE TO FOUR ATTEMPTS, THE ENGINE RAN EXTREMELY ROUGH. AFTER A FEW MINUTES, IT WOULD EVENTUALLY LEVEL OFF. THROUGHOUT THE DAY, THE ENGINE WOULD START AND STOP WITHOUT ANY PROBLEMS. BUT AFTER BEING PARKED OVERNIGHT, THE TRUCK WOULD BE HARD TO START. THIS CONTINUED FOR SEVERAL WEEKS. ON THE EVENING OF AUGUST 11, 2011, AFTER THE ENGINE WAS OFF FOR ONLY THREE HOURS, IT WAS HARD TO START. THE ENGINE WOULD LOPE, IT WOULD NOT LEVEL OFF FOR A FEW MINUTES AND BLEW BLACK SMOKE OUT THE EXHAUST. EVENTUALLY, IT DID LEVEL OFF AND DROVE HOME. I DID NOT ATTEMPT TO START IT UP AGAIN UNTIL THE MORNING OF AUGUST FIFTEEN. IT WOULD NOT START. WHEN I TURNED THE KEY, IT CRANKED, ACTED LIKE IT WAS GOING TO START, THEN BACK TO JUST CRANKING. I ATTEMPTED SEVEN TIMES AND STOPPED CONCERNED I WOULD DRAIN THE BATTERY, DAMAGE THE STARTER, OR SOME OTHER PART. I CONTACTED THE DEALER. IT HAD TO BE TOWED TO THEIR SERVICE CENTER. THEY RAN DIAGNOSTICS AND DETERMINED IT WAS THE FICM (FUEL INJECTOR CONTROL MODULE) AND WAS GOING TO COST ME $1,300 TO FIX. THIS IS OUR ONLY SOURCE OF TRANSPORTATION, SO I RELUCTANTLY GAVE THEM THE GO AHEAD TO FIX IT. THE DAY IT WENT IN FOR SERVICE IT ONLY HAD 55,079 MILES. I DON'T UNDERSTAND. THIS TRUCK IS ONLY SEVEN YEARS OLD. I HESITATED IN SWITCHING TO DIESEL, BUT AFTER RESEARCHING A

Engine and Engine Cooling › Exhaust System › Emission Control › Gas Recirculation Valve (egr Valve)
Filed Jul 6, 2011GA

2004 FORD F250. CONSUMER STATES FAULTY ICP SENSOR OR FAULTY EGR VALVE *TGW THE REVERSE PLANET GEAR IN THE TRANSMISSION WAS REPLACED. THE EGR VALVE REPLACED THREE TIMES, THE EGR COOLER, OIL COOLER WERE ALL REPLACED. THE R&R TURBO INTAKE WAS REPLACED TWICE, THE TURBO INNER COOLER, WIRING HARNESS ON THE ENGINE, TRANSFER CASE, FICM MODULE WERE REPLACED. THE ALTERNATOR AND BATTERY WERE REPLACED THREE TIMES, THE VALVE ASSEMBLY, HIGH PRESSURE AND REGULAR OIL PUMPS WERE REPLACED AND A NEW EGR SHIELD WAS INSTALLED. THE VEHICLE ALSO STALLED WHILE DRIVING DOWN THE INTERSTATE. *JB

Electrical System › Wiring
Filed May 2, 201176,000 milesOK

TL*THE CONTACT OWNS A 2004 FORD F-250. THE CONTACT STATED WHILE STOPPED THE VEHICLE WOULD INTERMITTENTLY SURGE FORWARD MOMENTARILY. THE CONTACT ALSO STATED THE ACCELERATOR PEDAL WOULD NOT ALWAYS RESPOND WHEN PRESSURE WAS APPLIED TO IT AND THE VEHICLE WOULD INTERMITTENTLY STALL WHILE DRIVING AT ANY SPEED. THE FAILURE WAS NOT DIAGNOSED. THE MANUFACTURER STATED THAT THE CONTACT WAS INFORMED THAT THE VEHICLE WAS NOT INCLUDED IN THE RECALL ASSOCIATED WITH NHTSA CAMPAIGN ID NUMBER 05V270000 (ELECTRICAL SYSTEM:WIRING). THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 76,000.

Engine and Engine Cooling
Filed Dec 30, 2010104,000 milesMA

TL*THE CONTACT OWNS A 2004 FORD F-250. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 40 MPH APPROACHING AN INTERSECTION THE VEHICLE SUDDENLY STALLED. HE HAD TO COAST THE VEHICLE ONTO THE SIDE OF THE ROAD IN ORDER TO RESTART IT. THE FAILURE OCCURRED INTERMITTENTLY FOR TWO YEARS. THE VEHICLE WAS INSPECTED BY A DEALER WHO INFORMED THE CONTACT THAT HE NEEDED TO REPLACE THE TURBO IN THE G-VALVE INSIDE OF THE ENGINE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS APPROXIMATELY 104,000.

Engine and Engine CoolingFire
Filed Nov 29, 2010100,000 milesTX

TL*THE CONTACT OWNS A 2006 FORD F-250. THE CONTACT STATED THAT THE EGR COOLER AND TURBO FAILED WHICH CAUSED SMOKE TO BE EMITTED. THE DEALER STATED THAT THE EGR COOLER NEEDED TO BE REPLACED. THE MANUFACTURER HAD NOT BEEN NOTIFIED. THE VEHICLE WAS BEING REPAIRED. THE VIN WAS UNAVAILABLE. THE CURRENT MILEAGE WAS APPROXIMATELY 150,000. THE FAILURE MILEAGE WAS APPROXIMATELY 100,000.

Engine and Engine Cooling › Exhaust System
Filed Oct 28, 2010184,000 milesGA

TL*THE CONTACT OWNS A 2004 FORD F-250. AFTER STARTING THE VEHICLE, THE CONTACT NOTICED WHITE SMOKE WAS EMITTED FROM THE EXHAUST PIPE. ALSO WHEN DRIVING ANY SPEED, THE CONTACT NOTICED THAT THE VEHICLE WOULD SUDDENLY DECELERATE. THE VEHICLE HAD NOT BEEN INSPECTED OR REPAIRED. THE CURRENT AND FAILURE MILEAGES WERE APPROXIMATELY 184,000.

Engine and Engine Cooling
Filed Oct 13, 201086,000 milesAL

TL*THE CONTACT OWNS A 2004 FORD F-250. THE CONTACT STATED THAT TWO OF THE BOLTS THAT HOLD THE PULLEY ON THE ENGINE BROKE OFF AND THE TWO OTHER BOLTS WERE LOOSE. THE FAILURE CAUSED THE FRONT ENGINE COVER TO BREAK AND WHEN THE ENGINE BECAME WARM IT SHUT DOWN. THE DEALER STATED THAT THIS HAD BEEN A PROBLEM AND THAT THEY WOULD HAVE TO REBUILD IT PIECE BY PIECE BECAUSE THE PART WAS ON NATIONAL BACK ORDER. THE FAILURE MILEAGE AND CURRENT MILEAGES WERE 86000.

Electrical System › Wiring › Front Underhood
Filed Mar 30, 2010158,000 milesNJ

TL* THE CONTACT OWNS A 2004 FORD F-250. THE CONTACT STATED THAT WHILE DRIVING AT SPEEDS OF 65 MPH AND HIGHER, THE VEHICLE WOULD CONTINUOUSLY STALL. THE CONTACT STATED THAT THE FAILURE WAS CAUSED BY THE MAIN WIRING HARNESS RUBBING AGAINST THE INJECTOR CONTROL MODULE CAUSING A SHORTAGE. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE A NEW WIRING HARNESS AND INJECTOR MODULE WERE INSTALLED. THE FAILURE MILEAGE WAS 158,000 AND THE CURRENT MILEAGE WAS 170,000.

Fuel System, Diesel
Filed Mar 29, 2010170,000 milesNJ

TL* THE CONTACT OWNS A 2004 FORD F-250 EQUIPPED WITH A DIESEL ENGINE. THE CONTACT WAS DRIVING AT APPROXIMATELY 65 MPH, WHEN THE VEHICLE SUDDENLY SHUT OFF COMPLETELY WITH NO POWER STEERING. HE WAS ABLE TO GET THE VEHICLE SAFELY TO THE SIDE OF THE ROAD AND HAD IT TOWED TO A REPAIR SHOP. THE MECHANIC AT THE REPAIR SHOP REPLACED THE WIRING HARNESS AND ONE OF THE FUEL INJECTORS. HOWEVER, THE WIRING HARNESS SHORTED OUT AGAIN AND A FUEL INJECTOR IN ANOTHER AREA BLEW. THE CONTACT THEN TOOK THE VEHICLE TO THE DEALERSHIP WHERE HE WAS INFORMED THAT THE WIRING HARNESS AND THE FUEL INJECTION MODULE HAD FAILED. HE WAS ALSO ADVISED TO REPLACE THE WIRING HARNESS AND THE MODULE. THE CURRENT AND FAILURE MILEAGES WERE APPROXIMATELY 170,000.

Power Train › Automatic Transmission
Filed Sep 8, 2009165,000 milesIN

TL*THE CONTACT OWNS A 2004 FORD F250. AFTER APPROACHING A STOP SIGN, THE CONTACT ATTEMPTED TO ACCELERATE AND THE VEHICLE FAILED TO MOVE; HOWEVER, SHE WAS ABLE TO DRIVE IN REVERSE AND THEN FORWARD WITHOUT ANY HESITATION. THE VEHICLE HAS NOT BEEN DIAGNOSED BY THE DEALER. THERE WERE NO PRIOR WARNING SIGNS. THE CURRENT AND FAILURE MILEAGES WERE 165000.

Electrical System
Filed Apr 23, 2009151,000 milesAL

TL*THE CONTACT OWNS A 2004 FORD F250. THE ENGINE FAILED TO START AFTER SEVERAL ATTEMPTS. THERE WERE NO PRIOR WARNINGS. THE VEHICLE WAS TOWED TO AN AUTHORIZED DEALER FOR A DIAGNOSTIC TEST. THE TECHNICIAN STATED THE FAILURE WAS DUE TO VIBRATION OF THE WIRING HARNESS SHORTAGE. THE CONTACT IS AWARE OF THE SAFETY RISK INVOLVED. THE VEHICLE HAS NOT BEEN REPAIRED. THE FAILURE MILEAGE WAS 151,000 AND THE CURRENT MILEAGE WAS 151,300. THE VIN WAS UNAVAILABLE.

Engine and Engine Cooling
Filed Dec 3, 2008100,000 milesMO

TL*THE CONTACT OWNS A 2004 FORD F250. WHILE DRIVING AT ANY SPEED, THE VEHICLE LOST POWER AND THE ENGINE COMPLETELY SHUT OFF IN THE MIDDLE OF THE ROAD. THE ROAD CONDITIONS AND WEATHER WERE NOT A FACTOR. THE VEHICLE WOULD OCCASIONAL TAKE TEN MINUTES OR LONGER BEFORE IT WOULD RESTART. THE VEHICLE BECAME VERY DIFFICULT TO STEER AND LOST ALL POWER STEERING AND BRAKING ABILITY. THE FAILURES ALWAYS OCCUR WITHOUT WARNING. THE DEALER STATED THAT THE INJECTOR CONTROL PRESSURE (ICP) SENSOR WAS THE CAUSE OF THE FAILURE. THE VEHICLE WAS NOT INCLUDED IN THE RECALL. THE FAILURE MILEAGE WAS 100,000.

Engine and Engine Cooling › Engine › Diesel
Filed Jul 9, 200827,645 milesCA

THE TURBO IN MY FORD PICKUP HAS BEEN REPLACED TWICE. I HAVE SPOKEN TO OTHER PEOPLE THAT HAVE HAD THE SAME PROBLEM. MY PICKUP IS A 2004 F250 WITH A TURBO DIESEL ENGINE . *TR

Electrical System › Wiring
Filed Apr 18, 200827,140 milesNJ

TL*THE CONTACT OWNS A 2004 FORD F250. WHILE DRIVING ON TWO SEPARATE OCCASIONS, THE VEHICLE SHUT OFF WITHOUT WARNING. THE VEHICLE RESTARTED APPROXIMATELY TEN MINUTES LATER AND HAD TO BE TOWED. NHTSA CAMPAIGN ID NUMBER 05V270000 (ELECTRICAL SYSTEM:WIRING) WAS REFERENCED. THE VEHICLE WAS DIAGNOSED BY A MECHANIC. THE SPEED AND FUEL SYSTEM WERE UNKNOWN. THE CURRENT MILEAGE WAS 27,150 AND FAILURE MILEAGE WAS 27,140. UPDATED 5/19/08 *CN UPDATED 05/19/08

Tires
Filed Aug 17, 200730,000 milesCT

TL*THE CONTACT OWNS A 2004 FORD F250. WHILE DRIVING 55MPH, THE REAR PASSENGER SIDE TIRE BLEW OUT. THE TIRES BRAND IS COOPER/ATV, SIZE 225/75R15. THE DOT#3D0RC8D4905. THE REMAINING THREE TIRES HAVE CRACKS PRESENT. THE CONTACT NOTICED THAT THE VEHICLE WASN'T MAKING PROPER CONTACT WITH THE ROAD PRIOR TO THE TIRE FAILURE. THE TIRE WAS REPLACED WITH THE SPARE. THE COOPER DEALER ADVISED HER TO FILE A COMPLAINT. THE CONTACT CAN PROVIDE THE TIRE IF NEEDED. THE CURRENT AND FAILURE MILEAGE WERE 30000. THE FAILURE IS RELATED TO RECALL#06T016000.

TiresCrash
Filed May 29, 200732,451 milesCA

PRO COMP TIRE ON MY FORD F250 WHILE DRIVING ON HIGHWAY 10 WEST BOUND, I BEGAN TO FEEL AN EXTREME VIBRATION ON THE FRONT LEFT OF MY VEHICLE, THEN A LOUD BANG, AND THE FRONT TIRE WAS TOTALLY BLOWN, WENT OFF THE ROAD INTO THE CENTER MEDIAN, AND THE TRUCK LUCKILY DIDN'T FLIP, BUT THERE WAS MORE THAN $6000 IN DAMAGE TO THE VEHICLE. *TR

Tires
Filed May 29, 200734,120 milesCA

TIRE SEPARATION ON HIGHWAY OF A NEWLY INSTALLED REPLACEMENT PRO COMP TIRE. *TR

Electrical System › Wiring
Filed Aug 21, 200642,000 milesAZ

DT*: THE CONTACT STATED THE VEHICLE HAD THE SAME PROBLEMS AS DEFINED IN NHTSA RECALL #05V270000, BUT THE MANUFACTURER STATED THE VEHICLE WAS NOT INCLUDED IN THE RECALL DUE TO THE VIN. THE VEHICLE LOST POWER AND DID NOT ACCELERATE ON TWO DIFFERENT OCCASIONS. THE SECOND OCCASION THE VEHICLE STALLED AND WAS NOT ABLE TO BE RESTARTED. THE SERVICE DEALER COULD NOT LOCATE THE PROBLEM.

Engine and Engine Cooling
Filed Jul 31, 200650,529 milesOH

DT*: THE CONTACT STATED WHILE DRIVING 35MPH OR LESS, THE ENGINE REVS FOLLOWED BY A SUDDEN DECREASE. THE VEHICLE WAS INSPECTED BY A DEALER WHO PERFORMED A DIAGNOSTIC TEST WHICH PRODUCED NO FAILURE CODES. THE SERVICE DEPARTMENT WAS UNABLE TO DUPLICATE THE PROBLEM.

Engine and Engine Cooling › Engine › Diesel
Filed Mar 13, 2006180 milesCO

2004 FORD F250 SUPER DUTY, ENGINE SHUTS OFF AND ON DRIVING DOWN THE HIGHWAY, LOSE POWER STEERING AND BRAKES. VERY UNSAFE VEHICLE WHEN THIS HAPPENS. THIS HAS OCCURRED 7 SEPARATE TIMES. ONCE AFTER RECALL DONE THUS RECALL DID NOT FIX THE PROBLEM. LEERY TO DRIVE NOW. LESS THAN 100 DRIVEN SINCE. *JB

Air Bags › FrontalCrash1 injured
Filed Jan 31, 200639,000 milesFL

DT*: THE CONTACT STATED WHILE DRIVING AT 40 MPH IN SLICK UNFAMILIAR TERRAIN, THE VEHICLE WAS INVOLVED IN A CRASH WITH NO DEPLOYMENT OF THE AIRBAGS. WHILE ATTEMPTING TO CROSS A BRIDGE THE CONCRETE WAS CLIPPED BY THE VEHICLE. THE CONTACT OVER CORRECTED AND PRECEDED TO LOOSE CONTROL OF THE VEHICLE. IT FLIPPED ONCE AND LANDED UPSIDE DOWN IN A STREAM. THE CONTACT SUSTAINED MINOR INJURIES TO THE NECK. HOWEVER, THE INSURANCE COMPANY EXAMINED THE VEHICLE AND DEEMED IT TOTALED. THERE WAS ADDITIONAL PROPERTY DAMAGE TO THE BRIDGE AND THE POLICE FILED A REPORT AT THE SCENE. UPDATED 02/28/06*JB

Steering › Hydraulic Power Assist › Pump
Filed Jan 17, 200640,000 milesTX

DT*: THE CONSUMER STATED WHEN DEPRESSING THE BRAKE PEDAL THE VEHICLE LOST ALL STEERING. THE VEHICLE WAS TAKEN TO THE DEALERSHIP. THE DEALERSHIP RAN DIAGNOSTICS TEST ON THE VEHICLE; THE PROBLEM WAS UNABLE TO BE DUPLICATED. THE VEHICLE WAS DRIVEN FOR TWO MONTHS AND THE CONSUMER WAS STILL EXPERIENCING THE SAME PROBLEMS WITH THE STEERING. THE VEHICLE WAS TAKEN BACK TO THE DEALERSHIP A SECOND TIME, AGAIN THE VEHICLE UNDER WENT A DIAGNOSTICS TEST. AT THIS TIME THE BALL JOINTS WERE REPLACED. AFTER TAKEN THE VEHICLE FROM THE DEALERSHIP THE VEHICLE WAS STILL LOSING ALL STEERING WHEN APPLYING THE BRAKE PEDAL. THE THIRD TIME THE VEHICLE WAS TAKEN BACK THE DEALERSHIP COULD NOT FIND ANYTHING WRONG WITH THE VEHICLE, WHILE DRIVING, THE CONSUMER LOST STEERING POWER AGAIN. *JB

Engine and Engine Cooling › Engine › Diesel
Filed Nov 15, 2005CA

DT: THE CONTACT STATES WHILE TRYING TO ACCELERATE THE TURBO ON THE VEHICLE WILL NOT ALLOW THE VEHICLE TO MOVE; IT WILL CREEP FORWARD BUT WILL NOT ACCELERATE. ALSO, IF YOU ARE PULLING WEIGHT WITH THE VEHICLE IT WILL ACTUALLY MOVE BACKWARDS. THIS PROBLEM OCCURS ON A DAILY BASIS. THE DEALERSHIP HAS REPLACED THE TURBO AND THIS WILL CORRECT THE PROBLEM FOR ABOUT A MONTH AND THEN THE PROBLEM WILL REOCCUR. THEY ARE UNABLE TO COME UP WITH A REMEDY TO CORRECT THIS DEFECT. THE SERVICE MANAGER EXPLAINED TO HIM THE ONLY REPAIR IS TO CONTINUE TO REPLACE THE TURBO. *NM

Engine and Engine Cooling › Engine
Filed Sep 15, 200512,000 milesFL

DT: THE VEHICLE SHOOK ALL OVER THE ROAD AND IT MISFIRED. IT VIBRATED AND RUMBLED. IT WAS NOT A PROBLEM DUE TO THE BALANCING OR ALIGNMENT. IT WAS SOMETHING WITHIN THE ENGINE. TOOK THE VEHICLE TO THE DEALER, AND THE PROBLEM WAS STILL NOT FIXED. ALSO, HAD A BRAKE ROTOR PROBLEM. TOOK THE VEHICLE THREE DIFFERENT TIMES FOR THE ROTORS. HAD TO PAY OUT OF POCKET TO HAVE THE BRAKES FIXED. THESE PROBLEMS STARTED ON MARCH 1, 2004. THE BACK WINDOW WAS LEAKING WATER. TOOK VEHICLE TO THE DEALER, AND THAT WAS NOT FIXED. THE CONSUMER FILED A LEMON LAW COMPLAINT. *AK

Steering
Filed Aug 19, 2005VA

2004 FORD F250 HAS A DEFECTIVE STEERING BOX. *MR *SC

Electrical System › Wiring
Filed Aug 15, 20054,200 milesCO

DT: THE VEHICLE WAS TAKEN TO REPAIR SHOP 8 TIMES FOR STALLING. EACH TIME THE DEALER DID SOMETHING AND IT CONTINUED TO STALL. THEY REPLACED THE PROCESSOR, WIRING HARNESS, AND A NUMBER OF OTHER THINGS. THIS STARTED OCT 12,2004. *AK

Engine and Engine Cooling › Exhaust System › Emission Control › Gas Recirculation Valve (egr Valve)
Filed Aug 11, 200521,000 milesAL

DT: THE CONSUMER STATED THAT 2004 FORD F250 INTERMITTENTLY ON THE ROAD. THIS HAS HAPPENED ABOUT 20 TIMES. THE DEALER FIXED THE TRUCK AND WHEN THE CONSUMER PICKED UP VEHICLE IT STILL STALLED. THE TRUCK WAS PUT ON A DIAGNOSTIC MACHINE ONCE AND THE TRUCK PULLED UP 9 CODES. THE PARTS REPLACED WERE THE VALVE AND MODULATOR, EGR VALVE AND GASKET, REPROGRAMMED AUTOMATIC TRANSMISSION CONTROL MODULE ( PCM), AND ROAD TESTED. THE VEHICLE THEN SURGED ON THE ROAD TEST. THE DEALER FOUND THAT EGR VALVE WAS STUCK, AND IT WAS REPLACED. THE DEALER FELT THAT IT MAY BE THE WIRING HARNESS.*AK

Engine and Engine Cooling › Engine
Filed Jul 26, 20053,000 milesTX

DT: CONTACT STATES: 2000 FORD F250. THE VEHICLE HAS 31,000 MILES ON IT AND HAS BEEN IN THE SHOP SEVERAL TIMES FOR THE SAME THING. THE VEHICLE WILL DIE WHILE DRIVING DOWN THE HIGHWAY. IT WILL DIE WHILE YOU ARE STOPPED AT A RED LIGHT. THE DEALER CANNOT FIND THE PROBLEM. THEY HAVE REPLACED THE EGR VALVE WHICH IS PART OF THE ENGINE 4-5 TIMES. THE PROBLEM STILL EXITS. THE MANUFACTURER SAID THEY COULD FIX IT. THEY HAVE BEEN WORKING ON IT SINCE IT HAD 3,000 ON IT. VEHICLE IS STILL UNDER WARRANTY. AT PRESENT IT HAS 31,000 ON IT AND IS STILL HAVING THE SAME PROBLEM. THE CONSUMER IS CONCERNED FOR HIS SAFETY. THE CONSUMER SAID THE DEALER OR THE MFR CANNOT GIVE HIM ANY REASON WHY THE CAR KEEPS DYING ON THE HIGHWAY. THEY CANNOT SPECIFICALLY IDENTIFY WHAT IS CAUSING THE PROBLEM. *NM

Equipment
Filed Jun 27, 20059,000 milesTX

WHILE DRIVING THE VEHICLE AT RANDOM SPEEDS THE VEHICLE LOSES POWER, SPUTTERS AND BEGINS TO STALL. THE VEHICLE HAS NOT EVER STALLED COMPLETELY, BUT LOSS OF POWER IS A SAFTEY HAZARD. THE VEHICLE HAS BEEN IN THE SHOP OVER SEVEN TIMES TO DATE WITH 2 RECALLS BEING COMPLETED. WITHIN ONE WEEK OF RECALLL COMPLETION THE SAME PROBLEM CONTINUES TO EXIST.THIS PROBLEM BEGAN AT ONLY 9,000 MILES ON THE VEHICLE.AND HAS CONTINUED TO BE A PROBLEM TO DATE(25,000 MILES).

Power Train › Automatic Transmission
Filed Jun 10, 20059,000 milesMI

CONSUMER STATES: THEY WERE TRAVELING TRANSMISSION WENT OUT. TOOK VEHICLE TO THE DEALER, REBUILT TRANSMISSION AND GOT BACK ON THE ROAD. DRIVING LESS THAN 1000 MILES AND THE TRANSMISSION WENT OUT AGAIN. BEFORE BEING REBUILT THE VEHICLE WOULDN'T SHIFT INTO OVERDRIVE, AND THEN AFTER BEING REBUILT SHIFTED HARD AND THEN EVERYTHING WENT OUT.*AK A NEW TRANSMISSION WAS INSTALLED AND NOW THE VEHICLE RUNS PROPERLY. *TT

Engine and Engine Cooling
Filed Jun 8, 20056,084 milesCA

DT: THE TRUCK KEEPS SHUTTING DOWN FOR NO REASON. IT SHUTS DOWN WITHOUT WARNING ON THE HIGHWAY. *AK ON OTHER OCCASIONS THE STALLING WOULD OCCUR ON UPGRADES WHILE PULLING THE FIFTH WHEEL. THE ACCELERATOR PEDAL WOULD NOT RESPOND WHEN GOING ABOVE 70 MPH. THE (ICP SENSOR) WAS FOUND TO HAVE A FAULTY CONNECTOR. *SC

Vehicle Speed Control › Accelerator Pedal
Filed Apr 7, 200543,000 milesOR

WHEN ACCELERATING TO 60 MPH VEHICLE HESITATES THEN DECELERATES TO 30 MPH. *AK

Vehicle Speed Control › Accelerator Pedal
Filed Mar 10, 20057,000 milesCA

VEHICLE EXPERIENCED SUDDEN ACCELERATION. WHEN DRIVING AND COMING TO A STOP VEHICLE WILL STALL WITH A ROUGH IDLE, AND THE RPMS WILL INCREASE TO 2500 RPMS, CAUSING THE VEHICLE TO SURGE FORWARD. DRIVER MUST APPLY THE BRAKES, AND THE VEHICLE WILL SHUT DOWN COMPLETELY. OWNER TOOK THE VEHICLE TO THE DEALER. HOWEVER, THE PROBLEM WOULD NOT DUPLICATE ITSELF. *AK

Vehicle Speed Control
Filed Mar 10, 20051,000 milesWA

LOW IDLE SURGING AND STALLING WITH LOSS OF POWER STEERING. *AK

Power Train › Automatic Transmission
Filed Mar 1, 200510,000 milesRI

WHILE DRIVING AT ANY SPEED VEHICLE STALLED. CONSUMER HAD THE VEHICLE TOWED. DEALERSHIP WAS NOTIFIED, BUT DID NOT RESOLVE THE PROBLEM. *AK THE CONSUMER MULTIPLE FAILURES DUE TO REMOTE START, FUEL SENSORS, AND FUEL COMPONENTS. THE CONSUMER STATED THAT WHEN THE VEHICLE STALLS IT LOOSES ALL POWER. *TC

Engine and Engine Cooling
Filed Feb 18, 20056,000 milesPA

THE VEHICLE STALLS UNEXPECTEDLY AT VARIOUS SPEEDS. TAKEN TO THE DEALER FOR THE FIFTH TIME, BUT THE CAUSE IS STILL UNDETERMINED. *NM *NM THE CONSUMER STATED THAT THE VEHICLE WAS TAKEN TO THE DEALER 8 TIMES BECAUSE OF THE SHUTTING OFF AND THE SURGING. *TC

Power Train › Automatic Transmission
Filed Feb 17, 2005NC

THE VEHICLE WAS ON THE ROAD WHEN ALL OF A SUDDEN IT WENT FROM DRIVE TO NEUTRAL ON ITS OWN. OWNER WILL TAKE TO DEALER FOR CHECKUP. *NM

Service Brakes, Hydraulic › Pedals and Linkages
Filed Feb 14, 20051,800 milesMO

I WORK FOR SECURITY AT A NUCLEAR PLANT. WE HAVE TWO 2004 FORD, F250 PICKUPS. I AND SEVERAL OTHER PEOPLE HAVE HAD A PROBLEM WITH THE BRAKE PEDAL AND ACCELERATOR PEDAL. WE WEAR MILITARY STYLE BOOTS, IF YOU MOVE YOUR FOOT FROM THE ACCELERATOR TO THE BRAKE AND STILL HAVE YOUR FOOT PARTIALLY OVER THE ACCELERATOR YOUR SHOE WILL COME IN CONTACT WITH THE ACCELERATOR PEDAL BEFORE THE BRAKE PEDAL IS DEPRESSED FAR ENOUGH TO APPLY THE BRAKE. MYSELF AND SEVERAL OTHER PEOPLE HAVE HAD A NEAR MISS BECAUSE OF THE VEHICLE LUNGING FORWARD BEFORE THE BRAKE ENGAGES.*AK

Electrical System › WiringFire1 injured
Filed Jan 24, 2005TX

THE DRIVER WAS PARKING THE VEHICLE AND WITHOUT WARNING THE VEHICLE CAUGHT FIRE FROM THE ENGINE. THE FIRE DEPARTMENT WAS CALLED OUT TO EXTINGUISHED THE FIRE. THE DRIVER SUSTAINED INJURIES TO BOTH LEGS AND WAS TRANSPORTED BY AMBULANCE TO THE HOSPITAL. THE VEHICLE WAS TOWED AND TOTALED BY THE INSURANCE COMPANY. PLEASE PROVIDE ADDITIONAL INFORMATION. *JB

Air Bags › FrontalCrash
Filed Jan 18, 20058,500 milesCA

WHILE DRIVING IN THE MOUNTAINS AT 25 MPH, RAINY CONDITIONS, THE VEHICLE LOST TRACTION, STRUCK THE MOUNTAIN SIDE AND ROLLED OVER. THE AIR BAGS DID NOT DEPLOY. THE VEHICLE WAS TOWED. *JB

Reading these

NHTSA publishes every complaint as the owner wrote it and investigates only a fraction. Spelling, capitalisation and judgement are the filer’s own. What carries weight is repetition: the same component failing the same way across many filings, and whether the manufacturer eventually opened a recall for it.

Full record for the 2004 Ford F-250 → · Every F-250 year → · How the figures are calculated →