Page 4 of 6 · complaints 151–200 of 257

1994 Ford Aerostar complaints

Owner reports filed with NHTSA about this vehicle, newest first and reproduced as filed. They are unverified accounts: one proves nothing, and a pattern across many is the thing worth reading. Back to the full 1994 record →

Steering › Hydraulic Power Assist System
Filed Jan 29, 1999NY

NO SUMMARY.

Power Train › Transfer Case (4-wheel Drive)
Filed Jan 25, 1999NY

TRANSFER CASE BROKE WHILE DRIVING PRIOR TO RECALL NOTICE.

Electrical System › Ignition › SwitchFire
Filed Dec 31, 1998MI

A FIRE STARTED IN THE STEERING COLUMN BELOW THE DASH AREA DUE TO A MALFUNCTION WITHIN THE IGNITION SWITCH, CAUSE UNKNOWN. WIRING HARNESS WAS DAMAGED AND REPLACED, AS WELL AS IGNITION SWITCH AND LIGHT SWITCH. FORD NOTIFIED OF PROBLEM, OWNER REQUESTING REIMBURSEMENT FOR REPAIRS. *AK.ET.

Service Brakes, Hydraulic › Foundation Components
Filed Dec 31, 1998AZ

BRAKES FAILED RESULTING IN VEHICLE ACCIDENT.

Equipment › Mechanical › Accessory Scissor/Screw/Bottle Jack/Lift
Filed Dec 18, 1998CA

THE DESIGN OF THE JACK KIT WAS INSUFFICIENT IN THAT THE LUG WRENCH DID NO OFFER ENOUGH TORQUE TO LIFT VEHICLE TO REMOVE AND REPLACE TIRE.

Engine and Engine Cooling › Exhaust System › Emission Control › Catalytic Convertor
Filed Dec 14, 1998CD

THE HEAT SHIELD UNDERNEATH VEHICLE KEEPS FALLING OFF. WAS INFORMED SOLDER JOINTS WERE PREMATURELY CORRODED. THIS CAUSED THE SHIELDS TO DRAG ON THE HIGHWAY. *AK

Electrical System › Wiring › Front UnderhoodFire
Filed Nov 30, 1998VA

WHILE STARTING THE VEHICLE UP THERE WAS ALOT OF SMOKE COMING FROM UNDER THE HOOD, AND THE SMOKE MELTED THE WIRES. THE CONSUMER STATED ONE COULD SEE THE SMOKE. *AK

Power Train › Automatic TransmissionFire1 injured
Filed Nov 21, 1998VA

NOVEMBER 21, 1998 THIS COMPLAINT HAS ALREADY BEEN INVESTIGATED AND A RECALL HAS BEEN ORDERED. WE HAD ALREADY REPAIRED OUR 1994 FORD AEROSTAR VAN BECAUSE IT BROKE DOWN ON OCTOBER 4, 1997. WE SUBMITTED A REQUEST FOR REIMBURSEMENT ON AUGUST 7, 1998. AS OF NOVEMBER 21, 1998, WE HAVE NOT RECEIVED A REIMBURSEMENT CHECK. IS THERE A WINDOW OF TIME FOR THE MANUFACTURER TO MAIL REIMBURSEMENT CHECKS? I FEEL THAT FORD MOTOR COMPANY SHOULD REIMBURSE ME FOR EXPENSES INCURRED AS A RESULT OF THE DEFECT PLUS INTEREST AND LATE FEES FOR FAILING TO SEND A REIMBURSEMENT CHECK WITHIN A REASONABLE TIME (3 WEEKS). I FEEL THAT $3,292.60 WOULD BE A FAIR REIMBURSEMENT AT THIS TIME. FORD MOTOR CO. HAS BEEN COLLECTING INTEREST ON THE MONEY IT OWES ITS CUSTOMERS OR INVESTING IT. SAFETY RECALL NUMBER: 97S83 CAMPAIGN # 97V204000 I SUBMITTED RECEIPTS TO: STANLEY CARROLL RADFORD FORD, INC. 6832 LEE HIGHWAY RADFORD, VA 24141 (540) 639-3934 I HAVE CONTACTED THE FORD CUSTOMER ASSISTANCE CENTER 1-800-392-3673 SEVERAL TIMES AS WELL AS MR. CARROLL. THEY PROMISE TO CHECK INTO THE PROGRESS OF MY REIMBURSEMENT AND CALL BACK. THEY DO NOT CALL BACK. THANK YOU IN ADVANCE FOR YOUR TIME AND CAREFUL CONSIDERATION OF MY MESSAGE. SINCERELY, CAROLYN C. MCCAIN (540) 731-1945 (H) (540) 674-4663 (W) [email protected]

Latches/Locks/Linkages › Hatchback/Liftgate › Lock
Filed Nov 9, 1998FL

BACK LATCH WITHIN SLIDING DOOR IS BROKEN, CAUSING THE DOOR TO BECOME STUCK ,WILL NOT OPEN.THIS COULD RESULT IN INJURIES. *AK

Service Brakes, Hydraulic › Foundation Components › Disc › Pads
Filed Nov 9, 1998PA

WHEN APPLYING THE BRAKES ON A DECLINE THE BRAKES START SMOKING. DEALER HAS REPLACED THE SHOES. PROBLEM STILL EXISTS. *AK

Electrical System › IgnitionFire
Filed Oct 20, 1998NC

WHILE PARKED VEHICLE CAUGHT ON FIR EDUE TO A SHORT IN THE IGNITION SWITCH WIRING HARNESS. *AK

Exterior Lighting › Headlights
Filed Sep 28, 1998OH

WHILE TRAVELING HEADLIGHTS WOULD SHUT OFF WITHOUT INDICATIONS. PLEASE PROVIDE FURTHER INFORMATION. *AK

Tires › Temporary/Emergency Spare Tire
Filed Sep 11, 1998NY

SPARE TIRE CABLE BROKE, CAUSING TIRE TO FALL OFF. QCAW

Structure › Body › Hatchback/Liftgate › Support Device/Strut
Filed Sep 9, 1998IL

LIFTGATE SHOCK BOLT THAT HOLDS LIFTGATE SNAPPED IN TWO, CAUSING LIFTGATE TO FALL WITHOUT WARNING, WHICH COULD HAVE RESULTED IN INJURIES. *AK

Vehicle Speed Control › Accelerator PedalCrash
Filed Aug 21, 1998AL

WHEN BRAKES WERE APPLIED THE PEDAL BECAME HARD, RESULTING IN A SUDDEN ACCELERATION OF THE VEHICLE. THE VEHICLE COLLIDED INTO A TREE AND THE AIRBAGS DID NOT DEPLOY. THE DEALER HAS BEEN NOTIFIED. *AK

Engine and Engine Cooling › Cooling System
Filed Aug 14, 1998MO

WHILE DRIVING THE CHECK ENGINE LIGHT COMES ON, THE ENGINE GETS HOT AND THE TURN SIGNAL LIGHTS DON'T WORK. DEALER CAN'T TELL WHAT THE PROBLEM IS WITH THE VEHICLE. *AK

Electrical System › WiringFire
Filed Aug 6, 1998NY

EA98016; WHILE DRIVING THE VEHICLE STALLED AND A FIRE CAME FROM UNDERNEATH THE VEHICLE. CAUSE UNKNOWN. CURRENTLY AT DEALER. PLEASE PROVIDE DETAILS. *AK

Power Train › Transfer Case (4-wheel Drive)
Filed Aug 5, 1998PA

TRANSFER CASE FAILED IN TWO YEAR OLD VEHICLE. LEARNED AFTER REPLACEMENT, THAT THERE IS A RECALL ON TRANSFER CASE; SHOULD THERE BE A REIMBURSEMENT?

Power Train › Automatic Transmission › Lever and Linkage › Column ShiftFire1 injured
Filed Jul 14, 1998CA

WAS DRIVING 7 KIDS IN VEHICLE, GOING ABOUT 45MPH, WHEN TRANSFER CASE WAS LEAKING UNDER NORMAL DRIVING CONDITIONS. ANOTHER TRUCK FORCED AEROSTAR OFF ROAD DUE TO BEING ON FIRE. FLAMES HAD MADE TANK GLOW RED. FLAMES PUT OUT W/FIRE EXTINGUISHER. VEHICLE TOWED TO FORD DEALER. REPAIRS DONE ON TRANSFER CASE UNDER RECALL 97V-204.000. TOOK VEHICLE HOME & PARKED IT. STARTED TO LEAK. THIS WAS THE 8TH TRANSFER CASE REPLACED IN VEHICLE & THE 2ND TO CATCH ON FIRE.MANUFACTURER AGREED TO BUY VEHICLE BACK FROM OWNER AT PRICE IT WAS PAID FOR. *AK

Power Train › Clutch Assembly › Pedal/Hand Lever(motorcycle)
Filed Jun 8, 1998VA

WAS DRIVING VEHICLE ABOUT 40MPH. NOTICED VEHICLE STARTED GOING IN NEUTRAL. TOOK TO DEALER & NOTHING WAS DONE BY MECHANICS. DECIDED TO TAKE VEHICLE TO AMOCO. MECHANIC FOUND 2 CLUTCHES FUSED TOGETHER. FRICTION PLATES BETWEEN CLUTCH DISINTERGRATED. BUSHINGS BURNT OUT & WARPED PUMP. *AK

Power Train › Axle Assembly › Axle Shaft
Filed May 28, 1998CT

REAR DRIVE TRAIN FAILURE.

Electrical System › Wiring › Interior/Under Dash
Filed May 18, 1998CA

WHILE DRIVING THE INSTRUMENT PANEL STARTED SMOKING . CONSUMER CALLED DEALER. PLEASE PROVIDE FURTHER DETAILS. *AK

Structure › Body › Tailgate › Hinge and Attachments
Filed May 13, 1998CD

LIFTGATE GAS LIFT MOURING STUD TO BODY BROKE, CAUSING THE LIFTGATE TO FALL CLOSED.

Fuel System, Gasoline › Fuel Injection System
Filed Apr 10, 1998NC

PASSENGER'S COMPARTMENT FILLS WITH GASOLINE FUMES, ESPECIALLY IF EVEN A SMALL OVERFLOW OCCURS, COULD RESULT IN A FIRE.

Power Train › Automatic Transmission
Filed Mar 31, 1998UT

TRANSMISSION FAILED.

Vehicle Speed Control
Filed Mar 26, 1998IL

ACCELERATOR STUCK, CAUSING SUDDEN ACCELERAION.

Power Train › Automatic Transmission › Gear Position Indication (prndl)
Filed Mar 19, 1998VA

GEAR SHIFT CABLE BROKE TWICE. *AK

Electrical System › WiringFire
Filed Mar 12, 1998TN

ELECTRICAL: WHILE DRIVING SMOKE STARTED COMING FROM THE STEERING COLUMN, MAKING IT IMPOSSIBLE TO DRIVE. DEALER SAID CAUSE OF SMOKE WAS THE WIRING HARNESS WHICH WAS BEING REPLACED. *AK

Power Train › Automatic Transmission › Lever and Linkage › Column Shift
Filed Mar 3, 1998SD

TRANSFER CASE FAILED CAUSING LOSS OF FLUID.

Seat Belts › Front › Buckle Assembly
Filed Mar 2, 1998MO

THE REAR PASSENGER SIDE LAP/SHOULDER BELT BUCKLE GETS STUCK ONCE THE SEAT BELT BUCKLE HAS BEEN BUCKLED TOGETHER. FOR EXAMPLE, THERE WAS A CHILD IN THE LAP/SHOULDER BELT AND THE CHILD WAS CHOKING ON CANDY, AND THE PARENT, THE DRIVER OF THE VEHICLE, COULD NOT GET THE SEAT BELT UNBUCKLED BECAUSE OF THE SEAT BELT STICKING. *AK

Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip
Filed Feb 20, 1998CA

REAR BRAKE CONTINUES TO GRAB, LOCK WITH VERY LITTLE PRESSURE ON BRAKE PEDAL

Seats
Filed Jan 22, 1998MD

WHILE DRIVING THE DRIVER'S SEAT COLLAPSED TO A RECLINING POSITION WHICH NEARLY CAUSED LOSS OF VEHICLE CONTROL . *AK

Power Train › Automatic Transmission › Lever and Linkage › Column Shift
Filed Dec 10, 1997VT

TRANSFER CASE FAILED FOUR TIMES. *AK

Suspension3 killed
Filed Dec 10, 1997CA

DURING VEHICLE ACCIDENT VEHICLE WENT OFF ROAD AND ROLLED OVER SEVERAL TIMES RESULTING IN THREE DEATHS, POSSIBLE SUSPENSION STABILITY FAILURE.

Power Train › Automatic Transmission
Filed Dec 9, 1997MT

TRANSMISSION/TRANSFER CASE FAILED.

Power Train › Automatic Transmission › Lever and Linkage › Column Shift
Filed Dec 3, 1997AZ

RECALL NO. 97V204000; CHANGING THE TRANSFER CASE IS NOT CORRECTING THE PROBLEM BECAUSE THE TRANSFER CASE HAS BEEN REPLACED TWICE BEFORE THE RECALL WAS ISSUED. LONG DISTANCE DRIVING HEATS THE TRANSFER CASE AND CAUSES LEAKAGE. *AK WHEN INSPECTING TRANSFER CASE, IT APPEARED TO HAVE BEEN INSTALLED INCORRECTLY, IT WAS LEAKING AND THERE WERE LOOSE BOLTS AND HAIRLINE CRACKS IN THE TRANSMISSION, CONSUMER IS REQUESTING REIMBURSEMENT. *SLC

Fuel System, Gasoline › Delivery › Fuel PumpFire
Filed Nov 20, 1997AR

FUEL PUMP FAILED/SHORTED OUT, RESULTING IN A FIRE. *AK

Power Train › Automatic Transmission
Filed Oct 16, 1997NY

VEHICLE'S TRANSMISSION COMPLETELY WENT OUT WITH NO WARNINGS OR SIGNS. DEALER WON'T REPLACE. *AK

Structure › Body › Hatchback/Liftgate
Filed Oct 4, 1997PA

WHILE DRIVING, REAR STRUT WHICH HOLDS THE LIFT GATE OPEN BROKE.

Fuel System, Gasoline › Delivery › Fuel Pump
Filed Sep 26, 1997AR

THE FUEL PUMP MOUNTED IN THE TOP OF THE GAS TANK HAD FAILED, SHORTING OUT WITH NO APPARENT FUSABLE LINK OF BREAK. HEAT FROM THE MELTING ELECTRICAL PARTS WEAKENED A FUEL LINE, CAUSING IT TO BURST AND THE EXPOSED WIRES STARTED THE FIRE.

Power Train › Automatic Transmission
Filed Sep 3, 1997MI

VEHICLE DOES NOT GO INTO PARKDUE TO THE THE TRANSMISSION CABLE MELTING BECAUSE IT WAS MOUNTED TO CLOSE TO THE ROD. *AK

Air Bags › FrontalCrash1 injured
Filed Sep 3, 1997FL

CONSUMER WAS INVOLVED IN A COLLISION IN WHICH THE DRIVER'S SIDE AIR BAG DEPLOYED. AS A RESULT OF THE DEPLOYMENT, THE AIR BAG CAUSED BURNS TO THE DRIVER ARMS. CONSUMER STATED THE VEHICLE WAS TOTALED. *AK

Electrical System › WiringFire
Filed Aug 27, 1997OH

WENT TO START THE VAN AND THE IGNITION SWITCH WENT OUT. THEN 10 SECONDS LATER THE INSTRUMENT PANEL STARTED TO SMOKE AND CAUGHT FIRE. THE WIRING HARNESS AND IGNITION SWITCH HAD TO BE REPLACED. *AK

Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited SlipCrash
Filed Aug 26, 1997IL

REAR ABS BRAKES FAILED THREE TIMES, ONCE RESULTING IN AN ACCIDENT. *AK

Service Brakes, Air › Disc › Rotor
Filed Aug 6, 1997CA

VEHICLE'S ROTORS ARE IMPROPERLY MANUFACTURED AND CAN'T BE TURNED. CONTACTED THE DEALER. *AK

Equipment › Appliance › Air Conditioner
Filed Aug 6, 1997WA

AIR CONDITIONING ROUTE COLD AIR TOWARD THE INTERIOR SURFACE OF THE WINDSHIELD CAUSING THE EXTERIOR OF THE WINDSHIELD TO FOG COMPLETE AND OBSTRUCT VISIBILITY.

Service Brakes, Hydraulic › Foundation Components
Filed Jul 10, 1997MA

THE CLIP FALLS OUT AND THE BRAKES DISENGAGE WHEN TRYING TO STOP THE VEHICLE. ALSO THEY HAVE HAD THE CLIP REPLACED 3 TIMES. CONSUMER HAS CONTACTED THE DEALER, AND THEY ARE AWARE OF THE PROBLEM. *AK

Visibility › Defroster/Defogger/Hvac System › Heater Core1 injured
Filed Jul 1, 1997HI

HEATER CORE FAILED, CAUSING ANTI FREEZE VAPORS TO ENTER VEHICLE.

Air Bags › FrontalCrash
Filed Jun 16, 1997MO

AIR BAG: DRIVING APPROXIMATELY 30MPH AND VEHICLE AHEAD MADE LEFT TURN, IT HIT VEHICLE ON PASSENGER SIDE ON THE FRONT FENDER, AND THE AIR BAG DID NOT DEPLOY. *AK *JB

Seats
Filed Jun 5, 1997FL

THE MIDDLE BENCH SEAT FOLDED AND SANDWICHED A CHILD IN IT. THE SEAT LOCKED UP AND HAD TO BE RIPPED OFF TO GET THE CHILD OUT. *AK

Reading these

NHTSA publishes every complaint as the owner wrote it and investigates only a fraction. Spelling, capitalisation and judgement are the filer’s own. What carries weight is repetition: the same component failing the same way across many filings, and whether the manufacturer eventually opened a recall for it.

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