Page 2 of 4 · complaints 51–100 of 195

1990 Ford Aerostar complaints

Owner reports filed with NHTSA about this vehicle, newest first and reproduced as filed. They are unverified accounts: one proves nothing, and a pattern across many is the thing worth reading. Back to the full 1990 record →

Service Brakes, Hydraulic › Foundation Components › Master Cylinder1 injured
Filed Mar 9, 1999WI

POSSIBLE MASTER CYLINDER FAILURE CAUSED BRAKE PEDAL TO GO TO THE FLOOR WHEN BACKING UP RESULTING IN DRIVER HITTING A PEDESTRIAN AND A PARKED CAR.

Fuel System, Gasoline › Delivery › Hoses, Lines/Piping, and FittingsFire
Filed Mar 5, 1999OH

HAD PARKED VEHICLE & LEFT FOR AWHILE. CAME BACK & STARTED VEHICLE. DID NOT NOTICE GAS ODOR & VEHICLE BLUE UP & CAUGHT FIRE. FIRE DEPARTMENT ARRIVED & PUT FLAMES OUT. CONSUMER WAS INFORMED FIRE ORIGINATED FROM THE FUEL LINES. *AK

Fuel System, Gasoline › Storage › Tank Assembly
Filed Feb 18, 1999CA

FUEL TANK RECALLED BECAUSE OF A CRACK IN THE TOP OF THE TANK WHICH CAUSES GAS TO LEAK AND FUMES TO ENTER THE VEHICLE. RECALL WORK NOT PERFORMED DUE TO VIN.

Fuel System, Gasoline › Storage › Tank Assembly
Filed Feb 9, 1999FL

CONSUMER EXPERIENCING PROBLEM WITH DEALER NOT HONORING MFR. RECALL NOTICE # 98M-03 CONCERNING CRACKED FUEL TANK. DEALER REFUSED TO REPLACE TANK BECAUSE THE CRACK WAS NOT IN THE FILLER NECK AREA. *AK *NLM

Seat Belts › Front › Buckle Assembly
Filed Jan 28, 1999WA

SEAT BELT WILL NOT LATCH OR STAY LATCHED. SOMETIME COMES UNLATCHED WHILE DRIVING. CONTACTED DEALER'S SERVICE DEPARTMENT. DIDN'T SEEM TO BE INTERESTED IN PROBLEM. TRANSFERED ME TO PARTS. I FEEL THIS IS A SAFETY PROBLEM WHICH NEEDS TO BE LOOKED INTO. *AK

Engine and Engine Cooling › Exhaust System › Manifold/Header/Muffler/Tail Pipe
Filed Jan 25, 1999CA

MUFFLER FAILED.

Electrical System › Ignition › SwitchFire
Filed Dec 22, 1998CA

RECALL # 96V071000 FORD/ELECTRICAL SYSTEM: IGNITION. ON DECEMBER 13, 1998, WHILE VAN WAS PARKED IT CAUGHT ON FIRE IN THE DASH AND THE ENGINE AREA. IGNITION SWITCH REPLACED UNDER RCALL OVER 1 YEAR AGO. OWNER NOT SURE IF FIRE STARTED IN THE IGNITION SWITCH. *AK

Power Train › Automatic Transmission
Filed Dec 17, 1998IL

CONSUMER HAS MULTIPLE PROBLEMS WITH VEHICLE. A/C "O" RINGS LEAKED FREON/FRONT BRAKE ROTORS WARPED ALL AROUND PRIOR TO RECALL 98EO10000)/TRANSMISSION CONTINUOUSLY HUMMING, (MR-91S41)/FUEL STRONGLY SMELLS INSIDE OF VEHICLE, AND ABS LIGHT STAYS ON. DEALER AND MANUFACTURER CONTACTED AND AWARE OF SOME PROBLEMS, INDICATED VIN# DOES NOT COMPLY TO THE RECALLS. PROBLEMS STILL EXISTS. PROVIDE FURTHER INFORMATION. *AK

Electrical System › Wiring › Front UnderhoodFire
Filed Dec 14, 1998TX

WHEN DRIVING CHECK ENGINE LIGHT CAME ON. PULLED OVER AND SMOKE CAME FROM HOOD OF ENGINE, VEHICLE CAUGHT FIRE. DEALER CONTACTED, AND STATED POINT OF IMPACT WITH FIRE AND PARTIAL LOSS. PROBLEM REPEATED ONE YEAR LATER. PROVIDE FURTHER INFORMATION. *AK

Fuel System, Gasoline › Fuel Injection SystemFire
Filed Dec 14, 1998LA

WHILE DRIVING AT 55 MPH SMOKE WAS NOTICED COMING IN THE WINDOWS. CONSUMER PULLED TO THE SIDE TO SEE WHAT THE PROBLEM WAS, AND NOTICED THAT FIRE WAS COMING FROM THE BOTTOM OF THE VEHICLE. THE VEHICLE BURST INTO FLAMES, AND THE VEHICLE WAS A TOTAL LOSS. THE FIRE DEPARTMENT HAD TO COME AND PUT THE FIRE OUT. THEY COULD NOT DETERMINE WHAT CAUSED THE FIRE. DEALER WAS CONTACTED. *AK

Power Train › Automatic Transmission
Filed Nov 17, 1998GA

TRANSMISSION DOES SHIFT INTO OVERDRIVE. CAUSE UNKNOWN. DEALER CANNOT IDENTIFY THE PROBLEM. PLEASE GIVE ANY FURTHER DETAILS. *AK

Engine and Engine Cooling › Cooling System
Filed Nov 16, 1998CA

CONSUMER EXPERIENCING ONGOING PROBLEM WITH ENGINE OVERHEATEING; VEHICLE BEEN IN/OUT OF DEALER SHOP ON FOUR OCCASIONS; DEALER HAS DONE SOME REPAIRS AND INSPECTION, BUT UNABLE TO CORRECT THE PROBLEM AT THIS TIME. *AK

Service Brakes, Hydraulic › Foundation Components › Hoses, Lines/Piping, and Fittings
Filed Nov 15, 1998TX

THE VEHICLE IS ONLY OPERATED IN TEXAS. THE DESIGN OF THE BRAKE HOSE MOUNT AND A RUBBER COLLAR AT THE STEEL TO HOSE CONNECTION POINT ALLOWED DIRT AND MOISTURE TO COLLECT AND RUST THE BRAKE LINE IN TO. I WAS PILLING IN MY DRIVEWAY AND WAS LUCKY I WAS NOT ON THE HIGHWAY. THIS IS VERY DANGEROUS AND I HAVE TO BELIEVE THERE ARE MANY OTHER FAILURES IN THE US. THANKS

Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip
Filed Oct 19, 1998WA

ANTI-LOCK BRAKES FAILED.

Engine and Engine Cooling › Exhaust System › Manifold/Header/Muffler/Tail Pipe
Filed Oct 19, 1998MI

EXHAUST TAIL PIPES AND MUFFLER FAILED.

Electrical System › Wiring › Front UnderhoodFire
Filed Oct 15, 1998CA

CONSUMER NOTICED A SMOKY SMELL IN VEHICLE, CHILD HAD NOTICED WHITE SMOKE COMING FROM VENT, PULLED TO SIDE OF ROAD, LIFTED HOOD & NOTICED A LOT OF SMOKE COMING FROM ALTERANTOR, CONSUMER HAS TAKEN VEHICLE TO DEALERSHIP. *AK CONSUMER STATED THERE WERE FLAMES COMING FROM UNDER THE HOOD, THE VEHICLE WAS TOTALLED. *SLC

Steering › Steering Wheel/Handle BarFire
Filed Oct 9, 1998MO

WHILE DRIVING AT 30 MPH TO 40 MPH THE STEERING COLUMN CAUGHT ON FIRE. APPLIED THE BRAKES TO PULL OVER ON THE SIDE OF THE ROAD. IN ORDER TO START THE VEHICLE UP, CONSUMER HAD TO TRY TEN TIMES, AND NO DASH LIGHT CAME ON UNTIL HE TURNED IT MANY OF TIMES. *AK

Electrical System › WiringFire
Filed Oct 1, 1998CA

WHILE DRIVING NOTICED A SMELL. VEHICLE STARTED TO FILL WITH SMOKE AFTER IT DIED OUT. OWNER GOT OUT OF VEHICLE & LATER IT ENGULFED IN FLAMES. FIRE DEPT CALLED & PUT FLAMES OUT. INDICATED TO OWNER IT WAS ELECTRICAL. *AK

Visibility › Windshield Wiper/Washer › Motor
Filed Sep 24, 1998CA

WINDSHIELD WIPER MOTOR ASSEMBLY IS FASTENED TO THE BODY WITH RUBBER INSULATORS WHICH ARE ATTACHED TO THE MOTOR, GLUE BREAKS FROM THE SCREWS, CAUSING THE MOTOR TO BREAK OFF MOUNTS, AND FALL STRAIGHT TO THE STEERING LINKAGES. DEALER CONTACTED AND IS AWARE OF THE PROBLEM. *AK

Equipment › Appliance › Air Conditioner
Filed Aug 27, 1998CA

A/C CHANGED FROM NORMAL TO MAX, EXPLOSION SOUND. FLAMES OUT OF CENTER AIR VENT, RADIO UNIT, AND FROM UNDER VAN.

Structure › Body › Door
Filed Aug 26, 1998AZ

SLIDING DOOR WILL NOT OPEN FROM THE INSIDE OR THE OUTSIDE. ON 6/1698 THE VAN WAS SERVICED FOR THIS PROBLEM BY A DEALERSHIP. VAN WILL BE TAKEN TO A DEALERSHIP AGAIN FOR THIS PROBLEM. *AK

Engine and Engine Cooling › Engine › GasolineFire
Filed Aug 3, 1998CA

VAN JUST DIED OUT. THEN ALL OF A SUDDEN THE VAN STARTED TO FILL WITH SMOKE AND FIRE AND BURSTED INTO FLAMES. FIRE BELIEVED TO HAVE STARTED IN THE ENGINE. THE FIRE WAS PUT OUT BY THE FIRE DEPARTMENT. VAN HAD OVER $5,000.00 DOLLARS WORTH OF DAMAGE. THE VAN HAS BEEN TOTALLED. FIRE DEPARTMENT STATED THAT FIRE WAS CAUSED BY ELECTRICAL PROBLEM. MANUFACTURER WAS CONTACTED. *AK *TT

Power Train › Automatic Transmission › Park/Neutral Start Interlock Switch
Filed Jul 27, 1998CA

VEHICLE ROLLED WHILE IN PARKED GEAR RESULTING IN COLLISION DUE TO FAILURE OF THE TRANSMISSION PARK MECHANISM.RECALL FOR COMPONENT HOWEVER WORK NOT COMPLETED.

Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited SlipCrash1 injured
Filed Jul 17, 1998CA

ABS BRAKES; WHEN APPLYING BRAKES IN A SUDDEN STOP THE REAR BRAKES LOCKED UP, CAUSING REAR OF VEHICLE TO PULL FROM RIGHT TO LEFT, CAUSING AN ACCIDENT, IN WHICH VEHICLE ROLLED OVER. PLEASE PROVIDE DETAILS. *AK CONSUMER STATED THAT THE ANTI-LOCK BRAKE LIGHT WOULD ILLUMINATE, CONSUMER ALSO STATED WHEN BRAKES ARE APPLIED THE REAR END OF VEHICLE WOULD FISHTAIL. CONSUMER TOOK VEHICLE IN FOR SERVICE, BUT DEALER COULD NOT DUPLICATE PROBLEM. ON ANOTHER OCCASION, CONSUMER APPLIED BRAKES TO AVOID HITTING A MERGING VEHICLE, THE VEHICLE FISHED TAILED, AND TURNED PARRARELL TO THE CURB AND PROCEEDED TO FLIP ONTO ITS LEFT SIDE. CONSUMER RECEIVED INJURIES TO BACK AND KNEES. *TT

Seats
Filed Jul 11, 1998CA

BACK OF DRIVER SEAT HAS BROKEN 3 TIMES DURING USE.

Electrical System › Alternator/Generator/Regulator
Filed Jul 3, 1998UN

REGARDING THE ALTERNATOR/REGULATOR FIRES, CONSUMER BELIEVES THE SOURCE OF IGNITION IS THE ALTERNATOR/WIRING HARNESS CONNECTION INTERFACE DUE TO A HIGH RESISTANCE CONNECTION.

Electrical System › Wiring › Front UnderhoodFire
Filed Jul 1, 1998GA

THE DEFECTIVE WIRING HARNESS THAT CONNECTS TO ALTERNATOR SHORTED OUT, RESULTING IN A FIRE. CURRENTLY AT A DEALER. *AK *SLC

Electrical System › Alternator/Generator/RegulatorFire
Filed Jun 17, 1998AZ

WHILE DRIVING THE ALTERNATOR OVERHEATED, CAUSING A VEHICLE FIRE. *AK

Electrical System › Ignition › SwitchFire
Filed May 18, 1998MI

HAD PARKED VEHICLE. HEARD HORN BLASTING. LOOKED OUT & CHECHED VEHICLE. SAW VEHICLE ENGULFED IN FLAMES. CALLED FIRE DEPARTMENT, THEY ARRIVED & PUT FLAMES OUT. INFORMED OWNER FIRE ORIGINATED IN STEERING COLUMN CAUSED BY AN ELECTRICAL SHORT. RECALL (#96V071000), IGNITION SWITCH. *AK

Electrical System › WiringFire
Filed May 5, 1998CA

ELECTRICAL FIRE STARTED IN VEHICLE. CONSUMER AND FAMILY WAS TRAPPED IN VEHICLE DUE TO RODS THAT CONNECT TO DOOR HANDLE BECAME INOPERATIVE. *AK

Engine and Engine Cooling › Engine › GasolineFire
Filed Apr 28, 1998NY

ENGINE FIRE.

Steering › Rack and Pinion
Filed Mar 10, 1998NE

POWER STEERING PUMP AND RACK AND PINION SYSTEM IS CONTAMINATED WITH WATER, CAUSING THEM TO FAIL.

Engine and Engine Cooling › Engine › Gasoline
Filed Mar 9, 1998NY

HEAD (LEFT) WARPED, CAUSING CAR TO OVERHEAT, DUE TO LACK OF WATER.

Power Train › Automatic Transmission
Filed Jan 5, 1998PA

TRANSMISSION HAS FAILED TWICE.

Electrical System › IgnitionFire
Filed Dec 23, 1997TX

WHILE DRIVING THE VEHICLE THE IGNITION EXPERIENCED A SHORT CIRCUIT, CAUSING THE VEHICLE TO CATCH FIRE. THE MANUFACTURER HAS SENT AN INVESTIGATOR OUT TO INSPECT THE VEHICLE. *AK

Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip
Filed Dec 17, 1997CA

ANTI LOCK BRAKES FAIL CONTINUOUSLY, REPAIRS MADE HOWEVER PROBLEM CONTINUES.

Electrical SystemFire
Filed Sep 23, 1997UN

ELECTRICAL FIRE.

Fuel System, Gasoline › Storage › Tank Assembly
Filed Sep 14, 1997TN

PLASTIC GAS TANK DEVELOPED LEAK ALONG STRAP.

Electrical System › Ignition › SwitchFire
Filed Sep 8, 1997MO

WHILE DRIVING IGNITION SWITCH EXPERIENCED A SHORT CIRCUIT, CAUSING A FIRE UNDER THE HOOD. OWNER WILL CONTACT A DEALER AND OR THE MANUFACTURER. *AKACCORDING TO FORD MOTOR CO., THE IGNITION SWITCH WAS REPLACED IN FEBURARY OF THIS YEAR. SO THE FIRE WAS PROBABLY NOT CAUSED BY THE IGNITION SWITCH, BUT SOMETHING ELSE--PERHAPS THE ALTERNATOR. *YD

Vehicle Speed ControlCrash
Filed Sep 8, 1997MD

WHILE PUTTING VEHICLE INTO REVERSE THE THROTTLE GOT STUCK. OWNER NOTES THAT VEHICLE IS CURRENTLY AT DEALER. PROBLEM HAS NOT BEEN CORRECTED. *AK

Engine and Engine Cooling › Engine › GasolineFire
Filed Sep 3, 1997IL

CAR WAS PARKED FOR 14 HOURS, WHEN CONSUMER RETURNED TO THE VEHICLE IT WAS BURNED COMPLETELY.

Power Train › Automatic Transmission
Filed Aug 6, 1997KY

TRANSMISSION FAILURE. *AK

Engine and Engine Cooling
Filed Jul 29, 1997NH

CYLINDER HEADS CRACKED DUT TO LEAKAGE OF COOLANT SYSTEM FLUID INTO ENGINE. THIS IS THE THIRD REPLACEMENT IN 100,000 MILES.

Equipment › Appliance › Air Conditioner
Filed Jul 27, 1997TX

AIR CONDITIONER FAILURE; COOLANT REPLACED THREE TIMES.

Electrical System › Alternator/Generator/RegulatorFire
Filed Jul 25, 1997LA

ELECTRICAL: DRIVING APPROXIMATELY 55MPH , WAS EXITING OFF THE INTERSTATE AND BEGAN TO SMELL SMOKE. ARRIVED AT WORK AND PARKED THE VAN AND SAW SMOKE COMING FROM THE SIDES OF THE HOOD. THE VEHICLE WAS ENGULFED IN FLAMES. FIRE INSPECTOR SAID THE FIRE WAS CAUSED BY THE ALTERNATOR. *AK

Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip
Filed Jun 26, 1997CA

ABS BRAKE LIGHTS COME ON AND STAY ON. INSTALLED ALL NEW FRONT/REAR BRAKES AND REPLACED MASTER CYLINDER. *AK

Electrical System › Alternator/Generator/RegulatorFire
Filed Jun 17, 1997TX

AFTER PUMPING GAS, THE VEHICLE FIRE STARTED NEAR THE IGNITION SWITCH.

Fuel System, Gasoline › Storage › Tank Assembly
Filed Jun 3, 1997CA

FUEL TANK LEAKS AND THAT THERE IS A HAIR LINE CRACK IN TANK. OWNER IS VERY CONCERNED FOR HER SAFETY. *AK

Electrical System › Alternator/Generator/Regulator
Filed May 22, 1997TX

THE ALTERNATOR FAILED, MELTED THE WIRING AND AIR CONDITIONER HOUSING.

Fuel System, Gasoline › Storage › Tank Assembly
Filed May 13, 1997FL

CRACK FOUND NEAR THE TOP GAS TANK, CAUSING GAS TO LEAK OUT.

Reading these

NHTSA publishes every complaint as the owner wrote it and investigates only a fraction. Spelling, capitalisation and judgement are the filer’s own. What carries weight is repetition: the same component failing the same way across many filings, and whether the manufacturer eventually opened a recall for it.

Full record for the 1990 Ford Aerostar → · Every Aerostar year → · How the figures are calculated →