2004 BMW 3 Series complaints

MY VEHICLE IS A BMW 325, 2004 AND I HAVE HAD ISSUES WITH MY REVERSE. WHEN I PLACE MY CAR IN REVERSE, IT DOES NOT MOVE. I HAVE READ OF SEVERAL ISSUES PERTAINING TO THIS PROBLEM IN BMW VEHICLES FROM 2000 - 2005. MOREOVER, I UNDERSTAND THAT THERE WAS A CLASS ACTION LAW SUIT THAT WAS SETTLED IN NJ. I WOULD LIKE TO UNDERSTAND IF THE NHTSA IS PURSUING AND INVESTIGATION INTO THIS MATTER. *TR

BOUGHT MY VEHICLE BRAND NEW FROM BMW DEALERSHIP & AFTER ABOUT 5 YEARS OF HAVING MY CAR, I NOTICED THAT MY XENON HEADLIGHTS WERE NOT SHINING AS BRIGHT AS THEY USUALLY DID. OVER TIME I EVENTUALLY HAD TO USE THE HIGH BEAMS AT NIGHT IN ORDER TO SEE WHILE DRIVING. I HAD THE PASSENGER SIDE HEADLIGHT REPLACED AFTER AN ACCIDENT IN NOV 2010 & RECENTLY WENT TO HAVE THE DRIVER SIDE HEADLIGHT CHECKED TO SEE WHY IT WASN'T ILLUMINATING AS IT SHOULD BE. IT WAS FOUND THAT THE PROTECTIVE SHEATH COVERING THE WIRES IN THE HEADLIGHT HAD DRY ROTTED/DESINTEGRATED & THERE WAS HARDLY ANY SHEATH COVERING THE WIRES, DUE TO THE HEAT GENERATED BY THE XENON LIGHT. IN ADDITION, IT WAS FOUND THAT THE PROJECTOR BULB REFLECTOR HAD MELTED & BURNED OUT, ALSO DUE TO THE HEAT GENERATED BY THE XENON LIGHT & IS WHY THE LIGHT NO LONGER ILLUMINATES AS IT SHOULD. I CONTACTED BMW DUE TO MY FINDINGS & BECAUSE MANY OTHER BMW OWNERS WITH THE SAME YEAR AND MODEL VEHICLE HAVE EXPERIENCED SIMILAR ISSUES & BMW HAS BEEN UNWILLING TO ADDRESS THE ISSUE. THERE IS CLEARLY A DEFECT IN THE LIGHT DESIGN GIVEN THE NUMBER OF OWNERS WHO HAVE HAD THIS SAME ISSUE AND THE FACT THAT ZKW & BMW HAS SINCE CHANGED THE DESIGN OF THE XENON HEADLIGHT IN NEWER MODELS & THE NEWER DESIGN DOESN'T HAVE THIS ISSUE. BMW NEED TO BE ACCOUNTABLE FOR THIS DESIGN DEFECT & REPLACE THE HEADLIGHT WITH THE NEWER DESIGN BECAUSE REPLACING THE HEADLIGHT COSTS OVER $1200 DOLLARS EACH LIGHT & BEING THAT THE REPLACEMENT LIGHTS HAVE THE SAME DESIGN DEFECT YOU WILL FIND

THE BI-XENON PROJECTOR HEADLIGHTS ON MY CAR DO NOT PRODUCE THE FOCUSED LIGHT THAT THEY DID WHEN THE CAR WAS PURCHASED. INVESTIGATION HAS PRODUCED EVIDENCE THAT THE PLASTIC XENON REFLECTOR BOWLS HAVE LOST THEIR REFLECTIVE MATERIAL AND THAT THE PLASTIC REFLECTOR BOWL IS NOW DETERIORATED AND BROWN. THE PATTERN OF WHERE THE REFLECTIVE MATERIAL HAS DISAPPEARED INDICATES THAT THE VAPOR DEPOSITED REFLECTIVE MATERIAL HAS FAILED DUE TO THE HEAT GENERATED BY THE HEADLIGHT BULB. OTHER HEADLIGHTS IN THE BMW 3 SERIES LINE HAVE METAL BOWLS AND DO NOT DISPLAY THE SAME PROBLEM. I'VE SPOKEN TO MY BMW DEALER AND BMW OF AMERICA AND REGISTERED A COMPLAINT BUT RECEIVED NO ASSISTANCE. IF THE PROJECTOR BOWLS WERE AVAILABLE AS REPLACEMENT ITEMS I WOULDN'T BE AS UN-HAPPY UNFORTUNATELY THAT'S NOT THE CASE AND TO RECTIFY THE PROBLEM IT REQUIRES THE CUSTOMER TO PURCHASE HEADLIGHT ASSEMBLIES AT AROUND $1200.00 PER SIDE. AS I AM AN ENGINEER BY PROFESSION I WOULD CONSIDER THIS A DESIGN DEFECT DUE TO A POOR CHOICE OF MATERIAL CAPABILITIES AND/OR MATERIAL COMPATIBILITIES. I CONSIDER THIS TO BE A SAFETY ISSUE DUE TO THE FACT THAT THIS OCCURS OVER TIME LEAVING THE OWNER OPERATOR WITH SLOW DETERIORATION OF LIGHT QUALITY. I WOULD APPRECIATE YOUR ASSISTANCE IN HOLDING BMW RESPONSIBLE FOR THE SAFETY OF THEIR CUSTOMERS AND OTHERS ON THE OUR HIGHWAYS. I HAD NOTICE THE REDUCED LIGHT QUALITY BUT WAS BLAMING IT ON THE CONDITION OF MY HEADLIGHT LENSES. BUT AFTER HAVING MY HEADLIGHT LENSES RECONDITIONED THE LIGHTING COND

MY 2004 BMW 330 EQUIPPED WITH BI-XENON HEADLIGHTS IS EXPERIENCING GREATLY REDUCED LIGHT OUTPUT. UPON RESEARCH ON BMW FORUMS, THE PROBLEM IS DUE TO PLASTIC REFLECTORS IN THE LIGHT HOUSING MANUFACTURED BY ZKW. THIS IS A SAFETY ISSUE AS THE LIGHT OUTPUT DECREASES SLOWLY OVER TIME AS THE HEAT FROM THE XENON BULB BURNS THE COATING OFF THE REFLECTOR AND LEAVES A BURNT AMBER COLOR AS THE PLASTIC DEGRADES. BMW REFUSES TO REPLACE THE DEFECTIVE PART UNDER GOODWILL OR CPO WARRANTY, AND CLASSIFIES IT AS A WEAR ITEM, WHICH IS INCORRECT. BULBS ARE WEAR ITEMS, NOT ANY NON-MOVING PART IN THE HOUSING. THIS IS A SERIOUS SAFETY ISSUE, ESPECIALLY FOR OWNERS WHO ARE NOT AWARE DUE TO THE GRADUAL DEGRADATION OF LIGHTING QUALITY. *TR

THE ZKW PROJECTOR BOWLS ARE BURNED OUT ON THE HEADLIGHT FIXTURES, REDUCING LIGHT OUTPUT AND VISIBLITY. AFTER SOME RESEARCH, IT IS EVIDENT THAT THIS IS NOT AN ISOLATED INCIDENT. BMW NEEDS TO ADDRESS THIS SAFETY ISSUE. *TR

THE XENON PROJECTOR BOWLS ARE MADE OF PLASTIC, WHICH EVENTUALLY BURNS. THIS DIMINISHES THE LIGHT OUTPUT SO DRASTICALLY THAT IT IS INCREDIBLY DIFFICULT TO SEE AT NIGHT. THE "BURNING" OF THE PLASTIC BOWL ALSO SEEMS LIKE IT MIGHT CAUSE THE BOWL ITSELF TO MELT OR CATCH FIRE. *TR

HEADLIGHTS HAVE GRADUALLY LOWERED LIGHT OUTPUT TO THE POINT THAT THE VEHICLE IS UNSAFE TO OPERATE IN DARK CONDITIONS. THIS CONDITION HAS APPARENTLY HAPPENED TO MANY OTHER VEHICLES OF THE SAME MAKE AND MODEL, AND MAY HAVE SOMETHING TO DO WITH THE LOW BEAM REFLECTORS ON 2003-2004 ZKW HID HEADLIGHTS WERE MADE OF SOME MATERIAL THAT DEGRADED WHEN SUBJECTED TO THE HEAT PRODUCED BY OEM XENON BULBS. *TR

EXTREMELY LOW OUTPUT. VERY DIM. *TR

ZKW XENON HEADLIGHTS EQUIPPED ON THE CAR HAVE A PLASTIC REFLECTOR BOWL FOR THE LOW BEAM. THE OEM LIGHT BULB BURNS HOT AND MELTED THE PLASTIC REFLECTOR BOWL. THIS CAUSES A SEVERE LOSS OF PROJECTED LIGHT TO THE ROAD. MANY TIMES I HAVE TO DRIVE WITH HIGH BEAMS ON TO SEE MORE THAN 10-15 FT IN FRONT OF THE CAR CAUSE ME TO BLIND OTHER DRIVERS. BMW NOR ZKW RECOGNIZE THIS AS AN ISSUE AND MY DEALER SUGGESTED I BUY A WHOLE NEW HEADLIGHT ASSEMBLY FOR 1.5K (EACH SIDE) TO FIX THE ISSUE. THIS SHOULD BE RECALLED BECAUSE IT IS A DESIGN FAILURE. THE LATER VERSIONS ON THE ZKW HEADLIGHTS USE METAL REFLECTOR BOWLS (NOT INTERCHANGEABLE WITH EARLIER VERSION) SO THE ISSUE IS KNOW TO THEM. *TR

MY 2004 BMW 330I, WITH ZKW PRODUCED HEADLIGHT COMPONENTS, SUFFERS FROM WHAT APPEARS TO BE A KNOWN ISSUE WITH THE PROJECTOR BULB REFLECTORS BURNING AFTER APPROXIMATELY 50,000 MILES OF DRIVING TIME. THIS RESULTS IN A DIMINISHED LIGHT OUTPUT, AND IS A DEFINITE SAFETY CONCERN. PLEASE ADDRESS THIS ISSUE AS I BELIEVE BMW IS AWARE OF THE ISSUE, YET WILL DO NOTHING TO REMEDY THE ISSUE WITH IT'S OWNERS. *TR

THE REAR TURN SIGNALS REPEATEDLY FAIL. THE WIRING IS MELTED. WHILE THIS ISSUE IS ADDRESSED IN NHTSA CAMPAIGN ID NUMBER: 11V438000, MY CAR IS NOT INCLUDED IN THE RECALL. THE RECALL SHOULD BE EXPANDED TO INCLUDE MORE CARS. I CALLED BMW CUSTOMER SERVICE. THEY ARE INDIFFERENT TO THIS ISSUE AND COMPLETELY UNCONCERNED ABOUT THE SAFETY ISSUES CREATED BY THEIR NEGLIGENT MANUFACTURING. THANKS, *TR

PROBLEM BEGAN WITH REAR RIGHT TAIL LIGHT WORKING INTERMITTENTLY. NOW THE PROBLEM IS OCCURRING WITH THE LEFT TAIL LIGHT AND FRONT RIGHT SIGNAL. PROBLEM PREVENTS OTHER DRIVERS FROM KNOWING WHEN I AM BRAKING OR MAKING A RIGHT TURN. I HAVE TRIED REPLACING BULBS BUT PROBLEM STILL PERSIST AND APPEARS TO BE A PROBLEM WITH THE WIRING. I HAVE CALLED BMW NORTH AMERICA TO INQUIRE ABOUT RECALL AND I HAVE NOT RECEIVED ANY SOLID INFORMATION ON HOW TO HAVE MY VEHICLE REPAIRED. *TR

TL* THE CONTACT OWNS A 2004 BMW 330. THE CONTACT STATED THAT THE PLASTIC REFLECTOR BOWL USED FOR THE HEADLIGHTS WERE BURNED AND SCORCHED BY THE HEAT OF THE BULBS USED ON THE VEHICLE. THE CONTACT REPLACED THE COVERING BEFORE AND WITHIN A YEAR, IT BURNED THROUGH AGAIN. THE CONTACT STATED THAT THE BRAND COVERING THAT WAS FAILING WAS THE ZKW BRAND. THE VEHICLE WAS NOT INSPECTED BY THE DEALER OR REPAIRED. THE FAILURE MILEAGE WAS UNKNOWN AND THE CURRENT MILEAGE WAS 71,000.

ON 2003-2004 BMW 3 SERIES E46 SEDANS WITH OEM ZKW MANUFACTURED XENON (HID) HEADLIGHTS, THE REFLECTIVE BOWL FOR THE HEADLIGHTS WILL BECOME DISCOLORED AND NON-REFLECTIVE AFTER NORMAL USE WITH OEM BULBS. OVER TIME, THE HEAT FROM THE OEM BULB WILL SCORCH THE REFLECTIVE BOWL AND DRAMATICALLY REDUCE LIGHT OUTPUT TO UNSAFE LEVELS FOR NIGHT TIME DRIVING. BMW HAS NOT NOTIFIED OWNERS OF THE DESIGN FLAW, AND NO REPLACEMENT PARTS ARE AVAILABLE OTHER THAN THE ENTIRE EXPENSIVE, NEW HEADLIGHT ASSEMBLIES THAT WILL SUFFER FROM THE SAME PROBLEM IN TIME. THOUGH BMW REFUSES TO ACKNOWLEDGE THAT AN ISSUE EXISTS, BMW CHANGED THE XENON HEADLIGHT REFLECTOR DESIGN FOR LATER MODEL YEARS TO A METAL REFLECTOR ASSEMBLY THAT DOES NOT DEGRADE WHEN EXPOSED TO THE NORMAL OPERATING TEMPERATURES OF THE OEM XENON BULBS. THESE NEWER DESIGNED HEADLIGHT ASSEMBLIES TO NOT SUFFER FROM ANY REDUCTION IN LIGHT OUTPUT WITH USE. UPDATED IVOQ 07/26/11 *TR

2004 BMW 325XI SEDAN; TAILLIGHT FAILS INTERMITTENTLY ACCORDING TO DASHBOARD INDICATOR, THEN FAILED SOLID. THE WIRES MELTED INSIDE THE CONNECTOR TO THE LIGHT HOUSING AND MELTED HOUSING POST - NO EASY WAY FOR HOME REPAIR AS THIS IS NOT JUST A BAD LIGHTBULB. BMW HAS SERVICE BULLETIN ON REPAIR, BUT IS A PURE DESIGN DEFECT FROM THE FACTORY. THERE IS NO OWNER-INDUCED PROBLEM HERE. THEY WILL NOT ACCEPT RESPONSIBILITY FOR REPAIRS OR RECALLS. A "GOOGLE" REVEALS THAT THIS IS A WIDESPREAD ISSUE WITH BMW 3-SERIES AND SOME 5-SERIES CARS. THEY SHOULD BE FORCED TO RECALL THESE CARS FOR REPAIRS. *TR

2004 BMW 325I WITH THE FACTORY BI-XENON HEADLIGHTS MANUFACTURED BY ZKW. THE LIGHTS HAVE EXTENSIVE DAMAGE TO THE REFLECTIVE BOWLS SUCH THAT THE LIGHT OUTPUT IS QUITE DIM. THIS IS APPARENTLY A WEEL DOCUMENTED PROBLEM WITH THESE LIGHTS BY THIS MANUFACTURER. NO REPLACEMENT IS AVAILABLE OTHER THAN COMPLETE REPLACEMENT AT $1000 PER LIGHT OR RETROFITTING ANOTHER TYPE OF PROJECTOR IN ITS PLACE. BMW REFUSES TO RECOGNIZE THIS VERY COMMON PROBLEM. *LN

2004 BMW 330XI SEDAN (E46) REAR TAIL LIGHT INDICATOR LIGHT CONSISTENTLY COMES ON, EVEN THOUGH THERE IS NO TAIL LAMP FAILURE. ONLINE COMMUNITY FORUMS REPORT THAT THIS IS LIKELY DUE TO GROUND WIRE SHORT IN THE TAIL LAMP ASSEMBLY. COST OF REPAIR AT DEALERSHIP ESTIMATED AT $700. CURRENTLY BEING INVESTIGATED BY NHTSA AS EA09-019, BUT I'M WARY OF BEING OVERCHARGED BY DEALERSHIP FOR WHAT SHOULD BE A RECALL. *TR

BMW TAIL LIGHT GROUND IS INADEQUATE FOR APPLICABLE CURRENT LOAD. HUNDREDS IF NOT THOUSANDS OF BMW OWNERS HAVE REPORTED THIS SITUATION, WHERE THE BROWN GROUND WIRE CONNECTED TO THE MALE PIN OF THE TAIL LIGHT MODULE BECOMES OXIDIZED, EVENTUALLY CAUSING A SHORT, MELTING OF THE CONNECTOR PLUG, AND CAUSING BRAKE AND TURN SIGNAL FAILURE. BMW SELLS A FIX PACKAGE FOR THE PROBLEM, SO THEY CERTAINLY KNOW IT EXISTS. AGAIN, THIS IS BEING REPORTED BY HUNDREDS IF NOT THOUSANDS OF BMW OWNERS. *TR

THE UNLOCK CONTROL BUTTON ON THE CENTER CONSOLE DOES NOT UNLOCK THE PASSENGER SIDE DOOR AND DOES NOT UNLOCK THE 2 DOORS IN THE BACK. THIS FAILURE OCCURS INTERMITTENTLY. WHEN THE FAILURE OCCURS, ONLY THE DRIVER CAN EXIT THE CAR BY USING THE MANUAL DOOR LATCH LEVER. THE OTHER PASSENGERS ARE TRAPPED UNLESS THEY CLIMB OUT THE WINDOW OR CLIMB INTO THE FRONT SEAT AND THEN EXIT THROUGH THE FRONT SEAT DOOR. A PROPER SAFETY DESIGN AND OPERATION WOULD ALLOW THE MANUAL DOOR UNLOCK LATCH LEVERS TO WORK AT ALL TIMES AND ESPECIALLY WHEN THE ELECTRICAL OR ELECTRONIC SYSTEMS HAVE FAILED. AS I ROUTINELY DRIVE WITH A 4 YEAR OLD AND A 19 MONTH OLD IN THEIR CAR SEATS WHICH ARE IN THE BACK SEAT OF MY 2004 BMW , I AM VERY CONCERNED ABOUT OUR SAFETY SHOULD THERE BE A SITUATION THAT I WOULD HAVE TO REMOVE THEM FROM THE CAR QUICKLY AND THE DOOR LOCKS HAD FAILED. THE BMW SERVICE BELIEVES A MODULE HAS TO BE REPLACED AT A PARTS COST OF $1000 AND WILL NOT COVER THIS COST. THE CAR HAS ONLY 29,000 MILES BUT IS OUT OF WARRANTY. I SEE THAT OTHERS HAVE COMPLAINED TO NHTSA ABOUT THIS SAME PROBLEM IN BMW 3 SERIES AND BMW 325XI. *TR

DOOR UN-LOCK RELAYS IN THE GM5 MODULE FAIL OVER TIME AND EVENTUALLY RESULT IN OCCUPANTS BEING UNABLE TO GET OUT OF THE CAR WITHOUT EXTRAORDINARY EFFORT. PROBLEM IS WORSE IN WARMER MONTHS. *TR

SIDE VIEW MIRRORS BEGIN TO RUST FROM THE BOTTOM UP. THIS PROBLEM APPEARS TO BE RELATED TO THE HEATED MIRRORS BUT HAPPENS TO MOST 3 SERIES BMW'S, DESPITE THE CLIMATE. *TR

2004 BMW 330XI SEDAN (E46) REAR TAIL LIGHT INDICATOR LIGHT CONSISTENTLY COMES ON, EVEN THOUGH THERE IS NO TAIL LAMP FAILURE. ONLINE COMMUNITY FORUMS REPORT THAT THIS IS LIKELY DUE TO GROUND WIRE SHORT IN THE TAIL LAMP ASSEMBLY. COST OF REPAIR AT DEALERSHIP ESTIMATED AT $700. CURRENTLY BEING INVESTIGATED BY NHTSA AS EA09-019, BUT I'M WARY OF BEING OVERCHARGED BY DEALERSHIP FOR WHAT SHOULD BE A RECALL. *TR

I WANT TO REPORT A PROBLEM WITH THE IGNITION COILS IN THE BMW 330XI MODEL MADE IN THE YEAR 2004 THAT RESULTS IN REDUCED IGNITION FIRING POWER. THE ENGINE RUNS ROUGH AND THE "SERVICE ENGINE SOON" LIGHT ILLUMINATES. BMW HAD A RECALL ON IGNITION COILS FAILURE IN 2005 AND 2006 ON SOME MODELS BUT THIS PROBLEM NOW SURFACE ON OTHER MODELS AS WELL. PLEASE INVESTIGATE. *TR

1. OVER THE LIFETIME OF THE VEHICLE THE XENON BULBS ARE HOT ENOUGH TO BURN THE PLASTIC REFLECTOR THAT SHINES THE LIGHT ON THE ROAD. AS THIS REFLECTOR BOWL BURNS INSIDE THE HEADLIGHT ASSEMBLE LIGHT OUTPUT IS SEVERELY DIMINISHED BY AT LEAST 60-70% THIS POSED A MAJOR SAFETY ISSUE TO MYSELF AND OTHERS. 2. THE HEADLIGHTS MADE BY ZKW WERE INSTALLED ON BMW SEDAN'S MODEL YEARS 2003-2004 ONLY. IT IS A CONSTANT OCCURRENCE AND IS VERY DANGEROUS. I CANNOT SEE THE ROAD IN FRONT OF ME WITHOUT MY FOG LIGHTS. 3. I WAS FORCED TO PURCHASE TWO NEW HEADLIGHT ASSEMBLIES THAT WERE PRICED AT $1,000 PER SIDE. THERE IS NO ALTERNATIVE WHICH IS VERY TROUBLESOME FOR THOUSANDS OF OWNERS OF THIS MODEL YEAR CAR. *TR

BMW E46 SERIES CARS, (1999-2006), HAVE A WEAK POINT ON THE REAR SUBFRAME MOUNTING POINTS. OVER TIME, THESE POINTS TEAR AND CAUSE THE SUBFRAME TO CRACK AND BEGIN TO TEAR THE BODY AND FRAME OF THE CAR. MY 2004 BMW M3 IS EXPERIENCING THIS EXACT PROBLEM AT THE MOMENT. THERE IS NUMEROUS CLASS ACTION LAWSUITS OPEN ON THIS ISSUE AS WELL. *TR

TL*THE CONTACT OWNS A 2004 BMW 330I. THE CONTACT STATED THAT THE STEERING WHEEL VIBRATES, THE VEHICLE SHAKES DURING ACCELERATION AND BRAKING, ALL FOUR TIRES WERE DRY ROTTED, THE ABS LIGHT ILLUMINATES ON THE INSTRUMENT PANEL, AND A KNOCKING NOISE IS HEARD DURING ACCELERATION. WHILE DRIVING APPROXIMATELY 50 MPH, THE CONTACT DEPRESSED THE BRAKE PEDAL, BUT THE VEHICLE FAILED TO STOP. THE CONTACT HAD TO DEPRESS THE BRAKE PEDAL ALL THE WAY TO THE FLOOR FOR THE BRAKES TO ACTIVATE APPROXIMATELY TEN SECONDS LATER. THE VEHICLE HAS BEEN TAKEN TO A DEALER 8 TIMES REGARDING THESE SAFETY ISSUES AND SEVERAL PARTS HAVE BEEN REPLACED; HOWEVER, THE FAILURES STILL OCCUR. THE CURRENT MILEAGE WAS 50,400 AND FAILURE MILEAGE WAS 25,000. UPDATED 04-02-08 *BF

I FIND THE HALOGEN HEADLIGHTS ON MANY CARS VERY DISTRACTING. I AM NOT SURE BUT I THINK THEY ARE ON GERMAN CARS. I AM TOLD THEY ARE WELL LIKED BY THE DRIVERS OF THE OWNERS OF THESE CARS BUT I FIND THEM HAZARDOUS FOR THE CARS WHICH ARE FACING THEM. THESE HEADLIGHTS SEEM TO ME AS DANGEROUS AS SOMEONE USING THERE HIGH LIGHTS AGAINST ONCOMING TRAFFIC. HAVE YOU HEARD THIS COMPLAINT BEFORE? IS THERE ANYTHING TO BE DONE? THANK YOU FOR A RESPONSE. EDITH R. MARKS I FOUND YOU ON GOOGLE. *JB