1996 Buell S1 Lightning

Routine

Owners filed 3 complaints about this vehicle with federal regulators, most often about the electrical system › 12v/24v/48v battery › cables. It has been recalled 6 times.

What fails
ComponentReportsCrashesFiresInjuries
Service Brakes, Hydraulic › Foundation Components › Disc › Rotor1
000
Fuel System, Gasoline1
000
Electrical System › 12v/24v/48v Battery › Cables1
000

6 safety recalls

Part 573 reports
Suspension › Rear99V106000
Filed May 6, 19998,950 vehiclesBuell Motorcycle Co.

Defect. VEHICLE DESCRIPTION: MOTORCYCLES. THESE MOTORCYCLES WERE BUILT WITH A SWINGARM THAT COULD BREAK.

Risk. IF THE SWINGARM SHOULD BREAK, LOSS OF VEHICLE CONTROL COULD OCCUR.

Remedy. DEALERS WILL REPLACE THE SWINGARM.

Fuel System, Gasoline › Storage › Tank Assembly99V105000
Filed May 6, 199912,321 vehiclesBuell Motorcycle Co.

Defect. VEHICLE DESCRIPTION: MOTORCYCLES. THESE MOTORCYCLES WERE BUILT WITH A FUEL TANK VENT VALVE ASSEMBLY THAT COULD BECOME PLUGGED.

Risk. UNDER CERTAIN CONDITIONS, THIS COULD CAUSE THE CARBURETOR TO OVERFLOW FUEL WHICH COULD RESULT IN A FIRE. THIS CONDITION COULD ALSO PREVENT SUFFICIENT FUEL FLOW, WHICH COULD CAUSE THE ENGINE TO MISFIRE OR STALL.

Remedy. DEALERS WILL REPLACE THE FUEL TANK VENT VALVE ASSEMBLY.

Fuel System, Gasoline › Storage › Tank Assembly › Mounting99V104000
Filed May 6, 199910,556 vehiclesBuell Motorcycle Co.

Defect. VEHICLE DESCRIPTION: MOTORCYCLES. THESE MOTORCYCLES WERE BUILT WITH A FUEL TANK MOUNT SYSTEM THAT COULD, IN THE EVENT OF A CRASH, ALLOW THE FUEL TANK TO SEPARATE FROM THE MOTORCYCLE.

Risk. THIS COULD RESULT IN AN EXPLOSION OR FIRE.

Remedy. DEALERS WILL REPLACE THE FUEL TANK MOUNT SYSTEM.

Suspension › Rear › Shock Absorber99V107000
Filed May 6, 19998,950 vehiclesBuell Motorcycle Co.

Defect. VEHICLE DESCRIPTION: MOTORCYCLES. THESE MOTORCYCLES WERE BUILT WITH A REAR SHOCK ABSORBER FRONT EYE THAT COULD BREAK.

Risk. IF THE SHOCK EYE SHOULD BREAK, THE UNDERSIDE OF THE VEHICLE WILL DRAG ON THE GROUND POSSIBLY CAUSING LOSS OF VEHICLE CONTROL.

Remedy. DEALERS WILL REPLACE THE REAR SHOCK ABSORBER.

Unknown or Other99V097000
Filed Apr 29, 199910,255 vehiclesBuell Motorcycle Co.

Defect. VEHICLE DESCRIPTION: MOTORCYCLES. THESE MOTORCYCLES WERE BUILT WITH A SIDESTAND SWITCH THAT COULD BECOME INOPERATIVE

Risk. THIS CONDITION CAN CAUSE THE ENGINE TO STALL/QUIT WHEN RIDING.

Remedy. DEALERS WILL REPLACE THE SIDESTAND SWITCH.

Electrical System › 12v/24v/48v Battery › Cables99V095000
Filed Apr 29, 19993,878 vehiclesBuell Motorcycle Co.

Defect. VEHICLE DESCRIPTION: MOTORCYCLES. MOTION OF THE BATTERY CABLE CAN LEAD TO BREAKAGE OF ITS TERMINAL.

Risk. THIS CONDITION CAN CAUSE THE ENGINE TO STALL/QUIT WHEN RIDING.

Remedy. DEALERS WILL INSPECT AND/OR REPLACE THE NEGATIVE BATTERY CABLE.

What owners reported

Newest filings
Service Brakes, Hydraulic › Foundation Components › Disc › Rotor
Filed Apr 12, 2000RI

A DESIGN FLAW CAUSED THE FRONT BRAKE TO COMPLETELY LOCK UP DUE TO EXCESSIVELY LOOSE FLOATING FRONT BRAKE ROTOR THAT WAS GRINDING AGAINST THE BRAKE CALIPER. NLM

Fuel System, Gasoline
Filed Oct 7, 1999CD

RECEIVED RECALL NOTICES 99V095000/99V097000/99V104000/ 99V105000/99V106000, AND 99V107000 IN THE MAIL. HAD CONTACTED A MOTORCYLE DEALERSHIP. WAS INFORMED HAD NO PARTS FOR MOTORCYCLE. DO NOT KNOW WHEN PARTS WOULD BE AVAILABLE. OWNER UPSET*AK.

Electrical System › 12v/24v/48v Battery › Cables
Filed Jun 26, 1998VA

THE NEGATIVE BATTERY LEAD FOR THE S1 MODELS IS TOO SHORT. THERE IS NOT ENOUGH SLACK TO ALLOW FOR MOVEMENT DUE TO VIBRATION. THE EFFECTS OF THE LEAD BREAKING IS TOTAL LOSS OF POWER, CAUSING THE MOTOR TO SHUT DOWN AND LIGHTS TO GO OFF.

3 of 3 complaints, reproduced as filed.

Across model years

Worst on record: 1997
YearComplaintsRecallsFiresDeathsAssessment
19983800Routine
19977800Routine
1996 — this page3600Routine

Compare every S1 Lightning year →

Reading this record

No unusual pattern of severe incidents in the complaint record.

Complaint counts track how many cars were sold and how long they have been on the road as much as they track quality. A common model from 2013 has had a decade to accumulate reports; a rare one from last year has not. The signal worth weighing is in the severity columns, in whether the same component keeps appearing, and in whether the manufacturer eventually opened a recall for it.

Recall repairs are free for as long as the recall stands. Check whether a specific car still has open work at NHTSA's VIN lookup.

Most recent recall on file: May 6, 1999. Source: NHTSA Office of Defects Investigation.